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Bosch Rexroth CS550 Installation Manual

Spreader joystick controller
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CS 550,551,550i,551i/150RC
Spreader Joystick Controller Installation Manual

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Summary of Contents for Bosch Rexroth CS550

  • Page 1 CS 550,551,550i,551i/150RC Spreader Joystick Controller Installation Manual...

  • Page 2: Table Of Contents

    Connector Details Microcontroller Connection Solenoid Connection Cable Connections Cable Connections Main Harness Connections Cable Function Chart Installation Notes Step 1 Step 2 Installation Test Checklist Warning Appendix – Detailed CS550/150 System Layout Bosch Rexroth Canada ı May 2019 ı Revision 5.0...
  • Page 3 3/20 Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason and reserves the right to make changes at any time, without notice or obligation, to any of the information contained in this piece of literature.

  • Page 4: System Components

    4/20 System Components Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 5: Spreader System Layout

    2 550i Spreader System Layout See Appendix (CS-550i System Layout Drawing). 3 Joystick System Layout See Appendix (CS550i-150RC System Layout Drawing). 4 551i System Layout See Appendix (CS551i-150RC System Layout Drawing). Bosch Rexroth Canada ı May 2019 ı Revision 5.0...
  • Page 6 TOW PLOW TP SPREADER PKG INCLUDES TWO 4-4's MAIN HARNESS CANBUS SPLITTER SENSOR EXTENSIONS RC ON TRUCK OR TRAILER? SENSOR NETWORK IF PULL-UP RESISTORS REQUIRED VALVE EXTENSIONS RC ON TRUCK OR TRAILER? Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 7: Mounting

    If the controller is mounted in the valve enclosure, the main harness leads will terminate directly to the valve solenoid. The mount hole spacing is 188mm (7.4”) by 59mm (2.32”). See the “Installation Notes” for additional recommendations (page 15). Bosch Rexroth Canada ı May 2019 ı Revision 5.0...
  • Page 8 The tube mount can slide forward and back 1.7” to optimize the armrest position. (Loosen the ¼-20 nuts.) The ratchet clamp can be used to lock the rotation of the tube and bracket. See the “Installation Notes” for additional recommendations (page 15). Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 9: Dimensions

    9/20 Dimensions 5.1 Display 5.2 Joystick Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 10: Connector Details

    To remove, pull the tabs out and the connector will un-mate. Note: The RC4-4 “Spreader” controller uses only the larger connector, while the RCE “Joystick” controller uses both. Solenoid Connection Push on the connector to mate. Press metal retainer to un-mate. Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 11: Cable Connections

    P3 interconnects with the 16 PIN ARMREST CONNECTOR. Connect the power harness to battery or ignition disconnect. • P5 is for the AUXILIARY CABLE with bare leads. (See OSD for pinouts.) Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 12: Main Harness Connections

    (See layouts on pages 4 to 6.) • See system layout for Auxiliary Cable and Remote Pause/Blast. • See installation notes for routing details (page 15). • See function chart for connection details (page 13, 14). Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 13: Cable Function Chart

    *Wiring changes with Spinner reverse mode on firmware 99 and above Cable Label Primary Function Secondary Function S5 SPINNER Spinner Feed Prewet(Spn Rvs) S4 CONV. Conveyor/Auger Feed S12 ANTI-ICE Anti-ice Feed, Boom L Cross CONV(Cross Cnv, Metric) Bosch Rexroth Canada ı May 2019 ı Revision 5.0...
  • Page 14 Secondary Function S5 SPINNER Spinner Feed Boom L(3 Boom Anti-icing) Prewet(Spn Rvs) S4 CONV. Conveyor/Auger Feed Boom R(3 Boom Anti-icing) S11 LIQUID Pre-wet Feed Boom C( 3 Boom Anti-icing) Spinner Fwd(Spn Rvs) Bosch Rexroth Canada ı May 2019 ı Revision 5.0...
  • Page 15 /GS12/Air Gate S3 GSS Ground Speed Pulse S6 CSS Conveyor Speed Feedback S9 LSS Pre-wet Flow Meter Feedback S8 SPIN SS Spinner Speed Feedback Anti-ice Flow Feedback AUX SS Pressure Input Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 16: Installation Notes

    16. Stand clear of any hydraulic functions when first powering up the system 17. DO NOT drill holes in any of the enclosures. 18. DO NOT mount components onto the sides, top or front of the CS-150. Bosch Rexroth Canada ı May 2019 ı Revision 5.0...
  • Page 17 150 RCE IN-CAB HARNESS R987376369 ***Failure to maintain proper fuse protection can lead to product damage and fire hazard not covered by warranty. Failure to follow the recommendations will void your warranty. Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 18: Installation Test Checklist

    The above procedure is a simple way to verify system connections, hydraulics operation, and sensor feedback. It may not work for all the systems. The reliable way to test is to follow the steps in 550 Calibration Manual. Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

  • Page 19: Warning

    If the glass chips or cracks, discontinue use and contact Bosch Rexroth Canada to have it replaced - do not touch or attempt to remove the broken glass. Any misuse/abuse causing damage, whether intended or not, will become the...
  • Page 20 20/20 Bosch Rexroth Canada ı May 2019 ı Revision 5.0...

This manual is also suitable for:

Rexroth cs 551Rexroth cs 550iRexroth cs 551iRexroth cs 551-150rcRexroth cs 550i-150rcRexroth cs 551i-150rc ... Show all

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