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ZNSHINE PV MODULES INSTALLATION MANUAL
ZNSHINE PV-TECH CO.,LTD.
No.1, South Zhenxing Road, Zhixi Town Industry Concentration
Zone, Jintan Zone, Changzhou, Jiangsu Province,China.
Tel：+86 519 6822 0233
E-mail：info@znshinesolar.com
Double glass & Bifacial double glass Modules
Document No.：QES/ZX-RD-III032A
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Related Manuals for Znshine Solar ZXM6-LD60-280/M
Summary of Contents for Znshine Solar ZXM6-LD60-280/M
- Page 1 ZNSHINE PV MODULES INSTALLATION MANUAL Double glass & Bifacial double glass Modules ZNSHINE PV-TECH CO.,LTD. No.1, South Zhenxing Road, Zhixi Town Industry Concentration Zone, Jintan Zone, Changzhou, Jiangsu Province,China. Tel：+86 519 6822 0233 E-mail：info@znshinesolar.com Document No.：QES/ZX-RD-III032A...
- Page 2 DOCUMENT COUNTERSIGN Product Technology Quality Department Marketing Center DEPARTMENT Department COUNTERSIGNER QES/ZX-RD-032A DOCUMENT NO. COMPILER EDITION REVIEWER 2020.10.13 EFFECTIVE DATE APPROVER Document No.：QES/ZX-RD-III032A...
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Page 3: Table Of Contents
DOUBLE GLASS & BIFACIAL DOUBLE GLASS INSTALLATION MANUAL 1、INTRODUCTION FOR USER MANUAL ....................... - 1 - 1.1、DISCLAIMER ................................. - 1 - 1.2、LIMITATION OF LIABILITY ............................ - 1 - 2、SAFETY PRECAUTIONS ............................. - 1 - 2.1、WARNING ................................- 1 - 2.2、GENERAL SAFETY ..............................- 1 - 2.3、HANDLING SAFETY .............................. -
Page 4: 1、Introduction For User Manual
2、Failure of the customer to follow the requirements outlined in this Manual during the installation of the module will result in the invalidity of product's limited warranty. 3、ZNSHINE SOLAR is not responsible for any infringement of third party patents or any other rights arising from the use of solar PV modules. -
Page 5: Handling Safety
www.znshinesolar.com （4）Protective clothing (non-slip gloves, clothes, etc.) must be worn during installation to prevent direct contact with 30V DC or greater, and to protect hands from sharp edges. （5）Prior to installation, remove all metallic jewelry to prevent accidental exposure to live circuits. （6）When installing modules in light rain, morning dew, take appropriate measures to prevent water ingress into the connectors, f. -
Page 6: 3、Unload/Transprotation/Storage
（2）The modules should be stored in the original ZNSHINE SOLAR package before installation. Protect the package from damage. Unpack the modules as per the recommended unpacking procedures. The whole process of unpacking, transport and storing should be handled with care. -
Page 7: Makers On Outer Packaging
www.znshinesolar.com 3.1、MAKERS ON OUTER PACKAGING 3.1.1 Need both hands to handle it carefully. 3.1.2 Uninstalled modules must be kept dry, not expose to rain or moisture. 3.1.3 Modules in carton are fragile, which must be 3.1.4 The packaging must be transported upright. handled with care. -
Page 8: Unloading Warnning
www.znshinesolar.com 3.2、UNLOADING WARNNING 3.2.1 Use a suitable lifting fixture to handle, no more 3.2.2 Use a forklift to remove the module pallets from than 2 pallets of modules. Before lifting, check whether the truck. the tray and the carton are damaged and whether the hoisting ropes are strong and firm. -
Page 9: Secondary Transport And Warning
www.znshinesolar.com 3.3、SECONDARY TRANSPORT AND WARNING 3.3.1 Do not remove the original packages if the 3.3.2 Packaged products can be transported by land, modules require long-distance transport or long-term sea or air. During transportation, make sure that the storage. package is fixed securely to the shipping platform without movement. -
Page 10: Storage
4、The module must be installed as soon as possible in the project site and must not be exposed to rain or damp. ZNSHINE SOLAR shall not be responsible for any damage or collapse of the modules caused by moisture in the packaging. -
Page 11: 5、Installation
