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K-Systems K1600 Installation, Start-Up, Operation

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K1600 MANUAL

TABLE OF CONTENTS

J. TRANSMITTER ZERO OFFSET-MANUAL/ AUTO
ZERO FUNCTION
C. ALARM SETPOINTS HI-MID-LOW
F. INVENTORY SCREENS
1
Installation/Start-up/Operation
8500
Lit # 8500 OP
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Summary of Contents for K-Systems K1600

  • Page 1: Table Of Contents

    8500 Installation/Start-up/Operation Lit # 8500 OP K1600 MANUAL TABLE OF CONTENTS I. SYSTEM OVERVIEW PAGE A. INTRODUCTION B. FUNCTION PUSHBUTTONS C. MULTIPLE TANK DISPLAY D. SINGLE TANK DISPLAY II. DESCRIPTIONS A. CHANNEL NUMBER B. TANK NAMES C. UNITS OF MEASURE D.
  • Page 2 IV. PROGRAMMING AND CHANGING DATA PAGE GENERAL AND ACCESS CODES TIME/DATE PRODUCT NAME AND SPECIFIC GRAVITY ALARM SETPOINTS TRANSMITTER ZERO OFFSETS UNITS OF MEASURE SETTING V. INSTALLATION AND START UP INSTALLATION OF INVENTORY CABINETS 4-20 MA TRANSMITTERS 4-20 MA SIGNAL LINES PNEUMATIC TANK SENSORS PNEUMATIC SIGNAL LINES LEVEL ALARM OUTPUTS...

  • Page 3: System Overview

    LCD display and the front panel key pad. The K1600 can be configured to accept up to 16 pneumatic or 4-20 milliamp input signals from the sensors in the tank. This signal is converted from analog to digital (ATOD) counts which, in conjunction with the entered specific gravity and programmed tank profile tables, are utilized in determining the correct inventory value.
  • Page 4 Printout capability allow accurate inventory information to be brought out to a host of peripheral devices for reporting and control. Although the K1600 Tank Inventory System is micro-processor based, it is functionally driven and requires little knowledge and understanding of computers. All functional displays and operations can be accessed from either the single or multiple tank display screen by selecting the button which corresponds to the desired operation.

  • Page 5: Function Pushbuttons

    FUNCTION PUSHBUTTONS - toggles between the multi-tank and the single tank readout. PAGE Depressing this button from any other sub-level viewing or programming screen will return to the active inventory screen last viewed. PROG - turns on/off the system programming feature allowing for alterations of tank, product and sensor parameters when required.

  • Page 6: Multiple Tank Display

    MULTIPLE TANK DISPLAY The K1600 Multi-tank display is a two page display where tanks are arranged in 2 columns per page as defined by channel numbers 1-4, 5-8, 9-12, 13-16. Page 1 shows the inventory levels of channels 1 through 8 (tanks 1-8) and Page 2 displays channels 9 - 16 (tanks 9-16).

  • Page 7: Single Tank Display

    SINGLE TANK DISPLAY This display lists inventory on a tank by tank basis. The operator may view all individual tank information by using the scroll keys to increment or decrement the channel number. Again, the <PAGE> key can be used to toggle between the multiple and individual tank screens.

  • Page 8: Ii. Descriptions

    UNITS The K1600 will readout in English or metric units as either Pounds and Gallons or Liters and Kilograms. Units define the units of measure in which the inventory value is shown and appears on the Single tank screen in the upper right-hand corner following the actual inventory value displayed.

  • Page 9: Product Names

    PRODUCT NAMES Product names on the Single tank screen appear on the 3rd row , left-hand side of the display. These names identify the product selected by the operator for the tank shown. Up to 18 product names consisting of a maximum of six characters are supplied by the customer and are pre-programmed at the factory during initial set-up prior to shipment.

  • Page 10: Level Alarm Status

    (CAUTION: Even though the screen reads "empty" product may remain in the tank below the level sensor) ANALOG TO DIGITAL COUNTS The K1600 uses a 12-Bit Analog to Digital converter which normally converts a 4- 20 Ma current input signal to 0-4096 digital counts. The K1600 utilizes a "LIVE" zero and condensed span adjustment so that a 4.00 milliamp input produces 50 AtoD counts and a 20...
  • Page 11 KIO Pneumatic Interface to a 4-20 milliamp signal. The K1600 utilizes a "live" zero to provide an easy means of adjusting the inventory display for transmitter zero shift both above and below 4.00 ma. The transmitter Zero Offset represents the Analog to Digital count conversion by the AtoD input card which corresponds to the transmitter output when the product level in a tank falls below the transmitter.

