1. Manuals
  2. Brands
  3. Ransburg Manuals
  4. Power Tool
  5. VECTOR SOLO Waterborne RS90-WB
  6. User manual

Ransburg VECTOR SOLO Waterborne RS90-WB User Manual

Applicators
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
SERVICE MANUAL
AH-08-03.6
January - 2013
WATERBORNE APPLICATORS
MODEL: 79901 Waterborne RS90-WB
VECTOR SOLO
IMPORTANT:
carefully read SAFETY PRECAUTIONS, starting
on page 1, and all instructions in this manual.
Keep this Service Manual for future reference.
TM
Before using this equipment,
Service Manual Price:
Ransburg
$50.00 (U.S.)

Advertisement

Table of Contents
loading

Related Manuals for Ransburg VECTOR SOLO Waterborne RS90-WB

Summary of Contents for Ransburg VECTOR SOLO Waterborne RS90-WB

  • Page 1 SERVICE MANUAL Ransburg AH-08-03.6 January - 2013 VECTOR SOLO WATERBORNE APPLICATORS MODEL: 79901 Waterborne RS90-WB IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Service Manual for future reference.
  • Page 2 Ransburg NOTE: This manual has been changed from revision AH-08-03.5 to revision AH-08-03.6. Reasons for this change are noted under “Manual Change Summary” on page 61 of this manual. AH-08-03.6...

  • Page 3: Table Of Contents

    Ransburg Vector Solo Waterborne Applicators - Contents AIR HOSE LENGTH AND TYPE ....................48 CONTENTS PAGE SAFETY: SAFETY PRECAUTIONS ......................1 HAZARDS / SAFEGUARDS ......................2-4 ATEX/FM: EUROPEAN ATEX DIRECTIVE ....................5 EUROPEAN ATEX LABELS ...................... 6 FM CONFIGURATION DRAWING .................... 7-8...
  • Page 4 Ransburg Vector Solo Waterborne Applicators - Contents CONTENTS (Cont.) PAGE PARTS IDENTIFICATION: 45-58 VECTOR SOLO APPLICATOR PARTS BREAKDOWN ............45 VECTOR SOLO WATERBORNE APPLICATOR PARTS LIST ..........46-47 VECTOR SOLO RS90-WB MODEL IDENTIFICATION ............47 AIR HOSE LENGTH AND TYPE ....................48 TRIGGER SELECTION ......................

  • Page 5: Safety

    Safety Section in this manual and understand all of the technical and safety litera- the Ransburg safety literature therein iden- ture for your Ransburg products. This manual tified. contains information that is important for you to know and understand. This information relates to †...

  • Page 6: Hazards / Safeguards

    Ransburg Vector Solo Waterborne Applicators - Safety HAZARD SAFEGUARDS AREA Tells what the hazard is. Tells how to avoid the hazard. Tells where hazards may occur. Spray Area Fire extinguishing equipment must be present in Fire Hazard the spray area and tested periodically.
  • Page 7 Ransburg Vector Solo Waterborne Applicators - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Toxic Substances Certain material may be harmful Follow the requirements of the Material Safety Data if inhaled, or if there is contact Sheet supplied by coating material manufacturer.
  • Page 8 Ransburg Vector Solo Waterborne Applicators - Safety AREA HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is. Tells how to avoid the hazard. may occur. Electrostatic Arcing Never operate the applicator without properly Spray Area grounding the following. A. Operators Operators must be grounded.

  • Page 9: Atex/Fm

    Ransburg Vector Solo Waterborne Applicators - Atex/FM EUROPEAN ATEX DIRECTIVE 94/9/EC, ANNEX II, 1.0.6 The following instructions apply to equipment 8. The certification of this equipment relies upon covered by certificate number Sira 08ATEX5060X: the following materials used in its construction: 1.

  • Page 10: European Atex Labels

    Special conditions for safe use: The Vector Solo 79965 Applicators shall only be used with asso- ciated Ransburg 79727-XX Air Hose Assembly. It is the end users responsibility to insure the air hose is properly grounded to true earth ground.

