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Sony CSP-5000E Service Manual

System controller, input board, output board, system keyboard
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SYSTEM CONTROLLER
CSP-5000E
INPUT BOARD
CSPB-510VC
OUTPUT BOARD
CSPB-520VC
SYSTEM KEYBOARD
CSPK-5000E
SERVICE MANUAL
Vol. 1 (1st Edition)

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Summary of Contents for Sony CSP-5000E

  • Page 1 SYSTEM CONTROLLER CSP-5000E INPUT BOARD CSPB-510VC OUTPUT BOARD CSPB-520VC SYSTEM KEYBOARD CSPK-5000E SERVICE MANUAL Vol. 1 (1st Edition)
  • Page 2 The material contained in this manual consists of information that is the property of Sony Corporation and is intended solely for use by the purchasers of the equipment described in this manual. Sony Corporation expressly prohibits the duplication of any...
  • Page 3 MANUAL STRUCTURE Purpose of this manual This manual is the Service Manual Vol.1 for the system controller CSP-5000E, the optional input board CSPB-510VC and the optional output board CSPB-520VC, and the system keyboard CSPK-5000E. This manual contains maintenance information on this equipment, and servicing information necessary for parts replacement and adjustments.
  • Page 5: Table Of Contents

    1-1. CSP-5000E [SYSTEM CONTROLLER] ..... 1-1 4-1. TEST EQUIPMENT AND TOOLS ...... 4-1 1-2. CSPB-510VC [INPUT BOARD] ......1-10 4-2. CT-156 BOARD (CSP-5000E) ALIGNMENT ..4-1 1-3. CSPB-520VC [OUTPUT BOARD] ....1-12 4-3. OPM-11 BOARD (CSP-5000E/CSPB-520VC) 1-4. CSPK-5000E [SYSTEM KEYBOARD]..... 1-14 ALIGNMENT ............
  • Page 7: Operating Instructions

    SECTION 1 This section is extracted from operation manual. OPERATING INSTRUCTIONS 1-1. CSP-5000E [SYSTEM CONTROLLER] CSP-5000E...
  • Page 8 English Warning Table of Contents To prevent fire or shock hazard, do not expose the unit to rain or moisture. Features ..................... 4(EN) To avoid electrical shock, do not open the cabinet. Refer servicing to Precautions ..................5(EN) qualified personnel only. Location and Function of Parts and Controls .......
  • Page 9: Features

    CCTV systems. The VD-S system monitors. A “tour” is defined as a set of sequence • to damp or dusty location. can be used to synchronize the Sony SSC-DC14P and programs, and up to eight tours can be stored. • to strong vibration.
  • Page 10: Location And Function Of Parts And Controls

    Location and Function of Parts and Controls !¢ AC IN socket 1 VIDEO IN terminals (1 to 128) (BNC type) Connects to a power source of 220 to 240V AC, 50Hz. Inputs video signals. !∞ EXT SYNC OUT (external sync output) 2 VIDEO OUT terminals (1 to 32) (BNC type) terminal VIDEO IN terminals...
  • Page 11: Connections

    LCD screen of the System Keyboard, Open the front panel and locate the battery holders. and the settings such as date and time will be lost. Replace the two batteries with the new Sony CR2032 Receiver lithium batteries.
  • Page 12: Inserting The Input Boards And Output Boards

    Preparation Setting the jumper pins on the output boards Inserting the boards Video input/output numbers Inserting the Input Boards and Jumper pin Slot 1 Slot 2 Slot 3 Slot 4 Output Boards CN105 VB17 VB25 The video input and output numbers of the terminals Caution CN106 VB10...
  • Page 13: Operation

    Operation Technical Information Proceed as follows to operate the System Controller. When no signal is input from the SYNC IN Reference Signal terminal Make necessary connections. The following diagram shows the reference signal See page 8(EN). The internal reference signal or the line-lock reference block.
  • Page 14: Connector Pin Assignment

