Labrie ALLEY-GATOR RIGHT-HAND Operator's Manual
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Labrie ALLEY-GATOR RIGHT-HAND Operator's Manual

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ANUAL

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Summary of Contents for Labrie ALLEY-GATOR RIGHT-HAND

  • Page 1 LLEY ATOR IGHT ’ PERATOR ANUAL...
  • Page 3 LLEY ATOR IGHT ’ PERATOR S MANUAL...
  • Page 4 Liability In no event shall Labrie Enviroquip Group assume liability for any incidental, consequential or special risks or damages arising from the use or misuse of the information provided herein, breach of warranty, breach of contract, negligence, strict tort liability or any other legal theory and/or hypothesis.

  • Page 7: Table Of Contents

    LLEY ATOR IGHT Product Overview ..................................2 Standard Limited Product Warranty ............................5 To Contact Labrie Plus ..................................7 In the U.S....................................... 7 In Canada ...................................... 7 Safety ................... 9 Safety Precautions for the Employer ............................9 Safety Precautions for the Employee ............................. 10 AND TM Road Rules ..........................
  • Page 8 vi Table of Contents In-Cab Control Console ............. 41 AND TM ASL Control Console ....................... 42 LLEY ATOR IGHT Auto-Pack Switch ..................................42 Hydraulic Pump Shutoff Push/Pull Button ........................42 Danger Warning Lamp ................................43 Caution Warning Lamp ................................. 43 Eject/Reverse Switch ................................

  • Page 9: Introduction

    Vision Statement The team at Labrie Enviroquip Group will successfully lead the way the world views waste management. We will excel at enhancing our community and protecting the global environment. We are committed to being a profitable company for our customers, shareholders and employees.

  • Page 10: Introducing The A

    2 Introduction Introducing the A LLEY ATOR IGHT The A is a straight-frame, side-loading vehicle, manufactured to the LLEY ATOR IGHT highest standards, designed to fully automate the collection of residential and commercial trash and organics. The Right-Hand™ arm (Figure 1-1), which is a zero-grab arm, is ideal for narrow streets. Its very long reach (12 feet), in-line design and great lifting capacity (1000 lbs) makes bin collection real easy even between parked cars and other obstacles.
  • Page 11 Introduction 3 Figure 1-2 The A LLEY ATOR IGHT Body’s main components are the hopper (see Figure 1-4), the packer (see Figure 1-3) and the tailgate (see Figure 1-3). The hopper is the area of the body where refuse is dumped. The packer is the piece of equipment that pushes refuse into the body.
  • Page 12 4 Introduction In the cab, you will find the console on which the auto-pack and hydraulic pump switches are located (see Figure 1-5) as well as the arm joystick (see Figure 1-6) and the auxiliary arm/gripper controls, if equipped (see Figure 1-7). Figure 1-5 In-cab control console (standard version, left;...

  • Page 13: Standard Limited Product Warranty

    In the event a part or component of the Product fails or becomes defective during the warranty period and, in the opinion of Labrie, such failure or defect results from Labrie’s material or workmanship, the part or component shall be repaired or replaced by Labrie or an authorized distributor at no cost provided that the unit is brought to an authorized distributor’s service facility.
  • Page 14 Because the Product is engineered to work only with genuine Labrie parts and components, this warranty shall be void and of no effect if i) the Product is modified other than by Labrie or by an authorized Labrie distributor or other than in accordance with a specific authorization and instructions from Labrie or from an authorized Labrie distributor or ii) if parts and components of any other manufacturer are used as substitutes for genuine Labrie parts and components.

  • Page 15: To Contact Labrie Plus

    E-mail: sales@labriegroup.com For technical support and parts ordering, the serial number of your vehicle is required. Therefore, MPORTANT Labrie Enviroquip Group recommends to keep record of the information found on the VIN plate, which is located in the cab.
  • Page 16 8 Introduction...

  • Page 17: Safety

    Safety Safety comes first and Labrie Enviroquip Group is committed to your safety. Ultimately, safety is everyone’s responsibility when operating or maintaining your A LLEY ATOR IGHT Automated Side Loader. Make it your first priority! Be aware and apply the safety practices and features detailed in this manual.

  • Page 18: Safety Precautions For The Employee

    10 Safety  Provide operators with the necessary route rules and regulations. Instruct operators on awareness to road hazards such as people, obstructions and overhead hazards. Please ensure that all vehicle safety features, such as body safety prop and tailgate prop, are utilized by your personnel when operating or servicing the A LLEY ATOR...

