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S9360A, S9361A,
S9380A, S9381A
Integrated Boiler Controllers
APPLICATION
These integrated boiler control modules provide ignition
sequence, flame monitoring and safety shutoff for
intermittent pilot spark ignition, or direct spark ignition
heating systems. They also provide limit rated water
temperature control with one or two sensors and display
interface capability for either "on-board" or remote user
interface applications.
• S9360A—Spark Ignition, Intermittent Pilot, Remote
Display.
• S9361A—Spark Ignition, Intermittent Pilot, "On board"
Display.
• S9380A—Direct Spark Ignition, Remote Display.
• S9381A—Direct Spark Ignition, "On board" Display.
• Enabled with EnviraCOM™ communication capability
to support remote monitoring and diagnostics.
• Limit-rated Temperature Sensing Probe.
• Ignitor sensor type
— two rod (separate ignitor and sensor)
— one rod (combined ignitor and sensor)
2012 DOE Compliance and Operation
Operation of this control may delay the burner operation while the residual heat is circulated
out of the boiler.
NOTE:
This operation may be different than earlier integrated boiler control
revisions which did not implement thermal purge.
INSTALLATION INSTRUCTIONS
SPECIFICATIONS
IMPORTANT:
The specifications given in this publication do
not include normal manufacturing tolerances.
Therefore, an individual unit may not match the
listed specifications exactly. Also, this product is
tested and calibrated under closely controlled
conditions, and some minor differences in
performance can be expected if those
conditions are changed.
Model Numbers
S—Switching Control
9 3—Integrated Hydronic Control Platform
6—Spark Ignition
8—Direct Spark Ignition
0—Remote Display Required
1—Integrated On-Board Display
A—Boiler Control
B—Water Heater Control
C—Pool Heater Control
1—No Circulator
2—On/Off Circulator
3—On/Off Circulator meeting CSD-1
66-1203-05
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Table of Contents
Related Manuals for Honeywell S9360A
Summary of Contents for Honeywell S9360A
- Page 1 3—On/Off Circulator meeting CSD-1 interface capability for either “on-board” or remote user interface applications. • S9360A—Spark Ignition, Intermittent Pilot, Remote Display. • S9361A—Spark Ignition, Intermittent Pilot, “On board” Display. • S9380A—Direct Spark Ignition, Remote Display.
- Page 2 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Dimensions: See Fig. 1. 1-3/8 (35) (16) M24217 Fig. 1. S936X Integrated Boiler Controller, dimensions in in. (mm). Electrical Ratings: Flame Monitoring (May vary by model): Flame Establishing Period (FEP): Maximum 2 seconds.
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Page 3: Installation
S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Frequent Cycling 14,000,485-016 1/4 in. (6.35 mm) diameter, 1-1/4 in. (31.75 mm) length glass cartridge Fuse, 1 A, These controls are designed for use on domestic and Slow-Blow. commercial boiler systems that typically cycle less than 120650 Heat Conductive Compound. -
Page 4: Installation And Checkout
S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS INSTALLATION AND Maintenance Requirements in Severe Environments CHECKOUT Regular preventive maintenance is important in any application, but especially so in commercial, agricultural, When Installing This Product… and industrial applications, because: 1. Read these instructions carefully. Failure to follow 1. - Page 5 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS 99.5 M24198 Fig. 2. Recommended slot/hole pattern in appliance (in mm). WATER HEATER CONTROL M24229 Fig. 3. Align module with slots in manufacturer’s control box. 66-1203—05...
- Page 6 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS WIRING NOTE: Cable length must be 36 in. (0.9 m) or less. The cable must not be in continuous contact with a metal surface or spark voltage will be greatly reduced. Use ceramic or plastic WARNING standoff insulators as required.
- Page 7 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Table 4. Specific Ignition Timings. Automatic Ignition No. of Igniter/ Restart Activation Prepurge Postpurge Ignition Ignition Sensor Model Type Draft Type Trials Type Time Period Timing Timing S9360A, Intermittent Induced 6 Separate/ 1 hour...