  • Page 11: Fm Configuration Drawing

    Ransburg Vector Solo Waterborne Applicators - Atex/FM VECTOR SOLO RS90-WB WATER BASED 79901 - ABCDE BASE OPTION DESIGNATIONS MODEL NO. (ORDERING INFORMATION ONLY) "D" DESIGNATIONS "C" DESIGNATIONS "E" DESIGNATIONS "A" DESIGNATIONS CONFIGURATION DWG. 79945 REV E AH-08-03.6...
  • Page 12 Ransburg Vector Solo Waterborne Applicators - Atex/FM VECTOR SOLO RS90-AS SOLVENT BASED 79900 - ABCDE BASE OPTION DESIGNATIONS MODEL NO. (ORDERING INFORMATION ONLY) OPTION "A" DESIGNATIONS AIR HOSE TYPE AND LENGTH 1 FOR STANDARD AIR HOSE ASSEMBLY, 10 METER (33')-PART NUMBER: 79727-10...

  • Page 13: Introduction

    Ransburg Vector Solo Waterborne Applicators - Introduction INTRODUCTION GENERAL DESCRIPTION The Vector Solo Waterborne is designed to be used with water-based materials only, and the instructions in this manual refer to the use of this The Vector Solo Waterborne is an air atom- applicator with water-based materials only.

  • Page 14: 79901 Vector Solo Waterborne Specifications

    Ransburg Vector Solo Waterborne Applicators - Introduction 79901 VECTOR SOLO WATERBORNE SPECIFICATIONS Environmental/Physical Mechanical Fluid Flow Applicator Length: 292mm (11.5-inches) Capacity: 1000 ml/minute** Weight: 941 grams (33.2 oz.) Wetted Parts: Stainless, polyethylene, nylon, acetal polymer Hose 79727-XX Lengths (Std): 10m, 15m, 20m, and 30m...

  • Page 15: Vector Solo Waterborne Electrostatic Spray Applicator

    Ransburg Vector Solo Waterborne Applicators - Introduction Figure 1: Vector Solo Waterborne Electrostatic Spray Applicator 4 5 1 2...

  • Page 16: Vector Solo Typical Waterborne Installation

    Ransburg Vector Solo Waterborne Applicators - Introduction Figure 2: Vector Solo Typical Waterborne Installation VECTOR SOLO TYPICAL WATERBORNE INSTALLATION Description Description Vector Solo Waterborne Fluid Regulator Ball Valve Air Hose (79727-XX) Air Regulator W/Pressure Gauge Air Hose Ground Wire Air / Water Separator...

  • Page 17: Installation

    Ransburg Vector Solo Waterborne Applicators - Installation INSTALLATION • Isolation stands MUST be at least 45.7 cm W A R N I N G (18 inches) from grounded booth walls, chain link fences, or other grounded objects. † Typical installations to spray non-flamma- ble conductive materials (waterborne mate- •...

  • Page 18: Waterborne Hose Fitting Installation

    W A R N I N G Fluid Hose Recommendation † Special care must be taken when re- Ransburg recommends using either a 3/16" ID moving the sheathing from the fluid hose. (79524) or an 1/4" ID (79525) Fluid Hose As- Make sure all tools are very sharp and only sembly.

  • Page 19: 79901 Vector Solo Waterborne Installation

    † The user MUST read and be familiar lation Instructions.) with the "Safety" section of this manual. 2. Ransburg recommends that a fluid filter be † This hand held device is intended to be installed at the output of the fluid supply (pressure used by trained personnel ONLY.
  • Page 20 Ransburg Vector Solo Waterborne Applicators - Installation Interlocks Required Interlock the solvent supply with the main supply air to the applicator. If solvents with a flashpoint below the normal ambient temperature of the spray booth are used, the interlock must be installed.
  • Page 21 Ransburg Vector Solo Waterborne Applicators - Installation 1 0 0 % V O L T A G E 6 0 % V O L T A G E Figure 7: Waterborne Hose Assembly WATERBORNE HOSE Figure 5: Air Hose Connection ASSEMBLY - PARTS LIST 6.
  • Page 22 Ransburg Vector Solo Waterborne Applicators - Installation c. Tighten the thin jam nut [4] onto the bulkhead 8. Trigger the applicator with fluid off. Look for air connector [2]. Tighten the Nylo-Seal nut [5] leaks in any connections. onto the bulkhead connector [2].
  • Page 23 Ransburg Vector Solo Waterborne Applicators - Installation NOTES AH-08-03.6...