    Technical Information Connector Pin Assignment PRINTER connector (D-sub 25-pin) VGA connector (HD-sub 15-pin) ALARM IN connector KBD I/F connector (RJ-45, 8-pin) Pin No. Signal Pin No. Signal 4 - 8 Pin No. Signal Signal Pin No. – – ALARM IN 32 ALARM IN 16 –...
  • Page 15 http://getMANUAL.com Specifications Technical Information Video signal system Supplied accessories ALARM OUT connector EXT TIMING connector PAL/CCIR standard Rack mounting brackets (for EIA- Inputs VIDEO INPUT connectors standard racks) (attached) (2) (BNC) (128) AC power cord (1) 1Vp-p/75 ohms composite video Lithium battery CR2032 (2) Outputs VIDEO OUTPUT connectors...
  • Page 16: Cspb-510Vc [Input Board]

    3-860-962-11(1) Input Board Operating Instructions ..........Page 2 Before operating the unit, please read this manual thoroughly and retain it for future reference. CSPB-510VC © 1997 by Sony Corporation...
  • Page 17 English Inserting the Input Boards Caution Open the front panel. Do not insert and remove the boards while the power of the system controller is turned on. Insert the input boards into one of the 16 slots (slot 1 to 16) of the right side. Secure the board using the stopper.
  • Page 18: Cspb-520Vc [Output Board]

    3-860-963-11(1) Output Board Operating Instructions ..........Page 2 Before operating the unit, please read this manual thoroughly and retain it for future reference. CSPB-520VC © 1997 by Sony Corporation...
  • Page 19 English Inserting the Output Boards Setting the jumper pins on the output boards Setting the Jumber Pins on the Inserting the Boards Video Output Numbers Jumper pin Slot 1 Slot 2 Slot 3 Slot 4 Output Boards CN105 VB17 VB25 The video output numbers of the terminals on the Caution CN106...
  • Page 20 3-860-961-11(1) System Keyboard Operating Instructions ..........2(EN) Before operating the unit, please read this manual thoroughly and retain it for future reference. CSPK-5000E © 1997 by Sony Corporation...
  • Page 21 English Warning Table of Contents To prevent fire or shock hazard, do not expose the unit to rain or moisture. Features ..................... 4(EN) Precautions ..................5(EN) To avoid electrical shock, do not open the cabinet. Refer servicing to Location and Function of Parts and Controls ....... 6(EN) qualified personnel only.
  • Page 22: Features

    Precautions The CSPK-5000E System Keyboard is the primary input device for On safety programming and operating the CSP-5000E System Controller. It comes with the following features: • Operate on 220 to 240V AC. • Do not drop or place heavy objects on the power cord. If the power cord •...
  • Page 23: Location And Function Of Parts And Controls

    Location and Function of Parts and Controls 8 RECALL key (page 12(EN)) Top Panel Press this key to restart the sequence program once suspended. POWER switch 9 10-key pad Use it to enter a number. Menu control keys 0 CAMERA key (page 11(EN)) LCD screen Press this key to switch to a specified camera.
  • Page 24: Cspk-5000E System Keyboard

    Use this switch to set the compensation for signal loss to VIDEO OUT to KBD I/F Do not press this switch. in cable connection to the CSP-5000E System Controller, according to cable type and length as 2 PRINTER connector (mini jack) indicated in the following table.
  • Page 25: Daily Operations

    Appears when the internal lithium battery in 10-key pad. the CSP-5000E System Controller is running (asterisk) key to clear the number and try again. If the entries are correct, the following message low. When this occurs, you need to replace...
  • Page 26: Suspending A Sequence Program

    Daily Operations Suspending a Sequence Program Manually Starting a Tour Program RECALL key TOUR key CAMERA key MONITOR key While a tour is running, you can suspend any of its When particular needs arise, you can also temporarily Restarting the sequence program Suspending a tour program sequences.
  • Page 27: Manually Controlling A Camera Site

    Daily Operations Manually Controlling a Camera Site Using the Alarm Function/Controlling Character Display on the Monitor WIPER key BUZZER key Cursor keys CAMERA POWER key RESET key ZOOM/FOCUS/IRIS keys AUX1/AUX2/AUX3 keys DISPLAY key PRESET key AUTO key Joyball To recall a preset camera position In addition to manually switching cameras and First configure the alarm to use the alarm function.
  • Page 28: About The System Menus

