Bosch Rexroth IndraControl XFE01.1-SY-01 Operating Instructions Manual
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Summary of Contents for Bosch Rexroth IndraControl XFE01.1-SY-01
- Page 1 IndraControl XFE01.1-SY-01 Safety Extension Module Operating Instructions Edition 03 R911376654...
- Page 2 UL Edition 03 2019-05 References supplemented Copyright © Bosch Rexroth AG 2019 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability...
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Page 3: Table Of Contents
Spare parts and accessories..............8 Accessories.................... 8 Wear parts..................... Ambient conditions................8 Technical data..................11 Voltage supply..................11 Safety-related characteristic values............. Dimensions and weight................ 12 Standards.................... Standards used..................13 TÜV certificate..................CE marking................... 16 8.3.1 Declaration of conformity..............R911376654_Edition 03 Bosch Rexroth AG... - Page 4 12.2.2 LED display..................12.2.3 LED on XD1 plug.................. 35 Troubleshooting and debugging............35 13.1 General information................35 Maintenance..................Ordering information................15.1 Type code..................... 37 15.2 Accessories and spare parts..............38 15.3 Ordering data ..................38 Bosch Rexroth AG R911376654_Edition 03...
- Page 5 IndraControl XFE01.1-SY-01 Safety Ex- tension Module Table of Contents Page Disposal....................16.1 General information................38 16.2 Return....................38 16.3 Packaging..................... 38 Service and support................Index....................41 R911376654_Edition 03 Bosch Rexroth AG...
- Page 6 IndraControl XFE01.1-SY-01 Safety Ex- tension Module Bosch Rexroth AG R911376654_Edition 03...
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Page 7: About This Documentation
Program Test Maintain Dispose Activities Design Install Configure Remove faults Construct Simulate Create the NC program Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac- tivities of the target group R911376654_Edition 03 Bosch Rexroth AG... -
Page 8: Purpose
Creation and use of a safety application ● Basics of the data exchange between the safety ● application and the standard application of the IndraLogic XLC/IndraMotion MLC/IndraMotion MTX 14VRS Information on diagnostics and troubleshooting ● Programming under SafeLogic ● Bosch Rexroth AG R911376654_Edition 03... -
Page 9: Customer Feedback
Customer requests, comments or suggestions for improvement are of great importance to us. Please email your feedback on the documentations to Feedback.Documentation@boschrexroth.de. Directly insert comments in the electronic PDF document and send the PDF file to Bosch Rexroth. 2 Product identification and scope of delivery 2.1 Product identification The Safety extension module IndraControl XFE01.1-SY-01 is connected to the... -
Page 10: Product Identification
24 V power connector XA-CN01 ● Bus base module XA-BS11 for IndraControl extension modules ● Safety instructions ● 3 Using safety instructions 3.1 Structure of the safety instructions The safety instructions are structured as follows: Bosch Rexroth AG R911376654_Edition 03... -
Page 11: Explaining Signal Words And Safety Alert Symbol
In case of non-compliance with this safety instruction, death or serious injury will occur. WARNING In case of non-compliance with this safety instruction, death or serious injury can occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate injury can occur. R911376654_Edition 03 Bosch Rexroth AG... -
Page 12: Symbols Used
4 Intended use The Bosch Rexroth Safety extension module IndraControl XFE01.1-SY-01 is a safety component. It becomes only a safety-related control system (IndraMotion MLC SafeLogic) if used with a Rexroth IndraControl XMxx control. For... - Page 13 The operation is not permitted for the following systems according to the following standards and guidelines: Lifts (directive 2006/42/EC) ● ATEX (directive 2014/34/EU) ● Burner control systems (DIN EN 298) ● Safety systems for unfired pressure vessels (DIN EN 764-7:2002/AC:2006) ● R911376654_Edition 03 Bosch Rexroth AG...
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Page 14: Spare Parts And Accessories
Warning if internal ≥ 86 °C temperature is too high Switch off if internal ≥ 89 °C temperature is too high Overvoltage category Protection class III, DIN EN 61010-2-201 Tab. 6-1: Climatic ambient conditions and characteristics Bosch Rexroth AG R911376654_Edition 03... - Page 15 2.0 GHz - 2.7 GHz: 3 V/m Fast transients (burst) standard Affected interfaces 1 kV Test acc. to DIN EN 61000-4-4 Supply voltage 2 kV Fast transients (burst) Affected interfaces 2 kV Increased noise level Supply voltage 4 kV R911376654_Edition 03 Bosch Rexroth AG...
- Page 16 EN 61000-6-2 as well as increased noise level acc. to EN 61326-3-1 NOTICE In case of overheating, the Safety extension module IndraControl XFE01.1-SY-01 goes into a safe Provide sufficient ventilation and cooling to ensure that the ambient temperature of the control does not exceed 55°C. Bosch Rexroth AG R911376654_Edition 03...