  • Page 12: Viewing Data

    I I I . VIEWING DATA The K1600 INVENTORY SYSTEM will display tank inventory and information in either a Multi-tank or Single-tank mode. In the single tank mode much of the pertinent information for a tank can be viewed all at once.
  • Page 13 VIEWING DATA ALARMS SETPOINTS TO VIEW PRESS MULTI-TANK SCREEN DISPLAYS SINGLE-TANK SCREEN DISPLAYS CHANNEL NUMBER HI-LEVEL A L A R M 1 *4000 <HI> 5* 5000 TANK 1 ALARMS CH:1 2 *2500 <Ga> 6* 5000 LO LEVEL: 100 GALS 3*25000 7* 6500 MD LEVEL: 1500 GALS...

  • Page 14: Time/Date

    VIEWING DATA TO VIEW PRESS MULTI-TANK SCREEN DISPLAYS SINGLE-TANK SCREEN DISPLAYS CHANNEL NUMBER ZERO 5 TANK 1 42730 GAL. ZERO TIME **HI** LEVEL OFFSET ZERO CREAM 0.998 SPGR VALUES ZERO ATOD 3467 XMTR ZERO IN XMTR READING IN XMTR ZERO IN ATOD COUNTS ATOD COUNTS ATOD COUNTS TIME...
  • Page 15 IV. PROGRAMMING AND CHANGING DATA Changing tank parameters can be performed from either the Single-tank or the Multi-tank screen by activating the programming function when viewing the appropriate parameter screen. Programming is initiated by pressing the <PROG> key which activates the numerical keypad on the front panel.
  • Page 16 Access codes must be entered during the program phase, when prompted, in order to modify tank or product parameters. Appropriate code levels required to change parameters are listed below (a higher code level than required is acceptable). ACCESS LEVELS REQUIRED TO CHANGE PARAMETERS HIGH MASTER TIME AND DATE...
  • Page 17 **** ERROR !!**** YOUR ACCESS LEVEL IS NOT HIGH ENOUGH FOR SELECTED FUNCTION! When the proper code is entered the date/time screen will reappear with a flashing cursor. The system is now ready to program the new date and time. 08:47:15 09/15/89 NEW TIME:...

  • Page 18: Product Name And Specific Gravity 1

    PRODUCT NAMES AND SPECIFIC GRAVITY TO PROGRAM PRESS MULTI-TANK SCREEN DISPLAYS SINGLE-TANK SCREEN DISPLAYS CHANNEL NUMBER PRODUCT NAME AND SPECIFIC GRAVITY ALWAYS DISPLAYED 1 WHEY 5 SKIM TANK 1 42730 GAL. 2 MILK 6 OIL **HI** LEVEL PROD 3 WATER 7 SUCRSE CREAM 0.998...
  • Page 19 Programming cont. TANK 1 WATER=1.000 CHANGE PROD = <PROG> EXIT = <RUN/PAGE> Press the <RUN/PAGE> button to return to the inventory display or press the <PROG> button to continue programming. When the <PROG> button is pressed the access code screen is displayed and the proper access code must be entered for the system to allow further programming.
  • Page 20 Programming cont. After pressing <PROG> to active the programming feature, a flashing number appears at the bottom center of the screen. TANK 1 WATER=1.000 1 WATER 4 PRDT 4 2 PRDT 2 5 PRDT 5 3 PRDT 3 6 PRCT 6 Select the new product number and press <ENTER>.
  • Page 21 Programming cont. When the specific gravity for the new product needs to be altered press the <PROG> button and the following will appear: TANK 1 PRDT 5=1.020 PRDT 5 = 1.020 SPGR. The tank name appears on the first line along with the new product and it's specific gravity. The second line shows the product name and a flashing cursor appears over the first number of the gravity signifying that this will be the first number of the new gravity.

  • Page 22: Alarm Setpoints

    ALARM SETPOINTS Programming cont. NOTE: All alarm level setpoints are to be entered in G A L L O N values. TO PROGRAM PRESS MULTI-TANK SCREEN DISPLAYS SINGLE-TANK SCREEN DISPLAYS CHANNEL NUMBER 1 *4000 <HI> 5* 5000 ALARM TANK 1 ALARMS CH:1 ALARM 2 *2500...
  • Page 23 Programming cont. PRESS <PROG> AND A FLASHING CURSOR APPEARS 1L100 <LO> 2L 250 <Ga> 6L 500 3L 250 7L 650 4L 300 8L 245 PRESS <5> then <ENTER> and the Single tank alarm level screen appears SINGLE TANK LEVEL ALARM SCREEN TANK 5 ALARMS CH:5 LO LEVEL:...
  • Page 24 Programming cont. When the proper access code is entered the Single tank Alarm level screen will reappear with a flashing cursor over the first number that can be changed. TANK 5 ALARMS CH:5 LO LEVEL: 500 GALS MD LEVEL: 1500 GALS HI LEVEL: 4000 GALS If the cursor is over the level value to be changed then enter the proper value through the keypad and press...