    About the System Menus camera. (Alarms can come in through the CSP-5000E SYSTEM CONFIGURE menu System Controller or the Videmech receiver.) It contains the following sub-menus. This menu allows you to set the date & time, register keyboard monitors, and specify a language for use in INPUT POLARITY naming cameras.
  • Page 29: Menu Tree Diagram

    PRESET 39(EN) However, a sequence must exist within a tour. CLEAR 40(EN) PATTERN 41(EN) MULTI PICTURE Available only when the Multi Picture Board (not supplied) is installed in the CSP-5000E System Controller. PASSWORD USER ID PTZ PRIORITY 42(EN) MENU 43(EN)
  • Page 30 Programming What is a tour? What is an event? Tour 8 Tour 3 Tour 1 Tour 2 Tour 3 Tour 3 for night for AM for PM for night Tour 2 Tour 1 Monitor 1 An event allows you to switch tours automatically according to time. In the Monitor 2 illustration above, for example, tour 3 is invoked during the night time and tour 1 in the morning.
  • Page 31: Programming Sequences And Tours

    Programming Programming Sequences and Select “TOUR1-8” and then press the SET key. Start with step 1. Use the cursor keys to move Tours around, then with the 10-key pad enter a camera SEQUENCE number, its preset position, and dwell time. →...
  • Page 32: Copying A Tour

    Programming Copying a Tour Grouping Sequences Enter the tour number you want to copy from, as Select a tour (TOUR1 in this example), and then well as the tour number you want to copy to. press the SET key. Then press the SET key. Creating a tour may take time and a lot of work.
  • Page 33: Programming An Event

    Programming Programming an Event Programming a Weekly Schedule Select “EVENT(TIME)” and press the SET key. Select “SCHEDULE(WEEK)” and press the SET key. EVENT(TIME) If you want to start the tours automatically, you need After you have created the events of tours for a day, EVENT →...
  • Page 34: Programming A Daily Schedule

    Configuring the System Programming Programming a Daily Schedule Configuring the Input Source Select “SCHEDULE(DATE)” and then press the Repeat the same procedure with other cameras. SET key. When you are ready, press the SET key to accept the changes. Apart from the weekly schedule of events, you can EVENT Assigning IDs to cameras also program the events for specific dates of the...
  • Page 35: Specifying A Camera's Cable Length

    http://getMANUAL.com Configuring the System Specifying a camera’s cable length Specifying the receiver type Repeat the same procedure with other cameras. Options for receiver type When you are ready, press the SET key to accept NONE: No receiver Use the “CABLE COMPENSATION” setting to make Use the “RECEIVER TYPE”...
  • Page 36: Setting The Synchronization Mode

    Use the cursor keys to cycle through the options: Select a receiver number. If necessary, press the OFF, and ON. Select “ON” for a Sony VD-S lock NEXT or PREVIOUS key to see other pages. The CSP-5000E System Controller supports both line Depending on the receiver used, you can use the “P/T...
  • Page 37: Configuring The System Controller

    Before performing this operation, be sure to check the If you want to give the source ID to cameras using a Setting the date and time CSP-5000E System Controller. certain language, you need to specify the language in the “LANGUAGE” menu, as follows:...
  • Page 38: Configuring The Alarm

    “CONTROLLER” is used to configure the alarm Pictures from the different cameras will be OPEN input on the rear panel of the CSP-5000E System Select “RECEIVER” and then press the SET key. OPEN switched with an interval of one second on the Controller, and “RECEIVER”...
  • Page 39: Viewing Alarm Log

    Configuring the System Viewing alarm log Defining the Preset Position and Select an alarm using the NEXT and PREVIOUS Select “SET,” and then press the SET key. Pan/Tilt Pattern keys (1 in this example), then press the SET key. PRESET(SET) The system logs the most recent 512 alarms so that ALARM you can view them later.
  • Page 40: Clearing The Defined Preset Position