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Page 8: Wiring Detail
S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Wiring Detail FLAME SPARK SENSE IGNITER CIRCULATOR INDUCER 24 VAC TRANSFORMER DAMPER ENVIRACOM DIAGNOSTIC ENVIRACOM CONTROL PRESSURE SWITCH LIMIT SWITCH T-STAT SENSOR M33682 OPTIONAL BASED ON MODEL. Fig. 4. Spark-to-Pilot Ignition Wiring (S936X), 2-rod (separate ignitor and sensor). - Page 9 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS FLAME SPARK SENSE IGNITER SYSTEM CIRCULATOR INDUCER 24VAC TRANSFORMER ENVIRACOM PRESSURE SWITCH LIMIT CONTROL SWITCH T-STAT SENSOR M33505 Fig. 5. Direct Spark Ignition (DSI) Wiring (S938X), 1-rod (combined ignitor and sensor). 66-1203—05...
- Page 10 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS FLAME SPARK SENSE IGNITER SYSTEM CIRCULATOR INDUCER DAMPER 24VAC TRANSFORMER ENVIRACOM PRESSURE SWITCH LIMIT SWITCH T-STAT CONTROL SENSOR OPTIONAL BASED ON MODEL. M33830 Fig. 6. Spark to Pilot Ignition (S936X), 1-rod (combined ignitor and sensor).
- Page 11 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS State Code Definitions For induced draft - state codes from 1–17; For atmospheric - state codes from 1–21 Table 5. State Code Definitions. State General State code Specific Description Description Idle The boiler is in standby-no call for heat...
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Page 12: Temperature Control
S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Table 5. State Code Definitions. (Continued) State General State code Specific Description Description Wait for vent Damper actuator is energized and the system waits for damper to close damper to open Wait for vent... -
Page 13: Location And Mounting
Fig. 8. Typical location of limit function sensor and temperature response. Use heat-conductive compound control module. (Honeywell part no. 107408) to fill the space between the bulb and the well to improve heat transfer characteristics (optional). Make sure the sensor is held firmly in the well. -
Page 14: Operation And Checkout
S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Mounting Sensor and Thermowell necessary to start the burner and heats the water in the boiler until the setpoint temperature is achieved. At this The remote upper temperature sensor is installed in an point the burner is de-activated, the ignition module immersion well (Fig. - Page 15 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Table 7. Thermal Purge Settings. Parameter name Minimum value Maximum Value Default Boiler temperature drop Not adjustable Not adjustable 10 °F Thermal purge temperature limit 120 °F (or OFF) 160 °F 140 °F...
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Page 16: Troubleshooting
S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS TROUBLESHOOTING • Disconnect the ignition cable at the SPARK terminal on the module. IMPORTANT WARNING 1. The following service procedures are provided as a general guide. Follow appliance manufac- The ignition circuit generates over 10,000 volts turer’s service instructions if available. - Page 17 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Table 8. Error Codes. Segment Display Definition Pressure Switch failed to open (contacts stuck closed). Low flame current Flame sensed out of normal sequence (before opening gas valve or after closing gas valve).
- Page 18 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS CAUSE APPEARANCE SMALL BLUE FLAME CHECK FOR LACK OF GAS FROM: • CLOGGED ORIFICE FILTER • CLOGGED PILOT FILTER • LOW GAS SUPPLY PRESSURE • PILOT ADJUSTMENT AT MINIMUM LAZY YELLOW FLAME CHECK FOR LACK OF AIR FROM: •...
- Page 19 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS 66-1203—05...
- Page 20 S9360A, S9361A, S9380A, S9381A INTEGRATED BOILER CONTROLLERS Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North ® U.S. Registered Trademark Golden Valley, MN 55422 © 2015 Honeywell International Inc. 66-1203—05 M.S. Rev. 08-15 customer.honeywell.com Printed in United States...