Related Manuals for Sony CCP-1100SF
Summary of Contents for Sony CCP-1100SF
- Page 1 AUDIO CASSETTE DUPLICATOR CCP-1100SF SERVICE MANUAL 1st Edition Printed in Japan Sony Corporation CCP-1100SF (U) E 1999. 8 26 9-955-178-01 Broadcasting & Professional Systems Company ©1999...
- Page 2 Equipment intended for connection to a 3-wire, grounded neutral power supply, as illustrated above. A. Probe with shielded lead. B. Separated and used as clip when measuring currents from one part of equipment to another. CCP-1100SF CCP-1100SF...
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Page 3: Table Of Contents
Electrical adjustment ................... 4-2 4-2-1. Head azimuth adjustment ............4-2 4-2-2. Playback level adjustment ............4-3 4-2-3. Frequency characteristics adjustment ........4-4 4-2-4. Bias frequency adjustment ............4-4 4-2-5. Bias trap adjustment ..............4-5 4-2-6. Bias current pre-adjustment ............4-5 CCP-1100SF... - Page 4 LED-4 ........................8-3 MT-2 ........................8-3 SY-3 (M) ........................ 8-4 Board Layouts AC-3 ........................8-5 AU-2 ........................8-5 CN-14 (M) ......................8-5 EX-4 ........................8-5 LED-4 ........................8-5 SW-7 (M) ........................ 8-5 MT-2 ........................8-6 SY-3 (M) ........................ 8-6 CCP-1100SF...
- Page 5 9-955-178- Audio Cassette Duplicator Operating Instructions Before operating the unit, please read this manual thoroughly and retain it for future reference. CCP-1100SF © 1999 by Sony Corporation...
- Page 6 FCC Rules. These limits are designed to provide Record these numbers in the spaces provided below. Refer reasonable protection against harmful interference when to them whenever you call upon your Sony dealer regarding the equipment is operated in a commercial environment. this product.
- Page 7 • The static suppression brush for preventing electrostatic noise. qs AC IN socket A: for one side duplication. • Up to 5 CCP-1400s can be connected to CCP-1100SF. A + B: for both sides duplication. Connect the supplied AC power cord.
- Page 8 (supplied with CCP-1400) to LINE/ to LINE/ CONTROL CONTROL OUTPUT INPUT CCP-1100SF CCP-1400 Check the cassette sides. Notes on cassettes For both-side duplication: To duplicate the • Use normal TYPE I cassettes. content of the original cassette side A onto the •...
- Page 9 Duplication When the AUTO COPY or COPY button is pressed, Five-minute warming up is recommended before Insert the original cassette and the copy cassette. the operation of the original and copy tapes is starting the unit. During warming up, you can clean the controlled as in the following table.
- Page 10 Tape speed 76 cm/s (30 ips) Remove the cassette, if present. Copy time Approx. 2 min. (SONY HF-60) Design and specifications are subject to change (per run) without notice. Cleaning the Cabinet Set the POWER switch to ON while keeping the Rewind time Approx.
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Page 11: Service Overview
3. Disengage the three pawls from chassis, and remove the meter panel. 3. Remove the three screws, and disconnect the connector on SW-7 (M) board. PWH 3 x 6 4. Disengage the three pawls from chassis, and remove the switch panel. Cover Meter panel Pawls Switch panel CCP-1100SF... -
Page 12: Rear Panel, Front Panel
1. Remove the two screws, and the bottom plate will open together the SY-3 (M) board. 2. Remove the five board holders, and the SY-3 (M) board. Bottom plate Board holders PWH 3 x 6 SY-3 (M) board Board holders CCP-1100SF... -
Page 13: Capstan Assembly
2-2-1. Speed lag between original MD and Dimension B copy MD In the CCP-1100SF, the speed in the copy MD is slower by 2-2-4. When eliminating speed lag between 1 % than that in the original MD in order to prevent an... -
Page 14: Reel Table Assembly Position