    Configuring the System Clearing the defined preset position Defining the pan/tilt pattern Enter the preset number you want to clear. Finally, Press the SET key. press the SET key to accept the changes. The menu changes to the following. If you have set up preset positions for a camera, you You can define the pan/tilt pattern, up to 30 seconds, If there are additional preset positions for this PATTERN...
  • Page 41: Partitioning The System

    CSP-5000E System Controller simultaneously and same pan/tilt unit at the same time. control its functions. You can use the security function to limit what each operator can do. Normally, you...
  • Page 42: Limiting Access To The Monitors

    Specifications Configuring the System Signal type PAL/CCIR standard Limiting access to the monitors Limiting access to the tour programs Input VIDEO INPUT (BNC type) 1Vp-p/75 ohms composite video Similarly, you can limit a user’s access to some Similarly, you can limit a user’s access to some tour Output VIDEO OUTPUT (BNC type) monitors.
  • Page 43: Service Overview

    PRECAUTIONS The following work requires two or more persons. • Carrying the CPS-5000E. • Pulling out the main chassis from the cabinet of the CSP-5000. 2-1. BOARD LAYOUT 2-1-1. CSP-5000E Switching Regulator (FAW05-5RD) DC Fan Motor Switching Regulator (TDKFAW05-30R) DC Fan Motor...
  • Page 44: Cspk-5000E

    2-1-2. CSPK-5000E 1. KIO-9 Board (Keyboard Assembly) :Key Board 2. IF-511 Board :Connector Board 3. SY-211 Board :System Control CSP-5000E CSPK-5000E...
  • Page 45: Removal Of Cabinet

    2-2. REMOVAL OF CABINET 2-2-1. CSP-5000E Screw (a) Screw (a) (+/-BW) (+/-BW) Top Panel Main Chassis CN613 CN604 Screw (b) (+/-BW) Screw (PSW4x10) Screw CPU-185 Board (PSW4x10) Screw (a) (+/-BW) Rack Angle Screw Ass'y (PSW4x10) Front Panel Cabinet Screw...
  • Page 46 1. Unscrew the four screws (PSW4x8), and pull the handle in the arrow direction and remove the connector panel. 2. Disconnect the ten connectors (CN121 to 130) on the MB-596 board. 3. Disconnect the ten connectors (CN802 to 806, 808 to 812) on the CN-1094 Board. CSP-5000E CSPK-5000E...
  • Page 47: Cspk-5000E

    2. Unscrew the five screws (B3x6). 3. Disconnect the one connector (CN104) on the SY-211 board. 4. Unscrew the two screws (PS3x6), and remove the switch bracket in the upper cover. Joyball Upper Cover Switch Bracket Screw (PS3x6) CN104 Screw Screw (B3x6) (B3x6) CSP-5000E CSPK-5000E...
  • Page 48: Replacement Of Main Parts

    CN-1094 Board and the two screws (CN133, 134) on the MB-596 Board. Note : Install the DC fan motors, as shown in the 3. Unscrew the four screws (BVTT3x8), and remove the figure, noting the direction of the motor labels. power supply in the arrow direction. CSP-5000E CSPK-5000E...
  • Page 49: Dc Fan Motor (Rear Side)

    MB-596 Board, unscrew the four screws (B4x30) on each DC fan motor, and remove the DC fan motors and bracket. Note : Install the DC fan motor, as shown in the figure, noting the direction of the motor labels. CSP-5000E CSPK-5000E...
  • Page 50 Screw (b) (PSW3x6) MB Reinforcement (B) Main Chassis 5. Pull out the main chassis in direction A. 6. Unscrew the three screws (a) (BVTT3x8). 7. Unscrew the four screws (PSW3x6), and then remove the MB reinforcement (A) and (B). CSP-5000E CSPK-5000E...
  • Page 51: Plug-In Board Extraction

    Check to be sure that the connection is firm, board and the MB-596 board. and lock the levers of the CPU-185 board. Note : Check the position of the connector on the plug-in board first, before inserting the plug-in CPU-185 board. Board CN606 CN607 CSP-5000E CSPK-5000E...
  • Page 52: Replacement Of Parts