  • Page 25: Transmitter Zero Offsets

    4-20 milliamp signal. The 4-20 milliamp signal is converted to digital counts by the Analog to Digital converter board in the K1600. The K1600 utilizes a "live" zero which provides an easy means of compensating the inventory display for transmitter zero shift, both above and below 4.00 ma.
  • Page 26 Programming cont. Example: The tank on CHannel #5 is empty and the zero offset reads 50 but the transmitter reads 57 AtoD counts. This means that the zero of the transmitter has shifted upward from approx. 4.00 ma to approx. 4.028 ma. TO PROGRAM PRESS MULTI-TANK SCREEN DISPLAYS SINGLE-TANK SCREEN DISPLAYS...
  • Page 27 Programming cont. PRESS <PROG> and a flashing cursor appears ZERO 5 PRESS <5> then <ENTER> and the Single tank alarm level screen appears. SINGLE TANK ZERO OFFSET SCREEN TANK 5 GAL. **LO** LEVEL CREAM 0.998 SPGR ZERO ATOD CURRENT XMTR XMTR ZERO IN OUTPUT IN ATOD ATOD COUNTS...
  • Page 28 Programming cont. When the proper access code is entered the Single tank Zero Offset screen will reappear with a flashing cursor over the zero offset currently being stored in memory and ready to program. NOTE: If the Auto Zero Function is activated a screen will appear indicating that the Zero Offsets cannot be changed manually.

  • Page 29: Units Of Measure Setting

    Programming cont. UNITS OF MEASURE SETTING The K1600 is designed to readout in units of either English or Metric. Unless otherwise specified the K1600 will be shipped to read in Pounds and Gallons of product. TO PROGRAM PRESS MULTI-TANK SCREEN DISPLAYS...
  • Page 30 Programming cont. **** ERROR !!**** YOUR ACCESS LEVEL IS NOT HIGH ENOUGH FOR SELECTED FUNCTION! When the proper access code is entered the Program Units screen will reappear momentarily and the system will return to the Multi-tank inventory display with the new units of measure being displayed.

  • Page 31: Installation And Start Up

    Mount Main K1600 enclosure in safe location away from steam, vibration, and where wide temperature changes may occur. IF RS232 communications are to be utilized consideration should be given to the distance between the K1600 and the Host computer. Install the KIO-12 or KIO-16 PNEUMATIC INPUT ENCLOSURE if required as shown on PHYSICAL LAYOUT Data Sheet# DS-112590PLPN12 or #DS-011091PLPN16.
  • Page 32 To connect incoming 4-20 MA sensor signal lines see the following Data Sheets: Incoming signal lines must be connected in the positions as outlined on the Data Sheets. Unpowered transmitters can use the 24VDC on-board power supply of the K1600. Direct 4-20 ma signal wires - K1600 PHYSICAL LAYOUT Data Sheet #DS-120590PLMA - TRANSMITTER INPUT &...
  • Page 33 Installation and Start up cont. INSTALLATION OF PNEUMATIC TANK SENSORS AND CONTROLS If supplied by K SYSTEMS CORP. , see enclosed Manufacturer's manual or Data Sheet on installation of tank transmitters. INSTALLATION OF PNEUMATIC TANK SENSOR SIGNAL LINES To connect incoming Pneumatic Sensor Air Lines see the following Data Sheets: Incoming signal lines must be connected in the positions as outlined on the Data Sheets.

  • Page 34: Operation And Start Up

    Screen and then display the Multi-tank Inventory screen. If this does not occur turn off the System, check the incoming power connections and restart again. The K1600 is now running and will show inventory values based on the tank and information provided prior to shipment. If an alarm condition is present the GENERAL ALARM STATUS LINE will appear and the alarm condition will have to be acknowledged by pressing the <ACK>...
  • Page 35 Installation and Start up cont. Set the zero offsets of each transmitter on the K1600 by changing the display to the Single-tank display by pressing the <RUN/PAGE> button on the Front Panel. The Single- tank display will appear as shown.

  • Page 36: Installation And Start Up Summary

    Installation and Start up cont. Check Product names and Specific Gravities for each tank to see that what is displayed truly reflects the tank contents. If not refer to Programming and Changing Data -Product Names & Specific Gravities. INSTALLATION AND START UP SUMMARY 1.

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