  • Page 19: Alley -Gator Right -Hand Tm Road Rules

    Safety 11 Road Rules LLEY ATOR IGHT Rule the road with safety. Stay safe and help keep those around you safe. Prior to performing your daily route, know and obey the route rules and regulations provided by your employer and follow these important guidelines.

  • Page 20: Safety Decals And Locations

    12 Safety Safety Decals and Locations Pay careful attention to all safety decals and warnings while operating/working in and around the Automated Side Loader. Keep your decals clean and in good LLEY ATOR IGHT condition at all times. For replacement decals, either individual or complete decal kits, call LabriePlus at 1-800- 231-2771 in the U.S.
  • Page 21 Safety 13 P/N 0605-768 - English/Spanish P/N 159873- English/French Located on body, right side of ladder, if equipped P/N 0605-802 - English/Spanish P/N 179003- English/French Located inside cab P/N 0605-815 - English/Spanish P/N 84459 - English/Spanish P/N 0401-543 - English/French P/N 84458 - English/French Located on body, left side of ladder, Located both sides of tailgate...
  • Page 22 14 Safety P/N 0605-813 - English/Spanish P/N 0605-804 - English/Spanish P/N 0401-541 - English/French P/N 159866- English/French Located on the battery box Located on dash inside cab Also on body, left side of ladder, if equipped P/N 0605-835 - English/Spanish P/N 0605-831 - English/Spanish P/N 0401-536 - English/French P/N 0605-690- English/French...
  • Page 23 Safety 15 P/N 0605-840 - English/Spanish P/N 0605-691- English/French Located on body, left side of arm P/N 0605-843 - English/Spanish P/N 0401-542- English/French Located on the front face of the hydraulic tank P/N 0605-846 - English/Spanish P/N 0605-856 - English/Spanish P/N 0401-551- English/French P/N 0401-537- English/French Located on the front face of the...
  • Page 24 16 Safety P/N 0605-853 - English/Spanish P/N 159870- English/French Located on both sides of back door, near tailgate props P/N 0605-859 - English/Spanish P/N 47777 - English/Spanish P/N 58692 - English/French P/N 79839 - English/French Located on both sides of the vehicle, Located mid-height, right side of back door;...
  • Page 25 Safety 17 P/N 159868- English/Spanish P/N 159867 - English/French Located on both sides of vehicle, near body props P/N 0605-794 - English/Spanish P/N 0401-557 - English/Spanish P/N 0401-532 - English/French P/N 0401-540 - English/French Located on both sides of tailgate Located on body, behind arm and left side frame rail P/N 0401-553 - English/Spanish...
  • Page 26 18 Safety P/N 0401-554 - English/Spanish P/N 0401-531 - English/French Located on body, behind arm P/N 47520 - English P/N 47521 - French P/N 0401-525 - English/Spanish Located on front bumper (optional) P/N 0401-526 - English/French Located on console inside cab P/N 179015- English/French/Spanish P/N 159876 - English/Spanish Located on left side body wall near...
  • Page 27 Safety 19 P/N 84373- English/Spanish P/N 84372- English/French Located inside cab next to auxiliary arm controls P/N 173657 - English/Spanish P/N 173656 - English/French Located inside cab, left side windshield frame P/N 32272 Located inside cab, left side seat base P/N 185403 P/N 84406 - English Located inside cab,...
  • Page 28 20 Safety P/N 195900 - English Located on right side body wall Example of lockout tag...
  • Page 29 Safety 21 P/N 47702 - Located on body right side wall...
  • Page 30 22 Safety P/N 204566 Located on doghouse inside cab (units with built-in console only) P/N 204565 Located on doghouse inside cab (units with built-in console only) P/N 204559 Located on doghouse inside cab (units with built-in console only) P/N 204560 Located on doghouse inside cab (units with built-in console only) P/N 204561...

  • Page 31: Operating Safely

    Safety 23 Operating Safely Prior to operating the A Automated Side Loader, the operator must be LLEY ATOR IGHT completely familiar with the location, operation and function of all controls and indicators related to the operation of the vehicle. Refer to “In-Cab Control Console” on page 41. Please remember, the safe way is the right way! : Your unit may not have all the safety features explained here.

  • Page 32: Pilot Operated Check Valves

    24 Safety Pilot Operated Check Valves The pilot operated check valves prevent the discharge of oil out of a cylinder in the event of hose failure (see Figure 2-3). Figure 2-3 Pilot operated check valve Environmental Spill Kit (optional) This kit is used to contain hydraulic oil or diesel spill due to component failure. Consult with your maintenance and safety personnel for availability and location.