    : Less than 2 seconds per pin Replacement of ICs 1. Using the braided wire, “SOLDER TAUL” (Sony Part No. 7-641-300-81), remove the solder around the pins of the IC-chip to be removed. 2. While heating up the pins, remove the pins one by one using sharp-pointed tweezers.
  • Page 53: Initial Settings Of Switches

    2-5. INITIAL SETTINGS OF SWITCHES 2-5-3. CSPB-510VC 2-5-1. CSP-5000E IPM-77 Board A side CPU-185 Board CT-156 Board A side A side 4 3 2 1 1 2 3 4 S101 S602 2-5-4. CSPB-520VC 4 3 2 1 4 3 2 1...
  • Page 54: Tool

    2-6. TOOL Extension Board, EXP-11 Sony part No.: J-6431-350-A This is used to inspect and adjust the IPM-77 and OPM-11 boards. Extension Board, EXP-156 Sony part No.: J-6431-360-A This is used to inspect and adjust the CT-156 board. Extension Board, EXP-185 Sony part No.: J-6431-370-A...
  • Page 55 Camera picture out of sync Go to CHART 8 Others Refer to the circuit • No alarm description and check • No cable compensation those areas in question • No data backup Refer to the appropriate Peripherals out of order manuals CSP-5000E CSPK-5000E...
  • Page 56 MB-596 board Verify that The switching regulator is the LED on the switching out of order. Replace it regulator lights The power supply load may be short-circuited. Check the load *1 Be sure to check the two switching regulators CSP-5000E CSPK-5000E...
  • Page 57 Check the voltage (DC+5V) at TP101 on the SY-211 board Verify that the voltage is DC+5V Check to see if the power supply secondary is short-circuited The switching regulator is out of order. Replace it The SY-211 board is defective CSP-5000E CSPK-5000E...
  • Page 58 Repair it Verify that The KBD I/F connector of The SY-211 board is the pulse is observed the keyboard is defective out of order. Repair it Verify that harness and connectors are in good shape CSP-5000E CSPK-5000E...
  • Page 59 The switching regulator is Go to CHART 5 in good shape out of order. Replace it * If only one switching regulator is out of order, the system produces irregular camera pictures and does not result in “no AC mains” symptom. CSP-5000E CSPK-5000E...
  • Page 60 The output channel is picture is available defective Exchange the output board Verify that The output board is defective picture is available Verify that harness and The output board is out of connectors are in good shape order. Repair it CSP-5000E CSPK-5000E...
  • Page 61 Repair the video input section defective is available Verify that harness and connectors are in good shape Video output sections after the character generator are defective Repair the video output section Verify that harness and connectors are in good shape CSP-5000E CSPK-5000E...
  • Page 62 Press the lens key on the keyboard Verify that control data are observed on The keys of the keyboard Replace the device 18H and 19H, when are defective trying to control Verify that the internal bus, KBDATA, is in good shape CSP-5000E CSPK-5000E...
  • Page 63 * Camera is switched during the V-blanking period by synchronizing the system controller with the camera. * Use the SYNC IN/OUT terminal when synchronizing the system controller with the camera. * Repair the CT-156 board when the sync circuit of the system controller is defective. CSP-5000E CSPK-5000E...
  • Page 64: Electrical Alignment

    CH2: TP504 (C. SYNC) Meet them TP504 Phase Adjustment of Sync signals (LL) 1. Operate the CSP-5000E on AC Adjust the phase as shown. 1 RV501 50Hz mains. 2. Set SW501 to LL 3. Disconnect input, if any, from EXT SYNC IN.
  • Page 65: Board (Csp-5000E/Cspb-520Vc) Alignment

