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Form No. 3326–983 Rev. A
5, 7 and 11 Blade Reels
for Reelmaster 5500 & 6000 Series
03860—220000792 & Up
03861—220000792 & Up
03862—220000792 & Up
Operator's Manual
Domestic English (EN)

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Table of Contents
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Summary of Contents for Toro 03860

  • Page 1 Form No. 3326–983 Rev. A 5, 7 and 11 Blade Reels for Reelmaster 5500 & 6000 Series 03860—220000792 & Up 03861—220000792 & Up 03862—220000792 & Up Operator’s Manual Domestic English (EN)
  • Page 2: Table Of Contents

    Authorized Service death if you do not follow the recommended precautions. Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates Caution signals a hazard that may cause minor or...
  • Page 3: Safety

    Always wear substantial shoes. Do not operate cutting purchase genuine Toro replacement parts and unit while wearing sandals, tennis shoes, sneakers or accessories to keep the Toro all TORO. Never use shorts. Also, do not wear loose fitting clothing which “will-fit” replacement parts and accessories made could get caught in moving parts.
  • Page 4: Specifications

    Wiehle roller. Rear roller is a 3” (76 mm) diameter steel full roller. Both rollers use heavy duty ball bearings with two conventional single lip seals and a Toro labyrinth seal to provide four sealing surfaces to protect the bearings.
  • Page 5: Set-Up

    Read before operating machine. Parts Catalog Use for ordering replacement parts. Registration Card Fill out and return to Toro. Inspection After the cutting unit is unboxed, inspect the following: 1. Check each end of the reel for grease. Grease should be visibly evident in the reel bearings and internal splines of reel shaft.
  • Page 6: Setting Height-Of-Cut

    (Fig. 4). If the paper does not cut cleanly, tighten the bedknife adjusting knob a maximum of 2 clicks, and Note: Toro recommends light contact between check to see if paper is cut cleanly. the reel and bedknife. However, for dry and/or sparse conditions a .001–.002”...
  • Page 7: Setting Cutting Unit Attitude

    (refer to Backlapping) and/or reel and bedknife may need to be reground B. Setting Cutting Unit Attitude (refer to Toro manual for Sharpening Reel and Rotary Mowers, Form No. Important Cutting unit “attitude” has a significant 80–300PT).
  • Page 8 For setting consistent cutting unit attitude, Toro strongly recommends using a two-screw gauge bar, Toro part no. 98-1852 (Fig. 7). The first screw is set for height-of-cut, and the second screw is set for cutting unit attitude. The second screw setting is an “B”...
  • Page 9 14.4 bottom * Optional Low Cut Bedknife, Toro part no. 93-9774, is required for height-of-cut below 0.500” (13 mm). For front (”B”) or rear roller distances (“C”) less than 1” (25 mm) order long cone nut (Part No. 95-2790) to replace bottom cone nut for improved support.
  • Page 10 1. Rotate cutting unit backward to gain access to reel and bedknife. 2. Place an angle indicator, Toro Part No. 99–3503, on the bedknife and record the bedknife angle (Fig. 9). Figure 10 1. First screw 3.
  • Page 11: Leveling Front Roller

    Contact along full length of reel blade and front roller ends levels front roller to reel. Important Toro strongly recommends the use of a leveling plate when setting–up or adjusting any reel type cutting unit. The leveling plate will help to ensure accurate and consistent adjustments.
  • Page 12: Finalizing Height-Of-Cut

    D. Finalizing Height-of-Cut The Turf Compensation Spring also transfers weight from the front to rear roller. This helps to reduce a 1. Rotate the cutting unit vertical and place the gauge bar wave pattern in the turf, also known as bobbing. across front and rear rollers (Fig.
  • Page 13: Maintenance

    Lubrication Maintenance Each cutting unit has (7) grease fittings (Fig. 15) that Note: Determine the left and right sides of the machine must be lubricated regularly with No. 2 General from the normal operating position. Purpose Lithium Base Grease. Cutting Unit Daily Adjustments The lubrication points are front roller (2), rear roller (2), reel bearing (2) and bedknife adjuster.
  • Page 14: Spa (Single Point Adjustment) Spring Adjustment

    Figure 16 Figure 18 1. Bedknife adjusting knob 1. Set screw 2. Bearing adjusting nut 2. Hold on to the reel shaft and try to move the reel assembly side to side (Fig. 17). SPA (Single Point Adjustment) Spring Adjustment If single point adjustment assembly (Fig.
  • Page 16: Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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0386103862

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