  • Page 33: Iqan Mdm Master Control Module

    Safety 25 Figure 2-5 Extension ladder proximity switch with ladder deployed (left) and in stored position (right) IQAN MDM Master Control Module The A is equipped with an in-cab IQAN MDM, either mounted on the LLEY ATOR IGHT doghouse (standard model) or built in the doghouse. Figure 2-6 The IQAN MDM (standard and built-in models) Visual interface screen...

  • Page 34: Fire Extinguisher

    26 Safety PACKER BLADE STALL: This warning message will appear on the screen if the packer blade has stalled. Stalling will occur if the body is full or if an object has jammed the packer blade. BODY RAISED: This warning message will appear on the screen and a buzzer will sound if the body is not firmly seated on the chassis.

  • Page 35: First Aid Kit

    The reverse camera mounted on the back door of the A sends images to LLEY ATOR IGHT the monitor inside the cab when the transmission is in reverse or when the switch is set to ‘ON’. Please consult your Labrie distributor/dealer for more information.

  • Page 36: Hopper Camera/Side Door Camera (Optional)

    Hopper Camera/Side Door Camera (optional) The hopper and side door cameras send information to the monitor inside the cab when the monitor is selected to the proper camera. Please consult your Labrie distributor/dealer for more information. Figure 2-11 Hopper Camera (optional) left/Side door camera (optional) right/Camera monitor (inside cab) center...

  • Page 37: Tailgate Safety Pins

    Safety 29 Always unload the unit before setting the hoist safety prop. MPORTANT Tailgate Safety Pins The tailgate pins are located on both sides of the rear of the body. The tailgate pins prevent the tailgate from opening accidentally. The pins MUST ALWAYS BE IN LOCK POSITION WHEN THE VEHICLE IS IN MOTION.

  • Page 38: Safety Lockout Tests

    30 Safety Safety Lockout Tests Your daily inspection includes completing the safety lockout tests. Successful completion of these tests ensure that your vehicle is safe to operate. If any of these tests fail, do not operate your vehicle until the appropriate adjustment or service has been completed.

  • Page 39: Arm Limit Switches (2)

    Safety 31 Figure 2-15 Access ladder proximity switch Figure 2-16 IQAN MDM display screen Arm Limit Switches (2) Performing this test ensures the Arm not parked message will appear on the IQAN MDM screen (see Figure 2-16) when the slide is extended from the home position. Failure to heed this warning message may result in serious personal injury or material damage from a lift which is extended during travel.

  • Page 40: Hopper Cover Proximity Switch (If Equipped)

    32 Safety DRIVE the vehicle forward and increase engine speed to over 1,000 rpm. STOP the vehicle and return the slide to the ‘HOME’ position (see Figure 2-18). The Arm not parked message on the MDM screen should disappear and the warning lamp should turn off. IF the Arm not parked message DOES NOT appear on the MDM screen or the warning lamp DOES NOT illuminate when the lift is EXTENDED and the vehicle engine exceeds 1,000 rpm, NOTIFY your maintenance supervisor immediately.

  • Page 41: Body Raised Proximity Switch

    Safety 33 To perform this test: CLOSE the hopper cover. ATTEMPT a dump cycle with an EMPTY can. If the dump cycle completes, notify your maintenance supervisor immediately. : The lift should still function to approximately 2/3 of the full lift height. Body Raised Proximity Switch Performing this test ensures you know when the body is properly seated on the chassis.

  • Page 42: Lockout Reference Chart

    34 Safety Lockout Reference Chart Extension ladder deployed - if equipped All hydraulic functions inoperative Vehicle engine over 1,000 rpm Slide out, grip close, lift up and grabber inoperative Slide not extended beyond hopper Dump inoperative Lift raised above vertical Grabber OPEN inoperative Hopper cover closed (or not fully open) - if Lift up function will not operate above...

  • Page 43: Utilizing Tailgate Pins

    Safety 35 Figure 2-20 Lockout tags Figure 2-21 Shut off engine, remove keys from ignition and store them in a safe controlled area Utilizing Tailgate Pins The tailgate pins (see Figure 2-22) must be in lock position unless you are: ...

  • Page 44: Positioning The Tailgate Safety Prop

    36 Safety Figure 2-22 Tailgate pin Positioning the Tailgate Safety Prop A tailgate safety prop has been installed on your A Automated Side LLEY ATOR IGHT Loader (see Figure 2-24). It is located on the street side of the tailgate. This prop is there for your protection.
  • Page 45 Safety 37 LOWER the tailgate onto the safety prop. COMPLETE the Lockout/Tagout Procedure. Refer to “Lockout/Tagout Procedure” on page 34. Figure 2-24 Tailgate safety prop Figure 2-25 Danger decal (P/N 0605-794) Never walk or work under the tailgate when it is open unless the tailgate safety prop is in place. MPORTANT...

