Summary of Contents for Bosch Rexroth Automax 100 Series
- Page 1 Operating instructions Automax 100 Basic module TS-AC B1-M2-1X DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P | 04.2021 | Bosch Rexroth AG...
- Page 2 © This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The cover shows an example application. The product delivered may differ from the image on the cover.
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Page 3: Table Of Contents
Product description 5.2.1 Voltage supply, general information 5.2.2 Voltage supply for extension modules 5.2.3 NETGEAR Ethernet-switch 5.2.4 Dimensional sheet Product identification 5.3.1 Type code 5.3.2 Type plate Transport and storage Transporting the product Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 4 Troubleshooting Technical data Appendix 16.1 Electrical circuit diagram 16.2 Spare part list 16.3 Contact addresses 16.3.1 Service and support 16.3.2 Contact for repair and spare parts 16.4 Declaration of confirmity Alphabetical index Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 5: About This Documentation
The following table provides links to the manufacturer site of NETGEAR Ethernet switches. On these sites, you will find additional information on the integrated Ethernet switch. These operating instructions and the titles with document numbers in the following table can be found online in the Bosch Rexroth media directory: https://brmv2.kittelberger.net. Supplementary documentation... -
Page 6: Symbols
Meaning of symbols Symbol Meaning If this information is not observed, the product cannot be optimally used and/or operated. Tip, general note, useful additional information Observe instructions on disposal and environmental protection Enumeration Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 7: Designations
Supply voltage for logic and sensor (DC voltage) Supply voltage for actuators (DC voltage) Ω Electrical resistance Electric power Frequency Air humidity ℃ Temperature Sound pressure level (according to ISO 11205) Height above sea level Width Height Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 8 4/54 About this documentation | Automax 100 | Basic module TS-AC B1-M2-1X Abbreviation Unit Meaning Depth Weight Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 9: Safety Instructions
Bosch Rexroth products are developed and produced according to the relevant state-of-the- art. Before their delivery, they are checked for their operationally safe condition. Before using the Bosch Rexroth products, the following prerequisites must be complied with in order to guarantee intended use of the products: ... -
Page 10: Improper Use
Improper use Any use deviating from the intended use is improper and thus not admissible. Bosch Rexroth AG does not assume any liability for damage caused by improper use. The user assumes all risks involved with improper use. Improper use of the product is defined as in particular: ... -
Page 11: Product And Technology-Dependent Safety Instructions
Protection by means of protective extra low voltage (PELV) against electric shock All connections and terminals on this Bosch Rexroth product are for protective extra low voltage, designed to be safe to touch in accordance with product standards. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 12: Protection Against Contact With Hot Parts
All parts of the personal protective equipment must be in full working order. Obligations of the operator 2.8.1 General information The operator of the product is to provide for personnel training on the following subjects on a regular basis: Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 13: Safety Signs
9/54 Observation and use of the operating instructions as well as the legal provisions Intended operation of the Bosch Rexroth product Observation of the instructions from the factory security offices as well as the operator’s operating instructions ... -
Page 14: Safety Equipment
For example, the rear and sides of the working table may also end at the wall in an office. In this case, the distance must only be ensured behind the operator. In general, an open escape path to an emergency exit must be ensured. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 15 The tables can also be arranged opposite of each other. Table rows can also be arranged opposite of each other. This worktable arrangement must also comply with the above criteria. See the following figure. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 16: Teaching Stations
Operator workplaces (dimensions in cm) 2.10.2 Teaching stations The following teaching stations are provided depending on how the product is used: Teaching stations per training system Work step Recommended max. number of people Set-up Operating Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 17: General Instructions Concerning Property Damage And Product Damage
Make sure that suitable external voltage supply (power supply unit) is available. The warranty only applies to the supplied configuration. The claim to warranty expires if the product is assembled, commissioned and operated incorrectly, as well as used and/or handled improperly. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 18 14/54 General instructions concerning property damage and product damage | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 19: Scope Of Delivery