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Page 17: Technical Data
The input voltage of the Safety extension module is 24 V DC (as per the requirements acc. to DIN EN 61131-2). The voltage is supplied from PELV power supply units with safe separation acc. to EN 50178 and EN 60950-1. R911376654_Edition 03 Bosch Rexroth AG... -
Page 18: Safety-Related Characteristic Values
7.3 Dimensions and weight Dimensions (W × H × D) 35 × 122.4 × 95.8 mm Weight (without packaging) 200 g Bosch Rexroth AG R911376654_Edition 03... -
Page 19: Standards
Programmable controllers – IEC 61131-2:2007 + Corr. 2008 Part 2: Equipment requirements and tests CEI 61131-2:2007 + Corr. 2008 DIN EN 61131-3:2014 Programmable controllers – IEC 61131-3:2013 Part 3: Programming languages CEI 61131-3:2013 Tab. 8-1: General standards R911376654_Edition 03 Bosch Rexroth AG... - Page 20 (functional safety) – General industrial applications DIN EN 55011:2011 Industrial, scientific and medical equipment – IEC/CISPR 11:2009, Radio-frequency disturbance characteristics – modified + A1:2010 Limits and methods of measurement CEI/CISPR 11:2009, modifiée + A1:2010 Tab. 8-2: Safety standards Bosch Rexroth AG R911376654_Edition 03...
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Page 21: Tüv Certificate
IndraControl XFE01.1-SY-01 Safety Ex- 15/45 tension Module Standards 8.2 TÜV certificate Fig. 8-1: TÜV certificate IndraControl XFE01.1-SY-01 R911376654_Edition 03 Bosch Rexroth AG... -
Page 22: Ce Marking
Machinery directive 2006/42/EC ● EMC directive 2014/30/EC ● Loss of CE conformity due to modifications at the device CE marking applies only to the device upon delivery. After modifying the device, verify the CE conformity. Bosch Rexroth AG R911376654_Edition 03... - Page 23 Safety of machinery - Functional safety of 2005 + A1:2013 (EN 62061) safety-related electrical, electronic and (2005 + AC:2010 + programmable electronic control systems A1:2013) P a ge 1 / 2 Fig. 8-2: Declaration of conformity IndraControl XFE01.1-SY-01 page 1 R911376654_Edition 03 Bosch Rexroth AG...
- Page 24 We re s e rve the right to ma ke cha nge s to the conte nt of the EC/EU De cla ra tion of Conformity. Curre nt is s ue on re que s t. Fig. 8-3: Declaration of conformity IndraControl XFE01.1-SY-01 page 2 Bosch Rexroth AG R911376654_Edition 03...
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Page 25: Ul/Csa Certified
Approved under UL file no. E210730. Loss of UL/CSA conformity due to modifications at the device UL and CSA marking applies only to the device upon delivery. After modifying the device, verify the UL and the CSA conformity. R911376654_Edition 03 Bosch Rexroth AG... -
Page 26: Interfaces
20/45 IndraControl XFE01.1-SY-01 Safety Ex- tension Module Interfaces 9 Interfaces 9.1 Connection position ① ③ Voltage supply Attached bus base module ② Memory card slot Fig. 9-1: Interfaces of the Safety extension module Bosch Rexroth AG R911376654_Edition 03... -
Page 27: Memory Card Slot
For the position of the microSD slot, refer to fig. 9-1 "Interfaces of the Safety extension module" on page If the SD card is removed during operation, the control goes into the safe state, i.e. the error response time. R911376654_Edition 03 Bosch Rexroth AG... -
Page 28: Mounting, Demounting And Electric Installation
The extension module has the degree of protection IP 20 and is thus intended for use in a closed control cabinet or control box (terminal box) of the degree of protection IP 54 or higher Bosch Rexroth AG R911376654_Edition 03... - Page 29 In case of a several line design, the supply air has to be measured under each line and its limit value has to be observed. For information on ambient temperatures, refer to chapter 6 "Ambient conditions" on page 8 Additionally, provide sufficient distance for mounting, demounting, plugs and ● cables R911376654_Edition 03 Bosch Rexroth AG...