  • Page 46: Stabilizing A Hoisted Body

    38 Safety Stabilizing a Hoisted Body The A Automated Side Loader is equipped with a hoist safety prop LLEY ATOR IGHT (see Figure 2-26). This safety prop is designed to stabilize the lifted body, thus allowing you to safely work beneath the body. The hoist safety prop must be engaged if access under a lifted body is required.
  • Page 47 Safety 39 Figure 2-27 Warning decal (P/N 0605-835)
  • Page 48 40 Safety...

  • Page 49: In-Cab Control Console

    In-Cab Control Console The A has a series of LLEY ATOR IGHT controls that allow easier operation of the different functions that come with the vehicle. These controls are located on the in-cab control console. : The in-cab control console comes in two models: the standard model (see Figure 3-1) and the built- in model (see Figure 3-2).

  • Page 50: Alley -Gator Right -Hand Tm Asl Control Console

    42 In-Cab Control Console Figure 3-2 In-cab control console (built-in model) ASL Control Console LLEY ATOR IGHT Prior to operating the A Automated Side Loader, make certain that you LLEY ATOR IGHT have been provided with the proper training related to the operation of the vehicle. Operators must be confident with the location, operation and function of all controls and indicators.

  • Page 51: Danger Warning Lamp

    In-Cab Control Console 43  PUSH DOWN to DEACTIVATE the hydraulic pump and hydraulic functions. : Engine RPM must be below 900 to engage pump. Figure 3-4 Hydraulic pump shutoff button Danger Warning Lamp This lamp will illuminate whenever the following occurs: ...

  • Page 52: Eject/Reverse Switch

    44 In-Cab Control Console  The hopper cover (top door) is not open (if installed)  The arm is not parked Figure 3-6 Caution warning lamp Eject/Reverse Switch This switch is used to reverse the packer panel during auto pack. ...

  • Page 53: Doors Enable Switch

    In-Cab Control Console 45 Figure 3-8 Body Up / Down Switch : A message on the MDM screen informs operator of the position of the body. Also, as soon as the body reaches a certain height a buzzer sounds. Never drive the vehicle with the body raised as there is a danger that the vehicle may tip Danger over.

  • Page 54: Hopper Cover/Crusher Panel Switch

    46 In-Cab Control Console Figure 3-9 Doors Enable Switch Hopper Cover/Crusher Panel Switch This switch (see Figure 3-10) is used to control the hopper cover (top door) or the crusher panel, if installed. It must be used in conjunction with the “Doors Enable” switch beside it. ...

  • Page 55: Rear Door Up/Down Switch

    In-Cab Control Console 47 Rear Door Up/Down Switch This switch opens and closes the rear door. It must be used in conjunction with the “Doors Enable” switch beside it. Remove the tailgate safety pins from each side of the tailgate prior to using this switch. MPORTANT ...

  • Page 56: Hopper Lamp Switch

    48 In-Cab Control Console Hopper Lamp Switch This is an optional switch used to control the lamp mounted behind the arm on the hopper, illuminating the hopper area. Pressing the toggle upward will turn on the lamp. Pressing it back down to the center position turns the lamp off.

  • Page 57: Backup Lamp Switch

    In-Cab Control Console 49 Backup Lamp Switch This is an optional switch used to control the backup lamps located on the tailgate near the center brake light. It will also control the fender mounted backup lamps if your vehicle is so equipped. Pressing the toggle up will illuminate the lamps.

  • Page 58: Mdm Control Module

    50 In-Cab Control Console MDM Control Module This module (see Figure 3-17) displays many warnings as well as other information such as the hours of operation of the A and the number of bins emptied into the hopper. LLEY ATOR IGHT This module is fully programmable.

  • Page 59: Auxiliary Arm Controls

    In-Cab Control Console 51 The joystick controls the slide “extend” and arm “raise” functions and operates on 90 angles. The thumbswitches engage and release the grabber.  SHIFT the joystick RIGHT to EXTEND the arm.  DEPRESS the RIGHT-hand side thumbswitch to ACTIVATE the grabber and securely grip the container.
  • Page 60 52 In-Cab Control Console Figure 3-20 Auxiliary arm controls Grabber control Deadman switch Arm control Auxiliary arm controls have the same functions as does the joystick. They allow the operator to control the arm and the grabber from outside the cab. To use these auxiliary arm controls, simply press and hold the deadman switch (see Figure 3-20).