  • Page 24: Operation

    Ransburg Vector Solo Waterborne Applicators - Operation OPERATION APPLICATOR OPERATION 1. Ensure the On/Off switch is in the desired po- sition for voltage. 1 - Fluid Supply VOLTAGE ON VOLTAGE OFF 2 - Flow Regulator Figure 11: Voltage On/Off Position Figure 13: Fluid Supply Pressure Adjustment 4.

  • Page 25: Flushing / Color Change Procedure

    Ransburg Vector Solo Applicators - Operation 8. The applicator is shipped standard with a plug Table I - Pressure at Regulator in the atomization air port. If lower atomization air pressures are desired, a compensation valve is included with each applicator and can be used...
  • Page 26 Ransburg Vector Solo Waterborne Applicators - Operation 2. Turn off supply air. NOTES 1 - Main Air Supply 2 - Closed Ball Valve Figure 18: Applicator Supply Air - Off W A R N I N G † Supply air to the applicator must be in- terlocked with the solvent supply.

  • Page 27: Fluid Nozzle / Air Cap

    Ransburg Vector Solo Waterborne Applicators - Operation FLUID NOZZLE / AIR CAP The fluid nozzle and air cap must be selected according to the application. The following charts show the nozzles and air caps available for the Vector Solo. FLUID NOZZLE...

  • Page 28: Maintenance

    NEVER be used cator to be cleaned and the material that needs against the body. It can blind, deafen, and to be removed. Ransburg recommends that all may even penetrate the skin. If used for exterior cleaning be done with non-polar solvents...

  • Page 29: Routine Schedule

    Ransburg Vector Solo Waterborne Applicators - Maintenance ROUTINE SCHEDULE Daily (or at start of each shift) • Verify that ALL solvent safety containers are grounded! Follow these maintenance steps to extend the life of the applicator and ensure efficient operation: •...

  • Page 30: Applicator Repair

    Ransburg Vector Solo Waterborne Applicators - Maintenance APPLICATOR REPAIR 4. Using the meter set to kV, measure the output voltage of the applicator. Voltage output reading is between 67 and 75kV. C A U T I O N † DO NOT allow the fluid lines to stand...

  • Page 31: Air Cap

    Ransburg Vector Solo Waterborne Applicators - Maintenance AIR CAP 1. Remove applicator from the worksite after following the "Flush Procedure". Removal W A R N I N G 1. While holding the barrel with one hand, loosen the retaining nut using the other hand.

  • Page 32: Fluid Nozzle

    Ransburg Vector Solo Waterborne Applicators - Maintenance FLUID NOZZLE NOTE (Refer to Figure 19) † To keep the needle/electrode from unscrewing from the needle shaft, the applicator's trigger should be actuated to Removal pull the needle/electrode away from the 1. Remove the air cap from the applicator (refer to fluid nozzle.

  • Page 33: Needle / Electrode

    Ransburg Vector Solo Waterborne Applicators - Maintenance Reinstall NEEDLE / ELECTRODE 1. Check the electrode tightness on the needle shaft. If it is loose, tighten it (refer to "Needle/ Removal Electrode" in the "Maintenance" section). 1. Remove the air cap and fluid nozzle from the applicator assembly.