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Page 30: Mounting
(see (C) in the following figure). Fig. 10-3: Interconnect extension bus base modules and connect them to the control bus base module 4. Fit the extension modules and the XMx control on the bus bases. Bosch Rexroth AG R911376654_Edition 03... -
Page 31: Demounting
(see (A) in the following figure). The base latches are locked in the open position. 3. Remove the extension module vertically to the mounting rail (see (B) in the following figure). The base latches engage again in idle position. R911376654_Edition 03 Bosch Rexroth AG... -
Page 32: Electric Installation
Any dangerous system states, which might cause material damage, must be ● prevented! Protection upon direct and indirect contact must be ensured by the specified ● measures (connection to protective conductor, insulation, etc.). Bosch Rexroth AG R911376654_Edition 03... -
Page 33: External Power Supply Unit
EN 50178 and EN 60950-1. All control components are supplied from 24 V voltage supplies. Use the Bosch Rexroth power supply unit VAP01.1H-W23-024-010-NN, part number R911171065, for the logic supply. For further information on the external power supply unit and on the creation of overvoltage categories, refer to the documentation of the power supply unit (refer to chapter 1.5 "Related... -
Page 34: Voltage Supply
● there are varying load states, such as short-circuit, normal load, lamp load or ● no load The maximum conductor cross section for the voltage supply is 1.5 mm Bosch Rexroth AG R911376654_Edition 03... -
Page 35: Grounding
Potential equalization acc. to DIN VDE 0100 part 540 has to be provided between the system parts and the voltage supply. Information on the protective conductor system All system components have to be connected to the PE protective conductor system at the connectors marked accordingly. R911376654_Edition 03 Bosch Rexroth AG... -
Page 36: Shielding
Ensure that a qualified person checks, documents and releases the system in which the Safety extension module IndraControl XFE01.1-SY-01 is used before its initial commissioning. Before the commissioning, ensure that there is no person in the danger zone. Ensure that the danger zone cannot be accessed. Bosch Rexroth AG R911376654_Edition 03... -
Page 37: Device Description
IndraControl XFE01.1-SY-01 Safety Ex- 31/45 tension Module Device description 12 Device description ① ③ 24 V voltage supply Attached bus base module ② microSD slot with microSD card Fig. 12-1: Safety extension module IndraControl XFE01.1-SY-01 R911376654_Edition 03 Bosch Rexroth AG... -
Page 38: Memory Card
The application program (boot application), user management data as well as two logbooks (devices and application) are stored on a memory card and also remain if the power supply fails. 12.2 Operating and error displays Fig. 12-2: Display and operating elements Bosch Rexroth AG R911376654_Edition 03... -
Page 39: Conf" Pushbutton
LED is permanently switched on at runtime, integrated self-tests determined a "fatal error" (e.g. hardware error). The Safety extension module IndraControl XFE01.1-SY-01 is then probably defective and has to be replaced. Contact the Bosch Rexroth Service Tab. 12-1: LEDs to display operational readiness LED "Run" LED "Failure"... - Page 40 Red, flashing Green, flashing Firmware update is running Green, flashing Red, flashing Special operating mode for the Bosch Rexroth service employees Tab. 12-2: Operating state display of the Safety extension module IndraControl XFE01.1- SY-01 Color and status Description...
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Page 41: Led On Xd1 Plug
For further information in the event of repair, please contact the Bosch Rexroth Service. 14 Maintenance Only the maintenance works at the device listed in this chapter are permitted. For further information in the event of repair, please contact the Bosch Rexroth Service. R911376654_Edition 03 Bosch Rexroth AG... - Page 42 Correct position of all plug connections and terminal connection ● Damage or rupture ● Replace the extension card IndraControl XFE01.1-SY-01 immediately if damaged. In case of damages, please contact the Bosch Rexroth Service. Replacing memory card NOTICE Unintended exchange of the memory card can damage...
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Page 43: Ordering Information
Profibus Slave ..........= 11 Safety Safe Logic to SIL3 ..........= 01 Note: 1) Function type "SY" only available with function Safety "01" Fig. 15-1: Type code of the Safety extension module IndraControl XFE01.1-SY-01 R911376654_Edition 03 Bosch Rexroth AG... -
Page 44: Accessories And Spare Parts
Our experts offer you advice and assistance should you have any queries. You can contact us 24/7. Service Germany Our technology-oriented Competence Center in Lohr, Germany, is responsible for all your service-related queries for electric drive and controls. Contact the Service Hotline and Service Helpdesk under: Bosch Rexroth AG R911376654_Edition 03... - Page 45 Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● R911376654_Edition 03 Bosch Rexroth AG...
- Page 46 40/45 IndraControl XFE01.1-SY-01 Safety Ex- tension Module Bosch Rexroth AG R911376654_Edition 03...
- Page 47 Product phases....... 1 Emitted interference..... 11 Pushbutton Conf......32 Error causes........35 Error display......... 32 Qualifications........2 Feedback........3 Functional earth......29 Return........... 38 Grounding ............29 Safety instructions......4 Safety integrity level SIL....12 R911376654_Edition 03 Bosch Rexroth AG...
- Page 48 Technical data....... 11 Troubleshooting......35 TÜV certificate......15 Type code........37 Type plate........3, 4 UL/CSA certified......19 Use, intended........6 Voltage jumper......29 Voltage supply......11, 27 Warnings......... 4 Weight........... 12 XD1, LED........35 Bosch Rexroth AG R911376654_Edition 03...
- Page 49 IndraControl XFE01.1-SY-01 Safety Ex- 43/45 tension Module R911376654_Edition 03 Bosch Rexroth AG...
- Page 50 44/45 IndraControl XFE01.1-SY-01 Safety Ex- tension Module Bosch Rexroth AG R911376654_Edition 03...
- Page 51 IndraControl XFE01.1-SY-01 Safety Ex- 45/45 tension Module Notes...
- Page 52 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911376654* R911376654 DOK-CONTRL -SL**SY*XFE*-IT03-EN-P...