Note : 1. After replacement, confirm that the motor does not contact the reel table assembly. 2. Tighten the reel table assembly fixing screws (hex. socket head setscrew 2x3) with a hex. wrench. 3. The left motor shaft is locally planed, and one of two setscrews should be positioned here. CCP-1100SF... -
Page 15: Head Replacement
Take out the cassette. Turn on the POWER switch while pressing the COPY button, and the head block will come out in about 4 seconds. The head block returns automatically after 5 minutes, however, the cleaning mode cannot be reset unless other than COPY button is pressed. CCP-1100SF... -
Page 17: Circuit Descriptions
Section 3 Circuit Descriptions 3-1. System block The circuits of the CCP-1100SF consist of each block as shown below. Connect to Transfer System Mecha. Drive Original CCP-1400 Switches Mecha. Drive Copy Power Audio 3-2. Power supply Five 3-pin regulators are used, as shown below. -
Page 18: Transfer System
3-4. Transfer system The digital signal system in the CCP-1100SF consists of three operation signal lines and two status signal lines. If plural units of CCP-1400 are connected, they are connected in parallel as viewed from the CCP-1100SF side. RB601... -
Page 19: Alignment
Correct Wrong Tape [ Record and Playback Head ] [ Guide Head ] Height Azimuth adjustment screw adjustment screw This screw is not for adjustment and should be tightend. Height adjustment screws CCP-1100SF... -
Page 20: Electrical Adjustment
* The items marked * are not necessary for P.B. head adjustment. IC1 1/2 IC2 1/2 Level meter Head IC1 2/2 IC2 2/2 Level meter AU-2 Level Meter [ How to make Tool Cord ] Connect to four pins on this side. Approx. 350 mm 6P Connector 8P Connector CCP-1100SF... -
Page 21: Playback Level Adjustment
4-2-2. Playback level adjustment Method B : Using the internal level meter (CCP-1100SF) Test equipment : Level meter Test equipment : Tool cord Test tape 315 Hz(P-4-L300) Test tape 10 kHz (P-4-A100-2) Note : Before this adjustment, clean the head and pinch roller, then demagnetize the head using the demagnetizer. -
Page 22: Frequency Characteristics Adjustment
6.3 kHz 100 kHz Erase Head CH-1 R1, C1 CH-2 R21, C21 Note : Larger value raises the level. AU-2 Board Component Side AU-2 Board Component Side +2 dB _2 dB _6 dB 315 Hz 6.3 KHz 10 KHz CCP-1100SF... -
Page 23: Bias Trap Adjustment
_ _ _ _ _ terminal point TP106 E107 Voltmeter connection Adjustment + + + + + terminal _ _ _ _ _ terminal point CH-1 TP106 E107 AU-2 Board Component Side CH-2 TP107 E107 E107 TP106 AU-2 Board Component Side TP107 TP106 E107 CCP-1100SF... - Page 24 3. Turn the Power switch ON. Note : Larger capacitance raises high frequency range. 4. Set a 60-minute cassette tape to the ORIGINAL side of CCP-1100SF, and blank tapes for measurement to COPY side. AU-2 Board Component Side 5. Connect a “+” terminal of oscillator to the TP7 and a “_”...
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Page 25: Index
In addition, for semiconductors with ID Nos., refer to the separate CD-ROM titled “Semiconductor Pin Assignments” (Sony Part No. 9-968-546-xx) that allows searching for parts by semiconductor type or ID No. The semiconductors in the manual or on the CD-ROM are listed by equivalent types. -
Page 26: Led Ic
OUT 10 OUT 2 OUT 9 OUT 3 OUT 8 OUT 4 14 15 OUT 7 OUT 5 OUT 6 V REF V REF V IN SEL1121R CONSTANT CURRENT SOURCE IO ADJ VOLTAGE V REG REGULATOR + IN _ IN CCP-1100SF... -
Page 27: Spare Parts
Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts list has the present standardized repair parts. -
Page 28: Exploded Views
PS3 x 6 PWH4 x 14 PWH3 x 6 B3 x 14 PWH3 x 6 B3 x 14 PWH3 x 6 PWH4 x 14 B3 x 5 PWH3 x 6 PWH3 x 6 P4 x 12 PWH3 x 6 CCP-1100SF... - Page 29 3-164-265-01 o PANEL, CASSETTE 3-164-266-01 o PLATE, BOTTOM 3-191-602-01 o PANEL, REAR 3-564-027-01 o FELT, LIMITER 3-622-803-01 o COVER (FRONT) 3-668-743-00 o NUT, PLATE, ROLLER, PRECEDING 3-682-047-01 o HOLDER (A), PC BOARD 3-694-825-11 s SCREW (M3) (STEP) SPECIAL HEAD CCP-1100SF...
- Page 30 PS2.6 x 4 PS2.6 x 4 P2.6 x 4 SW 2.6 SW 2.6 B2 x 3 P2.6 x 4 B2 x 3 P2.6 x 4 SW 2.6 SW 2.6 P2.6 x 4 P2.6 x 4 SW 2.6 SW 2.6 CCP-1100SF...