  • Page 34: Needle / Electrode Resistance Testing

    Ransburg Vector Solo Waterborne Applicators - Maintenance NEEDLE / ELECTRODE BARREL REMOVAL RESISTANCE TESTING 1. Remove air cap and fluid nozzle. The electrical resistance of the needle/electrode 2. Remove two (2) screws with a 3mm Allen wrench should be tested periodically (typically on a weekly that hold the rear cover.
  • Page 35 Ransburg Vector Solo Waterborne Applicators - Maintenance 4. Remove the trigger and fluid hose. 6. Remove three (3) 5mm screws using a 4mm Allen wrench. Remove the hook. Figure 31: Fluid Hose/Trigger Removal Figure 33: Barrel Screw Removal 5. Remove the two (2) jam nuts using the 79793- 00 Removal Tool while holding the needle shaft with the 79854-00 Special Wrench.
  • Page 36 Ransburg Vector Solo Applicators - Maintenance Remove Cascade Reinstalling Barrel 1. Pull the cascade out of the barrel. 1. Replace the hook. Install the barrel against the handle and hand tighten two (2) long 5mm screws, in an alternating sequence with the 4mm Allen wrench.
  • Page 37 Ransburg Vector Solo Waterborne Applicators - Maintenance 3. Tighten second jam nut with raised center 5. Install trigger and fluid line. facing out, while holding the needle shaft. Figure 39: Second Jam Nut Replacement 4. Install the fluid adjustment assembly along with the air and fluid return springs.

  • Page 38: Needle Shaft Removal / Replacement

    Ransburg Vector Solo Waterborne Applicators - Maintenance NEEDLE SHAFT 4. Attach a jam nut to the assembly and pull straight out of the barrel. REMOVAL / REPLACEMENT 1. Remove barrel from the handle using previous steps. 2. Remove cascade. Figure 45: Needle Shaft Removal Clean cavity with non-metallic brush and non-polar solvent.

  • Page 39: Power Module Removal

    Ransburg Vector Solo Waterborne Applicators - Maintenance 5. With your finger, wipe the excess grease from both ends of the packing tube. Using the excess grease, apply a thin film to the outer surface of the packing tube and to the external o-ring on the cartridge seal.

  • Page 40: Handle Disassembly

    Ransburg Vector Solo Waterborne Applicators - Maintenance 2. Remove three (3) bolts using a 3mm Allen Handle Disassembly wrench. 1. Remove barrel. 2. Remove power module. 3. Push air valve out. Figure 50: Power Module Removal 1 - Push Out From Here 3.
  • Page 41 Ransburg Vector Solo Waterborne Applicators - Maintenance 5. Using a dowel rod, push out the air valve NOTE cartridge. † If you remove the air valve seal, it is highly recommended that it is replaced. Handle Rebuild 1. Install the front air valve seal using the 1 - 6mm (1/4") Dowel...

  • Page 42: Power Module - Fluid Fitting Removal

    Ransburg Vector Solo Waterborne Applicators - Maintenance 3. Install the air valve cartridge. Align the cartridge 6. Reinstall barrel. with tab at 12 o'clock posiition. 7. Install power module. Power Module - Fluid Fitting Removal 1. Remove power module from handle.
  • Page 43 Ransburg Vector Solo Waterborne Applicators - Maintenance 2. Install the fluid fitting. 3. Remove the 1/4 module from the 3/4 module. Pull the fluid fitting out. Figure 65: Fluid Fitting Replacement 3. Install the 1/4 module into the 3/4 module and tighten the two (2) screws.

  • Page 44: Test And Maintenance Kit Usage (79870-00)