5、INSTALLATION 5.1、INSTALLATION SAFETY （1）Znshine Solar Modules can be mounted in landscape or portrait orientation, the impact of dirt shading the solar cells can be minimized by orienting the product in landscape. （2）Always wear dry insulation protection equipment: insulated tools, head gear, insulated gloves, safety belt and safety shoes (with rubber soles). -
Page 12: Environment Conditions And Site Selection
According to IEC 61701, salt mist corrosion testing of photovoltaic (PV), ZNSHINE SOLAR PV modules can be installed in corrosive salt areas within proximity of the ocean or sulfurous areas. The module must not be soaked in the water or in the environment (i.e., fountain, spindrift, etc.) where the module would touch water (pure... -
Page 13: Tilt Angle Of Installation
Dust building up on the surface of the modules can impair module performance. ZNSHINE SOLAR recommends installing the modules with a tilt angle of at least 10°, making it easier for dust to be washed off by rain. Any faults caused by and/or attributable to tilt angle less than 10 degrees are not covered by manufacturer's warranty. -
Page 14: Installation Requirements For Bifacial Cells Module
If a different installation method is desired, please contact ZNSHINE SOLAR customer service or technical support team for consultation. Improperly mounted modules maybe damaged. If alternative mounting method is used that has not been approved by ZNSHINE SOLAR, the modules will not continue to carry a valid warranty. - Page 15 PV system design, mechanical load calculation, install, maintenance and safety, ZNSHINE SOLAR will not supply the related material for system installation. Tools: screwdriver, wrench, stainless steel screw/bolt, clamp, nut and spring washer, plain washer.
- Page 16 4 installation holes of 7*10 mm are used for Single-axis tracking system installation, as shown in Figure 5-4. To maximize mounting longevity, ZNSHINE SOLAR strongly recommends the use of corrosion proof (stainless steel) attachment hardware.
- Page 17 *NOTE: The above-described distance is from the middle of the bolts to the middle of the bolts. This installation may cause the cell covered, so ZNSHINE SOLAR does not recommend this installation for Framed bifacial double-glass. The load is an empirical value of a standard module based on a standard installation mode, and the specific information shall be consulted by ZNSHINE SOLAR.
- Page 18 60/66/72/120/132/144 pcs double-glass +1600Pa /-1600Pa 60/66/72/120/132/144 pcs bifacial double-glass *NOTE: The load is an empirical value of a standard module based on a standard installation mode, and the specific information shall be consulted by ZNSHINE SOLAR. Document No.：QES/ZX-RD-III032A - 15...
- Page 19 D. Mounting with Clamps applied for framed Double-glass and Bifacial double-glass ZNSHINE SOLAR has tested its modules with a number of clamps from different manufacturers, with a mounting bolt of at least M8. The length of clamp ≥80mm, thickness ≥3mm. If the customer needs a different size of clamps, it should be fully evaluated and approved by ZNSHINE SOLAR.
- Page 20 3. Need two support rails below the PV module to make sure the Mechanical load. 4. The load is an empirical value of a standard module based on a standard installation mode, and the specific information shall be consulted by ZNSHINE SOLAR. 60/66/72/120/132/144pcs +1600Pa/-1600Pa bifacial double-glass A=1/4L±50mm；C=10±2mm；L=Module length...
- Page 21 E. Mounting with Clamps apply to Frameless Double-glass and Frameless Bifacial double-glass ZNSHINE SOLAR has tested its modules with a number of clamps from different manufacturers and recommends the use of clamps which have an EPDM or similar insulating washer, with a mounting bolt of at least Use at minimum 4 clamps to attach modules o the mounting rails.
- Page 22 Need two or more support rails below the PV module to ensure the mechanical load. The load is an empirical value of a standard module based on a standard installation mode, and the specific information shall be consulted by ZNSHINE SOLAR. Document No.：QES/ZX-RD-III032A...