- Page 31 3-166-369-01 s SPACER, HEAD 3-166-369-11 s SPACER, HEAD 3-418-191-00 s SCREW 3-576-837-00 s CLAMP, LEAD 3-701-439-21 s WASHER, POLY, 3 mm DIA., 0.5 T 7-621-770-67 s SCREW (M2.6 x 6), (+) SPECIAL HEAD 7-671-154-01 s STEEL, BALL 8-825-724-00 s HEAD, ERASE EF-201-36 CCP-1100SF...
- Page 32 PS2.6 x 5 P2 x 4 MIDDLE SW 4 TYPE2 PS2 x 4 E2.3 B3 x 6 MIDDLE E2.3 E2.3 SETSCREW HEXAGON SOCKET 2 x 3 DOUBLE POINT PSW3 x 12 SETSCREW HEXAGON SOCKET 2 x 3 DOUBLE POINT CCP-1100SF...
- Page 33 3-491-131-00 s PIN, CASSETTE GUIDE 3-558-448-00 s ROLLER, HEAD SHASSIS 3-622-794-01 o HOLDER, PC BOARD 3-622-795-01 o STOPPER, PC BOARD 3-622-801-01 o COVER, EDGE 3-701-509-00 s SETSCREW DOUBLE POINT 3x8 3-847-014-02 s CUSHION 4-870-266-00 o SUPPORT, BLOCK 3-831-441-11 s CUSHION, SPEAKER GRILL (FAB-NW) CCP-1100SF...
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Page 34: Electrical Parts List
1-560-463-00 o PIN, CONNECTOR (8P) 1-560-469-00 o PIN, CONNECTOR 1-560-467-00 o PIN, CONNECTOR 4P 1-141-297-11 s TRIMMER, CERAMIC 1-141-297-11 s TRIMMER, CERAMIC 8-719-911-19 s DIODE 1SS119-25 8-719-200-82 s DIODE 11ES2 (RECTI) 1-409-406-11 s COIL, BIAS TRAP 1-409-406-11 s COIL, BIAS TRAP CCP-1100SF... - Page 35 8-759-701-79 s IC NJM7812FA 1-249-393-11 s RESISTOR, CARBON 10 1/4W 1-249-393-11 s RESISTOR, CARBON 10 1/4W 1-249-387-11 s RESISTOR, CARBON 3.3 1/4W 1-249-439-11 s RESISTOR, CARBON 68K 1/4W 1-249-430-11 s RESISTOR, CARBON 12K 1/4W 1-247-791-91 s RESISTOR, CARBON 22 1/4W CCP-1100SF...
- Page 36 1-249-429-11 s RESISTOR, CARBON 10K 1/4W SMALL 1-212-869-00 s RESISTOR, FUSE 33 1/4W 1-247-791-91 s RESISTOR, CARBON 22 1/4W 1-249-440-11 s RESISTOR, CARBON 82K 1/4W 1-249-426-11 s RESISTOR, CARBON 5.6K 1/4W SMALL 1-249-431-11 s RESISTOR, CARBON 15K 1/4W 1-554-667-31 s SWITCH, SLIDE (2-2-2) 6-10 CCP-1100SF...
- Page 37 D102 8-719-911-19 s DIODE 1SS119-25 R112 1-249-417-11 s RESISTOR, CARBON 1K 1/4W SMALL D103 8-719-911-19 s DIODE 1SS119-25 R114 1-249-429-11 s RESISTOR, CARBON 10K 1/4W SMALL D104 8-719-911-19 s DIODE 1SS119-25 R115 1-249-416-11 s RESISTOR, CARBON 820 1/4W 6-11 CCP-1100SF...
- Page 38 1-249-429-11 s RESISTOR, CARBON 10K 1/4W SMALL 1-429-961-11 s TRANSFORMER(J), POWER R509 1-249-416-11 s RESISTOR, CARBON 820 1/4W R510 1-249-416-11 s RESISTOR, CARBON 820 1/4W 1-235-195-00 s RESISTOR BLOCK 10K 1-235-195-00 s RESISTOR BLOCK 10K 1-231-533-00 s RESISTOR BLOCK 10K 6-12 CCP-1100SF...