    Ransburg Vector Solo Waterborne Applicators - Maintenance TEST AND 3. Connect the other end of the air hose to the regulated air supply. MAINTENANCE KIT 4. Turn on main air. Trigger the applicator with kV USAGE (79870-00) switch on high (down position). Read the pressure at the 100 psi pressure gauge.
  • Page 45 Ransburg Vector Solo Waterborne Applicators - Maintenance The procedure to test the 79835 Power Module 3. Connect the left-hand fitting of the 79727 Air Assembly is as follows: Hose to the male inlet of the Test and Maintenance Kit. 1. Remove the 79835 Power Module Assembly from the handle.
  • Page 46 Ransburg Vector Solo Waterborne Applicators - Maintenance 7. Connect the 79727 Air Hose to main air. 3. Push the stem of the fitting all the way into the into the air hose. 8. Turn on main air and set the pressure so the pressure gauge [2] in the 79870 Test and Main- tenance Kit reads 25 psi (1.7 bar).
  • Page 47 Ransburg Vector Solo Waterborne Applicators - Maintenance NOTES 3. With the 79330 fitting, hold the hose in one hand and press a 6mm or 1/4" t-handle allen wrench into the hex in the part while turning clockwise. Tighten till cap is approximately .8 mm (1/32") from the swivel nut.

  • Page 48: Troubleshooting Guide

    Ransburg Vector Solo Waterborne Applicators - Maintenance TROUBLESHOOTING GUIDE General Problem Possible Cause Solution ELECTRICAL Ensure the On/Off lever is in the On No kV On-Off lever in wrong position position. Ensure 40 psig (2.75 bar) at the applicator Low pressure handle with applicator triggered.

  • Page 49: Parts Identification

    Ransburg Vector Solo Waterborne Applicators - Parts Identification PARTS IDENTIFICATION Figure 82: Vector Solo Applicator Parts Breakdown AH-08-03.6...

  • Page 50: Vector Solo Waterborne Applicator Parts List

    Ransburg Vector Solo Waterborne Applicators - Parts Identification VECTOR SOLO WATERBORNE APPLICATOR - PARTS LIST (Figure 82) Item # Description Part # Table D - D2 Nozzle, Fluid 80119-00 Assembly, Barrel, Vector Solo 79600-00 Cascade Assembly 79832-00 Gasket, Barrel 79869-00...

  • Page 51: Vector Solo Rs90-Wb Model Identification

    Ransburg Vector Solo Waterborne Applicators - Parts Identification VECTOR SOLO WATERBORNE APPLICATOR - PARTS LIST (Cont.) (Figure 82) Item # Part # Description 79814-00 SHCS, M4 X 20mm 79836-00 Gasket, Exhaust 79805-00 Screw 79843-00 Assembly, Exhaust Housing 79861-00 Hose, Exhaust...

  • Page 52: Air Hose Length And Type

    Ransburg Vector Solo Waterborne Applicators - Parts Identification TABLE A - AIR HOSE LENGTH AND AIR HOSE TYPE "A" "A" Air H ose/ Description Dash # Description Stem 10m (33-ft.) Standard Air Hose 79727-10 / --------- 15m (49-ft.) Standard Air Hose 79727-15 / --------- 20m (66-ft.)

  • Page 53: 79853-00 Needle Shaft / Parts List

    Ransburg Vector Solo Waterborne Applicators - Parts Identification SECTION A-A Figure 83: 79853-00 Needle Shaft 2k With Adjustable Packings 79853-00 NEEDLE SHAFT - PARTS LIST (Figure 83) Item # Part # Description 70430-01 Electrode, High Wear 74653-00 Adapter, Male Chevron 14323-00 Seal, 3/8"...
  • Page 54 Ransburg Vector Solo Waterborne Applicators - Parts Identification Figure 84: 79853-01 Needle Shaft With Non-Adjustable Packings, 1K 79853-01 NEEDLE SHAFT , NON-ADJUSTABLE PACKINGS, FOR 1K ONLY- PARTS LIST (Figure 84) Description Item # Part # 70430-01 Electrode, High Wear 78626-00...

  • Page 55: Power Module Replaceable Parts / Parts List

    Ransburg Vector Solo Waterborne Applicators - Parts Identification Figure 85: Power Module Replaceable Parts POWER MODULE REPLACEABLE PARTS - PARTS LIST (Figure 85) Item # Part # Description 79755-00 Fluid Inlet 79746-00 Grounding Clip 79814-00 SHCS, 4mm X 20mm Lg.