- Page 23 Other mounting configurations can be used. However, failure to comply with the above recommendations will result in a lowering of the load handling capabilities below the empirical value, and product failure as a result of an overload situation will not be covered by the ZNSHINE SOLAR warranty. Document No.：QES/ZX-RD-III032A...
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Page 24: Electrical Installation
www.znshinesolar.com 5.5.2 ELECTRICAL INSTALLATION The modules use the PV-JX1203、PV-JX1203B、PV-JX1203X (X=C or D)、PV-HT021、PV-HT021-2 type junction boxes. These boxes, on the back side of the module, is weatherproof and is designed to be used with standard wiring or conduit connections. Wiring methods should be in accordance with the NEC (National Electrical Code). - Page 25 Each ZNSHINE SOLAR PV module has two PV cables which can withstand 85℃ temperature and they are sunlight resistant(UV). The cross-sectional area of the cable is 4mm² or 12AWG, and the external diameter is 5mm～7mm.
- Page 26 The number of modules in series and in parallel shall be designed reasonably according to the system configuration. To clear or trim excess cables and ZNSHINE SOLAR recommends that all cables be placed in proper pipework and away from standing water.
- Page 27 ZNSHINE SOLAR recommends using lightning protection devices which are complied with local laws and electrical regulations. All the above instructions must be followed to meet ZNSHINE SOLAR warranty conditions. 3、Bypass secondary If PV module part by shadow block, which can lead to reverse voltage related to solar cells, PV modules in other unaffected battery string or other PV modules in the system and current will force through keep out part of the power loss and heat affected cell.
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Page 28: 6、Module Maintenance
www.znshinesolar.com 6、MODULE MAINTENANCE In order to ensure the long-term using of the installed PV system and maximize the Power output performance of the modules, the installed PV modules need to be inspected and maintained regularly. The inspection and maintenance of modules in the PV array shall be carried out by personnel who have received professional PV system maintenance training and obtained relevant qualifications and authorization. -
Page 29: Cleaning
www.znshinesolar.com 6.3、CLEANING Dust accumulation on the glass surface of the module will reduce its power output and may cause hot spots. So the surface of PV modules should be kept clean. Maintenance work should be performed at least once six months or frequently. -
Page 30: Module Inspection After Cleaning
www.znshinesolar.com 6.3.1 MODULE INSPECTION AFTER CLEANING （1）Ensure that the module under visual inspection is clean, bright and free of stains; （2）Spot check to verify whether there is soot deposit on the module surface; （3）Check to whether there are visible scratches on the surface of the module or not; （4）Check whether there is no man-made cracks on the module surface or not;... -
Page 31: 7、Specification For Solar Module Barcode
www.znshinesolar.com 7、SPECIFICATION FOR SOLAR MODULE BARCODE Example: PMC placed the order for the second time in one day, the 3rd workshop produced a batch of 5BB mono with coating PV modules. And the 3rd workshop started production on January 8, 2020, the barcode should be ZX7523351920xxxx. -
Page 32: 8、Technical Data
Dimension Fuse Pmax <kg> Series <mm> voltage class <A> <mm> Rating <W> <V> <V> <V> <A> <A> ZXM6-LD60-280/M 31.5 8.89 38.8 9.37 1658*992*30 21.5 Si Mono 156.75*156.75 1500 Class A ZXM6-LD60-285/M 31.7 9.00 39.0 9.47 1658*992*30 21.5 Si Mono 156.75*156.75... - Page 33 www.znshinesolar.com Open Max. Maximum Operating Short Operating Circuit Overall Series Power voltage Circuit Weight Module Cell Size System Application Module Type current Imp Voltage Dimension Fuse Pmax Current <kg> Series <mm> voltage class <A> <mm> Rating <W> <V> Isc <A> <V>...
- Page 34 www.znshinesolar.com 9、Modify record Version Revision Date Revisioner Remarks (modifications, chapters, etc.) 2020.10.13 王三槐 Full text of Installation Manual Document No.：QES/ZX-RD-III032A - 31...