Operating Instruction (German) Delivery condition On delivery, the product is ready for operation. For operation, a suitable voltage source is required. For further specifications and details on connection, refer to the following chapters. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 20 16/54 Scope of delivery | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 21: About This Product
Operation of systems and machines generally require implementation of a holistic state-of- the-art IT security concept. The properties of the Bosch Rexroth products must be taken into consideration for a holistic IT security concept. The properties to be considered are documented in the IT security guidelines. -
Page 22: Voltage Supply, General Information
U via the black safety socket (-1XG4) ATTENTION! For external voltage supply of the actuator technology (U ), only modules from this series of training systems may be used. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 23: Voltage Supply For Extension Modules
Attached extension modules are secured via the two knurled screws of the respective slot. 5.2.3 NETGEAR Ethernet-switch The following information on the Ethernet switch are an excerpt of the data sheet and the installation manual of the NETGEAR Ethernet switch. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 24: Dimensional Sheet
Dimensional sheet of the basic module TS-AC B1-M2-1X (in mm) Product identification 5.3.1 Type code The figure illustrates the general structure of the type code. For the latest information on the available versions, please consult your sales representative. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 25: Type Plate
Material number Country of manufacturing Serial number CE marking Device type Production week, 20W42 refers to, Technical data (opt.) e.g., year 2020, week 42 Technical data (opt.) Factory ID Type plat (device) Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 26 22/54 About this product | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 27: Transport And Storage
Storage specifications for basic module TS-AC B1-M2-1X Designation Unit Value Storage temperature range ℃ -25 to +70 Relative air humidity max. 90 No condensation No ice formation/icing Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 28: Storage Times
Visual inspection of all parts for damage ∎ ∎ Check of electric contacts for corrosion ∎ Visual inspection of the cable sheath, do not use the cable in case of any irregularities (compressions, kinks, decolonization) Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 29: Assembly
Damage caused during transportation and defects shall be promptly recorded with a photo and reported in writing to the Bosch Rexroth customer service by way of a notification of claim. Disposal of packaging material: The packaging material has been selected for environmental compatibility. -
Page 30: Installation Conditions
For assembly of the basic module TS-AC B1-M2-1X, an external power supply unit for DC 24 V voltage supply is required. This is not included in the scope of delivery of the basic module. The Bosch Rexroth power supply unit listed in the following table can be used for the basic module TS-AC B1-M2-1X. -
Page 31: Assembling The Product
Input voltage and input frequency depend on the power supply ratings of the respective country. For this reason, they may deviate from the specified values. For operation of the basic module up to its performance limit, the specified values are recommended by Bosch Rexroth. Compliance with national regulations and standards is within the responsibility of the operator. -
Page 32: Connecting The Power Supply - U
) of the basic module with the red measuring line () Connect the green safety socket (+24 V/U ) to the lower black safety socket (-1XG4) of the basic module with the connector Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 33: Connecting The Power Supply - U
), only modules from this series of training systems may be used. Information on the electrical connection can be found in the specifications of the modules to be combined with the basic module. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 34 30/54 Assembly | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 35: Commissioning
ATTENTION! The required output current to be provided by the power supply unit is calculated from the total maximum current consumption of: Basic module Extension module Sensors Actuators Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 36 Slot 2 for extension module Voltage supply for extension module Voltage supply for extension module (slot 1) (slot 2) Slots for extension modules First commissioning is completed and the basic module can be used. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 37: Operating
Activate the main switch at the front of the basic module – The green power LED of the Ethernet switch is flashing Switch on the computer and start it up Press „Win + r“ to open the „Run“ window Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 38 Look for the network adapter to which the NETGEAR Ethernet switch is connected Select it by left click Right click to open the context menu „Network Connections“ window Open the properties Select „Internet Protocol Version 4 (TCP/IPv4)“ and open it via properties Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
