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Bryant GAS-FIRED INDUCED-COMBUSTION FURNACES 373LAV Service And Maintenance Procedures Manual

Gas-fired induced-combustion furnaces series g
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NOTE: Read the entire instruction manual before performing any
service or maintenance.
This symbol
indicates a change since the last issue.
These procedures are for size 44,000 through 154,000 Btuh input
units.
Index
SAFETY CONSIDERATIONS..................................................1-2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE ...........................................................................2
CARE AND MAINTENANCE................................................2-13
Air Filter Arrangement..........................................................2-3
Blower Motor and Wheel......................................................3-4
Cleaning Heat Exchanger......................................................5-6
Electrical Controls and Wiring .............................................6-7
Troubleshooting ...................................................................7-13
Unit Wiring Diagram................................................................9
Service Label ..........................................................................10
Troubleshooting Guide ......................................................12-13
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1999/ANSI Z223.1-1999 NFPA 90B. In Canada, refer to the
CAN/CGA-B149.1- and .2-M95 National Standard of Canada,
Natural Gas and Propane Installation Codes (NSCNGPIC). Wear
safety glasses and work gloves. Have fire extinguisher available
during start-up and adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
service and
maintenance procedures
GAS-FIRED
INDUCED-COMBUSTION FURNACES
Page
.
—1—
Cancels: SP04-59
Fig. 1—Model 373LAV Horizontal
ama
CERTIFIED
A94085
Fig. 3—Model 383KAV
Upflow
373LAV
383KAV
Series G
SP04-62
10-00
A94087
A94086
Fig. 2—Model 373LAV
Downflow
REGISTERED
QUALITY SYSTEM

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Summary of Contents for Bryant GAS-FIRED INDUCED-COMBUSTION FURNACES 373LAV

  • Page 1 Recognize safety information. This is the safety-alert symbol When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, CAUTION, and NOTE.
  • Page 2: Electrostatic Discharge (Esd) Precautions Procedure

    CONTROL PRIOR TO DISCHARGING YOUR BODY’S ELECTROSTATIC CHARGE TO GROUND. 2. Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control. Tools held in a person’s hand during grounding will be satisfactorily discharged.
  • Page 3 Replace blower access door. h. Restore electrical power to furnace. 2. Upflow Each furnace requires 1 or 2 filters which are installed in the blower compartment. (See Fig. 6.) To remove filters for cleaning or replacement, proceed as follows: a.
  • Page 4 DO NOT substitute any other type of RTV sealant. G.E. 162 (P771-9003) is available through RCD in 3-oz. tubes. 15. Reinstall vent connector to furnace flue collar. After fully 16. Turn on electrical supply. Manually close blower access —4—...
  • Page 5 NOTE: If thermostat terminals are jumpered before blower ac- cess door switch is closed, blower will run for 90 sec before beginning a heating or cooling cycle. 17. If furnace is operating properly, REMOVE TAPE TO RELEASE BLOWER ACCESS DOOR SWITCH, replace blower access door.
  • Page 6 The control in this furnace is equipped with an LED status light to aid in installation, servicing, and troubleshooting. It can be viewed through the sight glass or window on blower access door.
  • Page 7 This procedure is also referred to as "Com- ponent Test." 3. Operate furnace through 1 heat cycle to test for proper operation and check LED status. 4. If furnace is operating properly and LED indicates proper operation, replace control access door.
  • Page 8 COOL HEAT 115-VAC (L1) POWER SUPPLY 115-VAC (L2) NEUTRAL CONNECTION HOT SURFACE INDUCER MOTOR IGNITOR CONNECTOR CONNECTOR Fig. 11—Furnace Control 24-V THERMOSTAT TERMINALS HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR 24-V TRANSFORMER SEC-2 SPARE-1...
  • Page 9 JUNCTION optimum speed selection. UNMARKED TERMINAL 4. Use only copper wire between the disconnect switch and the furnace junction box (JB). 5. This wire must be connected to furnace sheetmetal for control to detect flame. PCB TERMINAL 6. Replace only with a 3 amp fuse.
  • Page 10: Status Codes

    - Proper flame sense microamps (.5 microamps D.C. minimum). - Gas valve turned off. - Manual shut-off valve. - Low inlet gas pressure. - Green wire MUST be connected to furnace sheet metal. - Inadequate flame carryover or rough ignition.
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  • Page 16: Service Training

    Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training © 2000 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 SERVICE TRAINING • Maintenance • Operating Sequence [ ] Classroom Service Training —16—...

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