  • Page 61: Operating Position Switch

    Operators/drivers must comply with all applicable rules for driving from the right-hand side position. There are several safety issues involved when changing driving positions. Labrie Enviroquip Group recommends the following procedure.
  • Page 62 54 In-Cab Control Console...

  • Page 63: Prior To Vehicle Operation

    Operating the LLEY ATOR IGHT Prior to Vehicle Operation Prior to operating your A LLEY ATOR IGHT Automated Side Loader, ensure that you have been provided with the proper training related to the safe operation of the vehicle. As an operator, you must be familiar with the location, operation and function of all controls and warning indicators provided and adhere to all safety rules and procedures.

  • Page 64: Operator Pre-Trip Inspection: Prior To Starting The Vehicle

    56 Operating the A LLEY ATOR IGHT Operator Pre-Trip Inspection: Prior to Starting the Vehicle The following check list should be completed prior to starting the engine. Table 1 Operator Check List √ Tasks to be done Ensure the engine is not running and the chassis park brake is set. Check cleanliness of decals, mirrors, windows, lights, and the vehicle in general.
  • Page 65 Operating the A LLEY ATOR IGHT Caution! Apply the Lockout/Tagout procedure at all times. Proceed with the following inspection procedure: MAKE SURE the vehicle is on safe level ground. ENSURE the parking brake is applied and the vehicle is tagged out for maintenance purposes (see Lockout/Tagout Procedure on page 34).

  • Page 66: En Route

    58 Operating the A LLEY ATOR IGHT • Bolt locks; • Pivots; • Grabber; • Hoses and connections; • Cylinders. CHECK for loose nuts and bolts. CHECK limit switches. REFER to the Maintenance Manual for more details. En Route Consult with your supervisor for specific rules regarding driving the Automated Side Loader in your location.

  • Page 67: Loading The Hopper

    Operating the A LLEY ATOR IGHT  OBEY speed restrictions and road regulations. Figure 4-1 Safety pin Loading the Hopper : Ensure all controls are ENABLED for right-hand/or left-hand drive operation. To load the hopper, do the following: PULL UP the Hydraulic Pump Shutoff button (see Figure 3-4). ACTIVATE AUTO-PACK (see Figure 4-2).
  • Page 68 60 Operating the A LLEY ATOR IGHT Warning! Do not open grabber while lifting up container. This may result in equipment damage and/or injury. Warning! Do not move vehicle if arm is not fully retracted along the hopper. Figure 4-2 Auto-Pack button Figure 4-3 Joystick functions...

  • Page 69: Auto-Packing

    Operating the A LLEY ATOR IGHT Auto-Packing The following is the Auto-Packing procedure: OPEN the hopper cover (if equipped). : The hopper cover is only designed to prevent refuse from being blown away during transport. It should not be closed during packing. Serious damage may result if in the closed position. RAISE the crusher panel (if equipped).

  • Page 70: Unloading At Landfill

    62 Operating the A LLEY ATOR IGHT It should be solid and level beneath and ahead of the Side Loader. Check to ensure there is adequate room for the tailgate to open. Serious injury or mechanical damage could result if ground is unstable. MPORTANT STRAIGHTEN the wheels.

  • Page 71: Hopper & Body Cleaning

    Operating the A LLEY ATOR IGHT RAISE the body fully. : The body cannot be raised with the arm not completely down and the tailgate closed. RELEASE the chassis park brake. : The foot brake should be released while you unload to allow the force of the load to push the unit forward.

  • Page 72: Shutting Down Your Asl

    64 Operating the A LLEY ATOR IGHT Do not stand under the raised tailgate unless you have followed the proper lockout/tagout MPORTANT procedure and have set the tailgate safety prop. Figure 4-5 Warning decal (P/N 0605-794) REVERSE the lockout/tagout procedure. REMOVE the tailgate safety prop.
  • Page 73 Our office in the U.S. Our office in Canada 1198 Shattuck Industrial Blvd. 175A Route Marie-Victorin LaFayette, GA 30728 Levis, QC G7A 2T3 Toll Free: 1-800-231-2771 Toll Free: 1-877-831-8250 Telephone: 1-920-233-2770 Telephone: 1-418-831-8250 General Fax: 1-920-232-2496 Service Fax: 1-418-831-1673 Sales Fax: 1-920-232-2498 Parts Fax: 1-418-831-7561 Mailing Address Mailing Address...

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