Baileigh WP-1100 Operator's Manual
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Baileigh WP-1100 Operator's Manual

Welding positioner
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OPERATOR'S MANUAL
WELDING POSITIONER
MODEL: WP-1100
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 07/2020
© 2020 Baileigh Industrial Holdings LLC

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Summary of Contents for Baileigh WP-1100

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................8 TECHNICAL SPECIFICATIONS ................... 10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 TRANSPORTING AND LIFTING ..................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 8 ELECTRICAL SHOCK CAN KILL The welding process uses and produces high voltages that can severely injure or kill. Disconnect power source before performing service or repairs. Insulate yourself from the piece part or other components in the weld circuit. ELECTRICAL AND MAGNETIC FIELDS Electric current used with welding creates electric and magnetic fields (EMF).

  • Page 9: Safety Precautions

    ENTANGLEMENT HAZARD – ROTATING SPINDLE Contain long hair, DO NOT wear jewelry or loose-fitting clothing. HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed.

  • Page 10: Dear Valued Customer

    Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.
  • Page 11 13. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 14. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation.

  • Page 12: Technical Specifications

    (other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

  • Page 13: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 14: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...

  • Page 15: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •...

  • Page 16: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE Item Part Name Description Table Used to support and secure piece part for welding Foot Switch Controls starting and stopping of table rotation Pivot Gearbox Used to pivot table 180° Table Rotate Gearbox Used to support and rotate the table Gearbox Hand Wheel Turning the hand wheel pivots the table DC Drive Motor...

  • Page 18: Assembly And Set Up

    The Baileigh WP-1100 can be floor or bench mounted. When mounting the weld positioner on a bench, make sure it is adequately secured to avoid any possibility of tipping over with a load.

  • Page 19: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 20 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 21: Operation

    OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs, sharp edges and HOT Parts. Manual Mode 1. Set the AUTO. MANU. Toggle switch to MANUAL. 2. To have table movement, select either forward or reverse. The speed adjustment knob must be set to a value above 10 to see movement.

  • Page 22: Material Selection

    MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine.

  • Page 23: Parts Identification Drawing

    PARTS IDENTIFICATION DRAWING...

  • Page 24: Parts List

    Parts List Item Description Base Bearing UKFC-207 Shaft Fixed Block Gears M2*80T Adjustment Board Turbo Gear TED-70#-1/50-R 5” Hand Wheel Fixed Axis – B Gears M2 Side Panels Table Plate Ø19.68” (500mm) Sheet Metal – A Motor 95W, DC90V, 1800rpm / Gear Reducer 5GU60KG-15 Sheet Metal –...

  • Page 25: Electrical Schematic

    ELECTRICAL SCHEMATIC 110V, 60HZ, 10A POWER SWITCH POWER LAMP Fuse, 10A START MANU/AUTO EMI FILTER LINE LOAD L-20-1A4P CHOKE COIL 95 Watt 14V471K 10W5RJ DC 90V WELDING SIGNAL B203O SPEED TEST/WELD...

  • Page 26: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY No power. Check power supply for 110V, 60hz. Motor does not start Blown fuse. Check and replace fuse. Motor burned out. Replace motor. Light burned out Replace indicator light.
  • Page 27 NOTES...
  • Page 28 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...

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