  • Page 56: Accessories / Parts List

    Ransburg Vector Solo Waterborne Applicators - Parts Identification ACCESSORIES Figure 86: 79524-XX Fluid Hose - Optional 79524-XX FLUID HOSE - PARTS LIST (OPTIONAL) (Figure 86) Part # Description Item # 7787-03 Fitting, Pipe, Swivel 59915-02 Tape, Pipe, PTFE 6241-06 Male Connector 72307-XX Tubing, Conductive, 3/16"...
  • Page 57 Ransburg Vector Solo Waterborne Applicators - Parts Identification Figure 87: 79525-XX Fluid Hose - Optional 79525-XX FLUID HOSE - PARTS LIST (OPTIONAL) (Figure 87) Item # Part # Description 7787-03 Fitting, Pipe, Swivel 59915-02 Tape, Pipe, PTFE 6241-06 Male Connector 74179-XX Tubing, Conductive, 1/4"...
  • Page 58 Ransburg Vector Solo Waterborne Applicators - Parts Identification AIR HOSE ASSEMBLIES Part # Description 79727-10 Standard Air Hose Assembly, 10 meter (33 foot) 79727-11 QD Air Hose Assembly, 10 meter (33 foot) 79727-11-SS QD Air Hose Assembly with Stem, 10 meter (33 foot)
  • Page 59 Ransburg Vector Solo Waterborne Applicators - Parts Identification AIR CAP TEST KIT - (OPTIONAL) (Figure 89) Part # Description 74035-27 Air Cap Test Kit, 65V 74035-28 Air Cap Test Kit, 98V Figure 89: Air Cap Test Kit - Optional ROUND SPRAY - (OPTIONAL)
  • Page 60 Ransburg Vector Solo Waterborne Applicators - Parts Identification NOTES The 79658-00 Gasket Kit is available for the Vector Solo. This kit includes all of the gaskets required for an applicator rebuild. 79658-00 GASKET KIT - PARTS LIST Part # Description...

  • Page 61: Parts Comparison / Trans-Tech. Atomization Parts List

    Ransburg Vector Solo Waterborne Applicators - Parts Identification PARTS COMPARISON 79374-122 Trans-Tech. Air Spray Air Cap 79374-65 Standard Air Spray Air Cap Standard Air Spray Nozzles have a number between 44 and 148; Trans-Tech. Air Spray Nozzles have a number between 244 and 348.

  • Page 62: Vector Solo Waterborne Recommended Spare Parts

    Ransburg Vector Solo Waterborne Applicators - Parts Identification VECTOR WATERBORNE SOLO RECOMMENDED SPARE PARTS (Quantities Per Applicator) Part # Description 80101-44 Nozzle, Fluid, 1.4mm 80119-00 Assembly, Barrel, Vector Solo 79600-00 Cascade Assembly 79832-00 Gasket, Barrel 79374-65 Cap, Air, 65R 79724-00...
  • Page 63 Ransburg Vector Solo Waterborne Applicators - Parts Identification NOTES AH-08-03.6...

  • Page 64: Warranty Policies

    EXCLUSIONS: parts (any part number ending in “R”) for which the warranty period is ninety (90) days. If, in Ransburg’s opinion the warranty item in question, or other items damaged by this part EQUIPMENT: When purchased as a complete was improperly installed, operated or maintained, unit, (i.e., guns, power supplies, control units, etc.),...
  • Page 65 Ransburg MANUAL CHANGE SUMMARY This manual was published to supersede Service Manual AH-08-03.5 Vector Solo Applicators to make the following changes: 1. Updated manual due to nozzle thread change, addition of Air Stream one-way Valves and clarification of special conditions for safe use.
  • Page 66 Telephone (toll free): 800-233-3366 Fax: 419-470-2233 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts. Form No. AH-08-03.6 © 2013 Ransburg. All rights reserved. Litho in U.S.A. Models and specifications subject to change without notice. 1/13...

This manual is also suitable for:

79901

Table of Contents