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MACHINE TYPE
CLASSIFICATION
REFERENCE
S20, S10, M20, M10 and (D10) installation procedures
General description
This document describes the new installation procedures of S20, S10, M20, M10 and D10.
See the "Installation Check Sheet" for the actual working procedures as well.
About this document:
This document is for service engineers and those who have completed the maintenance training.
Make sure to use it under the instruction of those who have completed the maintenance training or a
YAMAHA serviceman.
YAMAHA is not responsible for any problems caused by the misuse of the document.
This document contains the method to edit the system data that affects the customer's machine condition.
Make sure to thoroughly understand the contents of the document, and perform the adjustments on your own
responsibility.
About the safety:
Strictly follow the safety precautions in the "Safety" section in the "Operation Manual".
Disclaimers:
This document contains the preliminary information subject to change in the future.
The information contained in this document represents the current view of YAMAHA on the issues discussed as of
the date of issuance. As YAMAHA must respond to changing market conditions, it should not be interpreted to be
a commitment on the part of YAMAHA, and YAMAHA cannot guarantee the accuracy of any information
presented after the date of issuance.
This document is provided for information purposes only, and it is provided without any warranties, either express
or implied.
It is the responsibility of the user to comply with all applicable copyright laws. Without limiting the rights under
copyright, no part of this document may be reproduced, stored in or introduced into a retrieval system, or
transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for
any purpose, without the written permission of YAMAHA.
However, this shall not be construed to limit the user's right granted by Copyright law.
YAMAHA may have patents, patent applications, trademarks, copyrights, or other intellectual property rights
covering subject matter in this document. Except as expressly provided in any written license agreement from
YAMAHA, this document does not give users any license to these patents, trademarks, copyrights, or other
intellectual property.
The names of actual companies and products mentioned in this document may contain the trademarks of their
respective owners.
: S20, S10, M20, M10 and D10
: Installation / Maintenance / TIPS
: N/A
SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures
Service Information
ISSUED DATE: April 12, 2017
REVISED DATE April 04, 2018
1/34
For Service Engineer
No: SI1604009E-002
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Table of Contents
Related Manuals for Yamaha S20
Summary of Contents for Yamaha S20
- Page 1 The information contained in this document represents the current view of YAMAHA on the issues discussed as of the date of issuance. As YAMAHA must respond to changing market conditions, it should not be interpreted to be a commitment on the part of YAMAHA, and YAMAHA cannot guarantee the accuracy of any information presented after the date of issuance.
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Page 2: Table Of Contents
5.3.1 The formation process of condensation on the machine .............. 30 5.3.2 How to prevent condensation from forming on the machine ............32 5.3.3 When condensation occurs ......................32 Revision history ..........................34 SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 2/34... -
Page 3: Machine Installation Requirements
If the strong light from the indoor lightings, the direct sunlight and etc., may enter the machine due to the machine configuration, note that the lights may adversely affect to the image processing. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 3/34... -
Page 4: Confirmations Before Shipping
Troubles when installing the machine occur repeatedly. They assume that required items are prepared and fail to confirm. This is the cause of the troubles. Make sure to confirm by yourself. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 4/34... -
Page 5: Carry In Machines & Equipment And Level The Machine
Normally a transport company unloads the machine from a truck using a forklift, etc. Caution: When the machine is on a truck, confirm that the supporting legs (locating in the bottom center of S20 and M20) are raised. Carry in the machine that was unloaded from a truck to the installation site by operating a transport equipment such as a hand lifter, etc. -
Page 6: Carry In Machines And Equipment
2 positions HEAD M5 × L10 Qty:4 91312-05010 LOCK,Z-AXIS 4-head LE6-M710Y-50 6-head LE6-M710Y-60 Brackets vary Z-axis depending on the 1 position BOLT,HEX,SOKET head configuration. HEAD M4 × wL15 Qty:2 91312-04015 SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 6/34... - Page 7 For Service Engineer Service Information Checklist for the shipping brackets of S20 and S10 for MT12 HEDS (Z-AXIS BRKT. TYPE A) Axis Shipping bracket Status Remark LOCK,X-AXIS LF1-M220Y-00 X-axis BOLT,HEX,SOKET 1 position HEAD M4 × L8 Qty:4 91312-04008 LOCK,Y-AXIS...
- Page 8 For Service Engineer Service Information Checklist for the shipping brackets of S20 and S10 for MT12 HEDS (Z-AXIS BRKT. TYPE B) Axis Shipping bracket Status Remark LOCK,X-AXIS LF1-M220Y-00 X-axis BOLT,HEX,SOKET 1 position HEAD M4xL8 Qty:4 91312-04008 LOCK,Y-AXIS LE6-M260Y-00 Y1-axis...
- Page 9 For Service Engineer Service Information Checklist for the shipping brackets of S20 and S10 for MT12 HEDS (Z-AXIS BRKT. TYPE C) Axis Shipping bracket Status Remark LOCK,X-AXIS LF1-M220Y-00 X-axis BOLT,HEX,SOKET 1 position HEAD M4xL8 Qty:4 91312-04008 LOCK,Y-AXIS LE6-M260Y-00 Y1-axis...
- Page 10 For Service Engineer Service Information Checklist for the shipping brackets of S20 and S10 for MT6 HEDS Axis Shipping bracket Status Remark LOCK,X-AXIS LF3-M220W-00 X-axis BOLT,HEX,SOKET 1 position HEAD M5xL8 Qty:2 91312-05008 LOCK,Y-AXIS LE6-M260Y-00 Y1-axis BOLT,HEX,SOKET 1 position HEAD...
