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LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. Contact with the toxic dust from the removal of
such paint must therefore be avoided. The following action must be taken before using the sander on a
surface that you suspect may contain lead paint.
1.
User must determine potential hazard relating to age of paint to be removed (modern paints do
not have lead content).
DANGER! Keep all persons and pets away from the work area. The following are particularly
2.
vulnerable to the effects of lead paint dust: Pregnant women, babies and children.
3.
We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP16EN)
b) PE Coated Hooded Coverall (Our ref SSP266).
4.
Take adequate measures to contain the paint dust, flakes and scrapings.
5.
Continue to wear safety equipment (3) and thoroughly clean all areas when task is complete.
Seal paint waste in bags or containers for disposal according to local regulations.
6.
Risk of Hand Arm Vibration Injury
Air Operated Sanders, models SA800.V2 & SA801.V2, when operated in accordance with these instructions
and tested in accordance with EN 28662-2: 1994 results in the following vibration emission declared in
accordance with BS EN12096: 1996.
Measured vibration emission value: . . . . . . . . . . .1.9m/s
Uncertainty: . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.76m/s
These values are suitable for comparison with emission levels of other tools that have been subject to
the same test. This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
This item represents a low Hand Arm Vibration risk to users. The calculated minimum usage period exceeds 8
hours. We recommend appropriate safety equipment is utilised and regular breaks for the operator are
employed to reduce any residual risk of fatigue or repetitive strain injury.
2.
TECHNICAL SPECIFICATIONS
These sanders are suitable for use on car bodies, woodwork and general flat surfaces. The sanders
are intended for dry sanding only. DO NOT use with water.
Model: . . . . . . . . . . . . . SA800.V2. . . SA801.V2
Capacity Ø (mm) . . . . . . . . . . . 150. . . . . . . . 150
Thread (UNF) . . . . . . . . . . . . 5/16” . . . . . . 5/16”
Free Speed (rpm) . . . . . . . . 10000. . . . . . 10000
Operating Pressure (psi) . . . . . . 90 . . . . . . . . 90
Air Consumption (cfm). . . . . . . . 16 . . . . . . . . 16
3.
PREPARING SANDER FOR USE
3.1.
Air Supply: (Recommended hook-up is shown in fig. 1.)
3.1.1. Ensure the air valve (or throttle) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure and an air flow (cfm) according to the specification listed above.
3.1.3. p WARNING! Ensure the air supply is clean and does not exceed the pressure quoted while
operating the sander. Too high an air pressure and/or unclean air will shorten the sander life
due to excessive wear and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the compressor air tank daily. Water in the air line will damage the sander.
3.1.5. Clean air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4” I.D. and fittings must have the same bore.
3.1.7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear and make certain
that all connections are secure.
3.2.
Couplings: Vibration may cause failure if a quick fit coupling is connected directly to the air
tool. To overcome this, connect a leader hose to the tool. A quick fit coupling may then be
used to connect the leader hose to the air line recoil hose. See figs. 1 & 2.
c) Latex Gloves (Our ref SSP24).
2
2
Model: . . . . . . . . . . . . . SA800.V2. . . SA801.V2
Air Inlet (BSP). . . . . . . . . . . . . 1/4” . . . . . . . 1/4”
Vac. Connector Bore/OD (mm) . NA . . . . . . 28/32
Complete with Velcro Pad . . . . Yes. . . . . . . . Yes
Sound (dBA) . . . . . . . . . . . . . . . 80 . . . . . . . . 80
Vibration (m/s2) . . . . . . . . . . . . 1.9 . . . . . . . . 1.9
fig. 1
3.3.
Dust Collection
3.3.1. SA801 only
The dust outlet tube of the sander must be connected to a dust-free system in accordance with
COSHH and any other regulations that may apply to the work area. For information on dust-free
systems, contact your local Sealey dealer.
4. OPERATING INSTRUCTIONS
4.1.
Attach the appropriate sanding disc to the sanding pad.
4.2.
Connect the sander to the air supply and the dust free system (SA801). Press the control
valve (On/Off) lever and check that the unit is working correctly.
Note: The sander is designed for dry use only. DO NOT use with water or any other liquids.
5. MAINTENANCE
WARNING! Disconnect sander from the air supply before changing accessories, servicing or
p
performing maintenance. Replace or repair damaged parts. Use recommended parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
5.1.
If the air supply does not have an oiler then every 3-4 hours of operation place a few drops of
air tool oil (Sealey No. ATO/500 or ATO/1000) into the air inlet to prolong tool life.
5.2.
Clean the sander after use and change pads when required.
5.3.
Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type
of hose connectors. To remedy, check the air supply and follow the instructions in Section 3.
b) Grit or gum deposits in the tool may also reduce performance. If your model has an air
strainer (located in the area of the air inlet), remove the strainer and clean it.
Flush the tool out with gum solvent oil or an equal mixture of SAE 10 oil and kerosene.
Allow to dry before use.
c) If you continue to experience problems, contact your local Sealey service agent.
6. DECLARATION OF CONFORMITY
Declaration of Conformity
We, the sole importer into the UK, declare that the products listed here are in
conformity with the following standards and directives. The construction files for these
products are held by the manufacturer and may be inspected, by a national authority,
upon request to Jack Sealey Ltd.
Air Operated Sanders
Models:
SA800.V2 & SA801.V2
98/37/EC Machinery Directive
93/68/EEC Marking Directive
fig. 2
Signed by Mark Sweetman
27 October 2004
For Jack Sealey Ltd. Sole importer into the
UK of Sealey Power Tools.
SA800.V2 & SA801.V2 - 1 - 271004
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