ABB AP100 Series Instruction Manual

ABB AP100 Series Instruction Manual

Ph/redox (orp) cartridge sensors with water-wash option
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IT
Instruction Manual
Analyze
IM/AP100_1
pH/Redox (ORP) Cartridge Sensors
with Water-Wash Option
AP100 Series

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Summary of Contents for ABB AP100 Series

  • Page 1 Instruction Manual Analyze IM/AP100_1 pH/Redox (ORP) Cartridge Sensors with Water-Wash Option AP100 Series...
  • Page 2 Cert. No. Q 05907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
  • Page 3: Table Of Contents

    CONTENTS 1 INTRODUCTION ............. 2 3 CALIBRATION ..............9 1.1 Purpose ............... 2 1.2 Cartridges and Cartridge Systems ...... 2 4 MAINTENANCE ............10 4.1 General Cleaning ..........10 2 INSTALLATION ............... 4 4.2 Liquid Junction and Electrolyte Level ....10 2.1 Typical Installation ..........
  • Page 4: Introduction

    1.2 Cartridges and Cartridge Systems This instruction manual describes the installation and Fig. 1.1 shows schematic layouts for in-line and dip systems. maintenance of the AP100 Series Industrial pH and Redox Fig. 1.2 shows unit dimensions and identifies cartridge system (ORP) Electrode Cartridge Systems.
  • Page 5 …1 INTRODUCTION Ø 48 (1.875) 176 (7) 1" BSP or 1" NPT Dimension A Female Thread (Overall Length) 200 (7.875) See note " BSPT Female Thread 86 (3.375) See note Ø 48 (1.875) Ø 63 (2.5) 75 (3) Dimension A 102 (4) 7674 –...
  • Page 6: Installation

    2 INSTALLATION 2.1 Typical Installation A typical installation is shown in Fig. 2.1, with offset ported flowcell arrangements illustrated in Fig. 2.3. A recommended installation for samples which may have entrained air or are subject to intermittent flow is shown in Fig. 2.2. To ensure that the cartridge in NPT To prevent spillage...
  • Page 7: Water Supply For Water Wash Systems

    2 INSTALLATION… 2.2 Water Supply for Water Wash Systems – Note. For optimum performance of the Water Wash Fig. 2.4 and 2.5 function in flow systems, the sample pressure should be at least 2 bars lower than that of the water wash water Important Note.
  • Page 8: Preparing The Electrode Cartridge

    …2 INSTALLATION 2.3 Preparing the Electrode Cartridge – Fig. 2.6 2.4 Installing the Electrode Cartridge – Fig. 2.6 Important Note. Before preparing the electrode Caution cartridge, read through Section 2.4 to become familiar • Ensure an ‘O’ ring is fitted to seal each cable connector. with the appropriate installation procedure.
  • Page 9: Submersible Systems (Ph And Redox)

    2 INSTALLATION… Table 2.1 Series 4600 Connection Equivalents A – pH Electrode Cable Termionation 46 5 Red Measuring Electrode Blue Temperature Compensator B – Redox (ORP) Cable Termionation Red Electrode d) For cable detached versions Fit the cable connector plugs to the matching colour sockets –...
  • Page 10: Dip Systems (Ph And Redox)

    …2 INSTALLATION 2.4.3 Dip Systems (pH and Redox) – Fig. 2.10 a. Pull out the 'O' ring sealed end cap from the dip Electrode Cable to Transmitter tube (If water wash has been ordered, there will be a water wash tube connected to the connector insert Water Wash Feed Pipe in the cap.
  • Page 11: Cable Termination

    3 CALIBRATION …2 INSTALLATION 2.4.4 Cable Termination – Fig. 2.11 When the electrode system has been correctly connected and all electrical connections made to the associated pH Note. For AP102 Series Cable Attached, and transmitter, the system is ready for calibration by either AP104 Series Submersible cartridges, note the cable immersing the electrodes (using suitably sized beakers): colours and respective sleeves before proceeding.
  • Page 12: Maintenance

    4 MAINTENANCE 4.1 General Cleaning 4.2.2 Checking Electrolyte Level – Fig. 4.1 Periodically check the level of electrolyte (approximately every three months) as follows: Warning. Before removing any electrode from a flow line, ensure that any isolating valves have been a) Remove the electrode cartridge from the system.
  • Page 13: Spares

    5 SPARES Table 5.1 Spares List Table 5.2 Additional Spares for Water Wash Systems Only y f i i f - n i l – – " – t i f – " – r t r i f - n i l –...
  • Page 15 Service and Repair Centre. – Food & Beverage – Manufacturing United Kingdom – Metals and Minerals – Oil, Gas & Petrochemical ABB Limited – Pulp and Paper Tel: +44 (0)1453 826661 Fax: +44 (0)1453 829671 Drives and Motors United States of America •...
  • Page 16 ABB has Sales & Customer Support The Company’s policy is one of continuous product improvement and the right is reserved to modify the expertise in over 100 countries worldwide information contained herein without notice. www.abb.com Printed in UK (03.04) © ABB 2004 ABB Limited ABB Inc.

This manual is also suitable for:

Ap101Ap102Ap103Ap104

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