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Page 11: Preparation Before Marking
: 1m or 60cm steel ruler (If not having them, approx. 3m metal tape measure can be substitution.) 46mm wrench : At least 2 30mm wrench : Used for S20 and M20 supporting adjuster bolts Sliding paper : At least 8 sheets Acrylic plates : At least 8 plates ... -
Page 12: Install The Machines Temporarily
Adjust the adjuster bolts of the machine to be installed in order to lower the conveyor height of the reference machine approx.5mm. Step 5. Prepare a jack, sliding papers, and acrylic plates. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 12/34... -
Page 13: Level The Machine
Adjust the height of the adjuster bolts by rotating them with a wrench while checking the levels. Adjust the height of the adjuster bolts so that the air bubble in the level vial locates in the center of the scale. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 13/34... -
Page 14: Jack And Sliding Paper
(load capacity: 5 tons) (toe load capacity: 2tons) Acrylic plate Sliding papers (Qty: 2) Acrylic plate 3.7.3 Jack setting positions of the machine See below for the jack setting positions of each machine. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 14/34... - Page 15 Make sure that a rubber plate under the adjuster bolt will not interfere with a jack. When placing a rubber plate at the final step, a jack interferes with a rubber plate and the work may be done from the beginning. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 15/34...
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Page 16: Place A Jack
Position A Position B *S20 and M20: Set a jack at the left, right, front and rear of [position A]. *S10, M10 and D10: The cover of the right side of the machine is protruding and a normal jack cannot be inserted into the machine. -
Page 17: Position The Machine
Extend the adjuster bolt strongly little by little while confirming the level vial so that the 4 points will be the same level. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 17/34... -
Page 18: Correction And Adjustment Of Levelness
In that case, prioritize the leveling of the X-beam torsion. Align the Y-axis direction with the reference machine if it is installed. The machine leveling is successful if it is within 4 scales (0.08mm or less). SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 18/34... -
Page 19: Case If The Torsion Is Large
After locking the adjuster bolt and there is no change in the final confirmation, leveling of the machine is completed. See “3.9 Lock adjuster bolts and support legs” for how to lock the adjuster bolts and the support legs. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 19/34... -
Page 20: Lock Adjuster Bolts And Support Legs
(* The perception of the noise varies depending on the individual. Also the noise varies depending on the weight of the machine and the position of the center of gravity.) SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 20/34... - Page 21 [Example] Marker pen (Blue) Step 3. [S20 and M20 only] Foot the 2 support legs and lock them. Turn the adjuster bolts in the center by hand until they touch the floor properly. Set a wrench to the adjuster bolt in the center and rotate it without applying too much pressure to the wrench until you feel resistance, and lock the lock nut with the other wrench.
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Page 22: Setup After Installing The Machine
When removing the fixing screws and the nuts, make sure to perform with the posture of Fig. B. If the weight locates the bottom (Fig. D), the adhesive between GOM and the weight may peel off. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 22/34... -
Page 23: Current Lcd Monitor
GOM with the correct Install the monitor. posture. The screws are installed to the back of the monitor. Use the screws and install the monitor to the monitor bracket. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 23/34... -
Page 24: Air And Power Connection
Connect the air and power to the machine Supply side air coupler / 85SN or FBH-85SN Nitto Kohki product or equivalent Rod terminal with insulation NICHIFU: TMEV TC3.5-11 (The equivalent product is also available.) SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 24/34... -
Page 25: Check And Adjust The Air Pressure
Insert the air hoses into the air joint properly and pay attention to the air leaking. Step 6. Return the electric equipment cover to its original position. The cover has top and bottom. Check the warning label and return it. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 25/34... -
Page 26: Confirm The Pcb Transfer
Move the machine, turn the adjuster bolt and etc., and perform the adjustment. Note: When sliding the board, push it against the reference conveyor and then the movable conveyor to check if the board can be transferred smoothly on the both side. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 26/34... -
Page 27: Reference
When raising the arm, the wires stretch and they come closer to the machine. It is safer to protect the machine with a blanket. Do not apply shock to the machine when unloading it. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 27/34... -
Page 28: The Effects Caused By The Slanted Floor
5.2 The effects caused by the slanted floor This section describes how the uneven floor affects the machine operation. The board transfer height of the YAMAHA standard machines should fall within 900 +/- 10mm, and the tolerance is 20mm. If the floor of the installation site is not in the condition that meets the specification, the production line cannot be aligned by the usual method. -
Page 29: The Material And The Load Capacity Of The Floor
Antistatic mat → The machine tends to get caught by the mat while being carried, or cause the vibration of the machine or the machine getting out of alignment after installation. Make sure to contact the customer if the floor is applied with the special coating. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 29/34... -
Page 30: Condensation On The Machine
When the room temperature is 20 deg C and the humidity is 60%, at what temperature does the humidity reach 100%? Dew point When the temperature Temperature (deg C) reaches approx. 12 deg C, the humidity reaches 100% SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 30/34... - Page 31 The amount of saturated vapor of the chilled air decreases. Indoor temperature: 20 deg C Humidity: 60% The dew condensation occurs due to the air whose temperature has dropped below 12 deg C. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 31/34...
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Page 32: How To Prevent Condensation From Forming On The Machine
Indoor temperature: 20 deg C The drier raises the Humidity: 60% temperature of the machine quickly, which decreases the amount of moisture. The cold machine: 10 deg C SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 32/34... - Page 33 After a while, cut the plastic wrap with scissors and unwrap it from the top. SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 33/34...
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Page 34: Revision History
For Service Engineer Service Information 6. Revision history Contents Note Date -000 First release June 14, 2016 -001 Addition of head fixing jig April 12, 2017 SI1604009E-002= S20, S10, M20, M10 and D10 installation procedures 34/34...