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Page 39: Packing Materials & Supplied Accessories
1-535-366-21 o CONTACT [CN2 ON AU-2 BOARD TO CN1 ON MT-2 BOARD] 1-561-587-00 o HOUSING, CONNECTOR 6P 6pcs 1-561-557-00 o CONTACT, RECEPTACLE 6pcs 1-535-366-21 o CONTACT [CN3 ON MT-2 BOARD TO CN4 ON LED-4 BOARD] 4pcs 1-535-366-21 o CONTACT 6-13 CCP-1100SF... -
Page 41: Block Diagrams
LINE AMP REC AMP BIAS TRAP CH-2 IC1(2/2) IC2(2/2) IC3(2/2) CH-2 SWITCHING (3/3) BIAS OSC SWITCHING BIAS OSC Q4 T1 CN3-3 CH-1 (2/3) ERASE HEAD (1/3) CH-2 SWITCHING SIDE SEL CN3-1 CH-2 OUT to CCP-1400 CH-1 OUT CN-14(M) BOARD CCP-1100SF... -
Page 42: Audio (Copy A+B Mode)
LINE AMP REC AMP BIAS TRAP CH-2 IC1(2/2) IC2(2/2) IC3(2/2) CH-2 SWITCHING (3/3) BIAS OSC SWITCHING BIAS OSC Q4 T1 CN3-3 CH-1 (2/3) ERASE HEAD (1/3) CH-2 SWITCHING SIDE SEL CN3-1 CH-2 OUT to CCP-1400 CH-1 OUT CN-14(M) BOARD CCP-1100SF... -
Page 43: System Control (Stop → Copy)
COPY BACK TENSION Q114 R117.C103 AUTO COPY LED (MTR OUT) DRIVER Q112 AUTO COPY COPY COPY STOP Ref.No.200 Mark SIDE SEL LINE/CONTROL (SHUT OFF) Q501 Q502 (ORG.P B) (A.REW) Q503 Q504 (REW) (COPY) Q505 (BIAS) SWITCHING BIAS OSC 2(COPY) CN22-1 CCP-1100SF... -
Page 44: System Control (Stop → Rew)
COPY BACK TENSION Q114 R117.C103 AUTO COPY LED (MTR OUT) DRIVER Q112 AUTO COPY COPY COPY STOP Ref.No.200 Mark SIDE SEL LINE/CONTROL (SHUT OFF) Q501 (ORG.P B) Q502 Q503 (A.REW) Q504 (REW) Q505 (COPY) (BIAS) SWITCHING BIAS OSC 2(COPY) CN22-1 CCP-1100SF... -
Page 45: Schematic Diagrams And Board Layouts
FOR +5V FOR +5V NJM7812FA GRN/YEL FOR +12V FOR +12V FOR -12V FOR -12V FOR +5V FOR +5V +5V RELL MOTOR +5V RELL MOTOR -12V AUDIO -12V AUDIO +12V AUDIO +12V AUDIO NJM7912FA +12V CAPSTAN +12V CAPSTAN NJM7805FA Frame Wiring CCP-1100SF... - Page 46 REC HEAD CH-2 665µH 633-11R REC HEAD CH-2 CH-2 100p ERASE HEAD CH-1 330p 0.0047 ERASE HEAD CH-1 TP109 ERASE HEAD CH-2 TP108 CH-1 E107 ERASE ERASE HEAD CH-2 ERASE E106 ERASE HEAD (A+B) 707-11E CH-2 2SD985-K SWITCHING 0.0047 100k AU-2 CCP-1100SF...
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Page 47: Led-4
1 17 16 15 14 13 12 10 9 -24dB IC12 RV11 IR2E30 -6dB METER DRIVE 21 4 3 22 18 2 5600 NORMAL S1(2/2) RD6.2EL1 CHECK 0.0047 LED-4 +12V +12V +12V POWER FROM SY-3 P.C.B. (CN502) SEL1321G -12V 1/4W LED-4 MT-2 CCP-1100SF... - Page 48 (BIAS 3) E100 CN502 (BIAS 4) +12V 4700 4700 1000 100k to METER BORAD MT-2 -12V 3.15A 2200 2200 4700 55VB20 FOR +12V FOR -12V FOR +5V 11ES2 FOR +5V RC7805FA -12V 2200 1000 1SS119 SY-3 (M) to EX-4 BOARD CCP-1100SF...
- Page 49 AC-3, AU-2, CN-14 (M), EX-4, LED-4, SW-7 (M) AC-3, AU-2, CN-14 (M), EX-4, LED-4, SW-7 (M) AC-3 LED-4 CN-14 (M) SUFFIX: -12 SUFFIX: -11 SUFFIX: -11 AU-2 EX-4 -SOLDERING SIDE- SUFFIX: -12 SUFFIX: -11 SW-7 (M) AU-2 -COMPONENT SIDE- SUFFIX: -11 SUFFIX: -12 CCP-1100SF...
- Page 50 MT-2, SY-3 (M) MT-2, SY-3 (M) MT-2 -SOLDERING SIDE- SUFFIX: -12 SY-3 (M) MT-2 -COMPONENT SIDE- SUFFIX: -12 SUFFIX: -12 CCP-1100SF...