    4-3. OPM-11 BOARD (CSP-5000E/CSPB-520VC) ALIGNMENT Machine conditions for adjustment Specifications Adjustments Preparations 1. Set the dip switches as follows (Re-setting only) S102(1,4): ON S102(5): PAL S104(2): ON 2. Select the channel group (slot) (In case of ch 1 - ch 8) Select channels 1 through 8 (slot 1) using jumper pins.
  • Page 66 19,27 20,28 21,29 22,30 23,31 24,32 TP101 TP103 TP110 TP112 TP114 TP116 TP118 TP120 TP122 TP134 TP144 TP154 TP164 TP176 TP186 TP196 RV101 RV104 RV107 RV110 RV113 RV116 RV119 RV122 CV101 CV103 CV105 CV107 CV109 CV111 CV113 CV115 CSP-5000E CSPK-5000E...
  • Page 67: Board (Cspk-5000E) Alignment

    (camera) IN, and select it using the keyboard. 2. Press the menu key for 2 sec or longer to display the menu on the Bring the E's right edge onto the line between magenta monitor. and red MENU INPUT CONFIGURE SYSTEM CONFIGURE SWITCHING CSP-5000E CSPK-5000E...
  • Page 68: Circuit Description And Block Diagrams

    SECTION 5 CIRCUIT DESCRIPTION AND BLOCK DIAGRAMS SYSTEM CONTROLLER MODEL CSP-5000E DATA BUS VIDEO IN VIDEO OUT OPM-11 IPM-77 HC11 INPUT MODULE OUTPUT MODULE OPM-11 IPM-77 HC11 INPUT MODULE OUTPUT MODULE OPM-11 IPM-77 HC11 INPUT MODULE OUTPUT MODULE OPM-11 IPM-77...
  • Page 69: Main Control Board (Cpu-185)

    • The switching data producing section which operates Structure based on the alarm input signals. System controller, model CSP-5000E consists of the • The reference signal processing section which serves to following: synchronize the total system Power Supply Section...
  • Page 70 • With S601 on the CPU-185 board depressed, the block CPS-5000E, only bank #2 is used; the other banks resets the total operation of the CSP-5000E by sending contain no programs. (S602 #2 is ON, the others OFF) the reset control signal to the entire system.
  • Page 71 1 byte are knows the CSP-5000E is ready for operation. Keyboard processed, similarly to the data reception. IF Block (KBIF) transfers information on the completion •...
  • Page 72: Switch Alarm Control Board (Ct-156)

    5 Clock control This block controls the real time clock IC RTC62421A (IC118) for setting and transferring date and time. CSP-5000E CSPK-5000E...
  • Page 73: Input Board (Ipm-77)

    VD/PTZ VD-S PULSE VD-S PULSE REFERENCE VD-S CANCEL VOLTAGE VD-S PULSE SW/PTZ-DATA VD ON/OFF PTZ-DATA PTZ-DATA PTZ-DATA CANCEL AT-BUS DRAM SYNC SEP SYNC CHIP LEVEL LOCAL BUS VIDEO CLAMP CLAMP VD/PTZ CANCEL CABLE COMP VIDEO+VD+PTZ VIDEO MATRIX SW CSP-5000E CSPK-5000E...
  • Page 74: Output Board (Opm-11)

    (1) Command reception by the dual-port RAM MB8421 (IC194) To turn on or off character-generator display, according to commands received. (2) Data reception for controlling the character- generator To receive display data from the motherboard, distribute them to each channel, and control character-generator display. CSP-5000E CSPK-5000E...
  • Page 75: System Keyboard Model Cspk-5000E

    The micro-computer then reads the signal and determines whether the video signal is existent (low level) or non-existent (high level) and switches the circuit automatically to the external video signal mode or the internal video signal mode (with blue background). CSP-5000E CSPK-5000E...
  • Page 76: Connector Board (If-511)

    • The buffer IC (IC302) drives LED’s. With the Port set in “LOW” mode, the LED illuminates. The Port setting of the 8255A (IC301) is as follows: PA0 - PA7: Key scan input PB0 - PB5: Key scan output PC0, PC1: LED drive output CSP-5000E CSPK-5000E...
  • Page 78 CSP-5000E (CE) CSPB-510VC (CE) Printed in Japan CSPB-520VC (CE) Sony Corporation 1997. 9 04 CSPK-5000E (CE) 9-977-305-11 Image & Sound Communication Company ©1997 Published by Engineering Services Dept.

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Cspb-51ovcCspb-520vcCspk-5000e