- Page 39 Select „Use the following IP address“ Enter the following IP address: 192.168.0.4 and the following subnet mask: 255 255 255 0 TCP/IPv4 properties Confirm the selection with „OK“ Close all windows and open a web browser, e.g. Google Chrome Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
- Page 40 „password“. If the changed IP address or password is lost, press the reset button at the front of the NETGEAR Ethernet switch to restore the default IP address and password. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 41: Maintenance And Repair
Maintenance must be carried out by qualified personnel. Information can be found in chapter „Qualification of personnel“ as of page [8]. For repair, please contact Bosch Rexroth customer service. 10.1 Cleaning and care For cleaning of the basic module, observe the following points: ... -
Page 42: Spare Parts
Connector XVB-4/19 Insulated connector, Ø 4 mm, according to IEC EN 61010-031 of measurement category CAT II, connector width 19 mm For spare parts orders contact Bosch Rexroth Service and Support. Contact details can be found in chapter „Contact addresses“ on page [53]. -
Page 43: Diassembly And Replacement
If the basic module TS-AC B1-M2-1X has already been equipped with an extension module, the extension module is removed in the reverse order as described in the chapters „Extension by 1 level“ as of page [45] and „Extension by 2 level“ as of page [46]. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 44 40/54 Diassembly and replacement | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 45: Disposal
Careless disposal of the product and the packaging material may lead to environmental pollution. Illegal waste disposal can lead to criminal charges and fines Dispose of the product and the packaging material in accordance with the applicable national regulations in your country Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 46 42/54 Disposal | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 47: Extension And Modification
Both slots of the basic modules are fitted with extension modules. The extension module in slot 2, however, is installed towards the rear (turned). Thanks to this arrangement, the M12 system connectors are not obstructed. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 48: Extension By 2 Levels
If the basic module TS-AC B1-M2-1X has already been equipped with an extension module, the extension module is removed in the reverse order as described in the chapters „Extension by 1 level“ as of page [45] and „Extension by 2 level“ as of page [46]. Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 49: Troubleshooting
“ via „connector XVB-4/19“. module Depending on the application, the connector XVB-4/19 may not be needed In case of any problems identifying the cause of the error, please contact Bosch Rexroth customer service. Contact details can be found in chapter „Contact... - Page 50 46/54 Troubleshooting | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 51: Technical Data
Power consumption of the basic module without extension module and connected actuator. Recommended by Bosch Rexroth for operation of the basic module up to its performance limits. Alternatively, a power supply unit with lower output power can be used. ATTENTION! For this, the total power from basic module, extension module and actuators to be connected must be determined. - Page 52 48/54 Technical data | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
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Page 53: Appendix
Appendix | Automax 100 | Basic module TS-AC B1-M2-1X 49/54 Appendix 16.1 Electrical circuit diagram Electrical circuit diagram Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 54: Spare Part List
Connector XVB-4/19 Insulated connector, Ø 4 mm, according to IEC EN 61010-031 of measurement category CAT II, connector width 19 mm For spare parts orders contact Bosch Rexroth Service and Support. Contact details can be found in chapter „Contact addresses“ on page [53]. -
Page 55: Contact Addresses
16.3 Contact addresses 16.3.1 Service and support If you have any questions about Bosch Rexroth components, our customer service helpdesk at the main plant in Lohr am Main will be happy to provide you with advice and assistance. Outside helpdesk hours, service can be contacted directly via the Service Hotline Germany. -
Page 56: Declaration Of Confirmity
52/54 Appendix | Automax 100 | Basic module TS-AC B1-M2-1X 16.4 Declaration of confirmity Declaration of confirmity (German original). Declaration of conformity Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... -
Page 57: Alphabetical Index
Type plate ........23 Improper use ........8 Information on IT security ....19 Installation conditions ..... 28 Unboxing the product ..... 27 Intended use ........7 Validity of the documentation ... 3 Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P... - Page 58 54/54 Alphabetical index | Automax 100 | Basic module TS-AC B1-M2-1X Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...
- Page 60 Bosch Rexroth AG Bosch Rexroth Academy Bahnhofplatz 2 D-97070 Würzburg, Germany Phone: +49 (0) 9352 18 1920 training@boschrexroth.de E-Mail: http://www.boschrexroth.com/academy R901540429 (Version: 04.2021, EN Print) Repla. For Version: --- © Bosch Rexroth AG 2021 DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P...