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3. SPECIFICATION
Model:................................................................ ..YK30XF.V3
Capacity: ................................................................... 30tonne
Floor mounting:.......................................................... ...... Yes
Gauge included ................................................................ Yes
Lateral ram travel: ...................................................... 200mm
Maximum height - ram to table: ................................ 1050mm
Minimum height - ram to table: ..................................... 60mm
Optional accessories: ..........................YKPP8 - Press pin set
Overall height: .......................................................... 1907mm
Ram diameter: .......................................................... Ø70mm
Ram stroke: ................................................................ 150mm
Table aperture: ........................................................... 154mm
Type:................................................................. ...... Hydraulic
Working table depth: .................................................. 284mm
Working table width: ................................................... 617mm
4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take care
to ensure safety when moving main frame from packing as the unit is very heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be located.
4.1.
FRAME ASSEMBLY
4.1.1.
Place the upright frames (#11) horizontally on a bench, with bracket plates facing outwards.
4.1.2.
Position lower cross member (#13) and base sections (#9) and secure with bolt (#12), washer (#6), lock washer (#7) and nut (#8)
loosely.
4.1.3.
Position the frame supports (#5) and secure with bolt (#10), washer (#6), lock washer (#7) and nut (#8) loosely.
4.1.4.
Place upper cross beam (#20) at top of press frame and secure with bolt (#19), washer (#21), lock washer (#22) and nut (#23) loosely.
4.1.5.
Stand the part assembled press frame onto a fl at level fl oor and level the frame using a good quality spirit level. Fully tighten all fi xings.
WARNING! Take care and seek assistance from another person when lowering and levelling the frame assembly onto the fl oor.
4.2.
ATTACH RAM SUPPORT PLATE
4.2.1.
Slide rollers (#25) onto shafts at each end of connecting rods (#26) and secure with retaining rings (#24).
4.2.2.
Position ram support plate (#16) to underside of upper cross beam (#20).
4.2.3.
Place spring (#27) onto bolt (#28) and then through clearance holes in connecting rod (#26). Repeat on other connecting rod.
4.2.4.
Position connecting rod and rollers onto internal sliding bars located on upper cross beam (#20). Clamp the ram support plate (#16)
and connecting rods by screwing to full depth bolts (#28) and spring (#27) and lock into position with screw (#17).
4.2.5.
Check that the ram support plate will slide. If not, slacken clamping bolts (#28) slightly ensuring lock screws (#17) are re-tightened.
WARNING! Seek assistance from another person to complete this task.
4.3.
ATTACH RAM ASSEMBLY
4.3.1.
Insert the ram assembly (#15) through the hole in the ram support plate (#16) and secure with screws (#14).
WARNING! Seek assistance from another person with this task as the ram assembly is heavy.
4.4.
ATTACH PUMP ASSEMBLY
4.4.1.
Fit the pump assembly (#35) and secure with bolts (#36) and washers (#6) to upright (#11).
4.4.2.
Remove the plastic bung from connector assembly (#33) and attached to the ram assembly inlet valve (#15).
4.5.
ATTACH BED FRAME
4.5.1.
Pass the table support pins (#4) through the holes on the press frame uprights (#11) at the desired height.
4.5.2.
Fit the retaining clips (#3) to the table support pins.
NOTE: The retaining clips should be spaced equidistant from the press frame sides to allow for ease of bed frame (#2) assembly.
4.5.3.
Taking fi rm hold of the bed frame (#2), tip it into a diagonal position so that it can be introduced between the mainframe uprights, and
then carefully lower it back to a horizontal position to rest on the table support pins (#4), between the retaining clips (#3).
WARNING! Take care not to allow the bed frame to drop onto the table support pins and ensure your hands and fi ngers are clear of
the bed frame when lowering.
WARNING! Seek assistance from another person with this task as the bed frame is heavy.
4.5.4.
Place the V-blocks (#1), in the required orientation, onto the bed frame (#2)
4.6.
PRESSURE GAUGE
4.6.1.
Remove the dust cap hex bolt from the gauge connection nut (#18) positioned at the top of the ram assembly (#15). DO NOT discard.
4.6.2.
Screw the pressure gauge (#32) and nylon ring (#31) in until tight.
DO NOT over-tighten.
4.6.3.
Push fi t pump handle (#37) into pump assembly (#35).
5. INSTALLATION
▲
DANGER! Models are purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always
ensure the workpiece and press tools are secured on the table and will not flex or suddenly "give way" causing danger to
operator or the component.
5.1.
SECURE PRESS TO THE FLOOR
DO NOT attempt to move assembled press manually. When moving the press follow the instructions as detailed in Section 1.
5.2.
Move the press to the mounting location and spot mark through fi xing holes in base section (#9) onto the fl oor.
5.3.
Check for any hidden wiring or cables, if needed change the location for the holes.
5.4.
Temporarily move the press to the side.
5.5.
Use a masonry drill bit to drill the four holes about 3" to 4" deep into the concrete or wood, as necessary.
5.6.
Clean out the drilled holes.
© Jack Sealey Limited
Original Language Version
YK30XF.V3 Issue 1 05/05/21
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