Sony BDP 5G Repair Manual
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Sony BDP 5G Repair Manual

Sony BDP 5G Repair Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
REPAIR GUIDE
ORIGINAL MANUAL ISSUE DATE: 7/2010
Version
Date
Subject
7/2010
1.0
No revisions or updates are applicable at this time.
BDP UNIT ASSY
9-888-353-51

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  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: REPAIR GUIDE ORIGINAL MANUAL ISSUE DATE: 7/2010 Version Date Subject 7/2010 No revisions or updates are applicable at this time. BDP UNIT ASSY 9-888-353-51...
  • Page 2 REPAIR GUIDE BDP UNIT ASSY 9-888-353-51...

  • Page 3: Table Of Contents

    Contents Preparation --------------------------------------------------------------------------- Repair Flow Chart Checking flow -Drive (BU) section- ---------------------------------------- BU check flow -Before BU replacement- --------------------------------- BU (Optical Block) repair guide --------------------------------------------- BU adjustment flow -After BU/MB replacement- ----------------------- BU Repair parts Packing spec. ------------------------------------------------------------------- Folding motor FFC ------------------------------------------------------------- 10 Packing --------------------------------------------------------------------------- 11 BU Data decode --------------------------------------------------------------------- Laser Caution Label ---------------------------------------------------------------- 13...

  • Page 4: Preparation

    Preparation ESD Measures To prevent damage when you work with Electrostatic Discharge (ESD) sensitive parts, perform the following: Before starting any BDP Unit Assembly repair, check the working space to ensure it meets ESD requirements. Use caution when handling the ESD-resistance of the BD Laser. The BD laser is more fragile than a DVD/CD laser. Ensure anyone repairing the BDP Unit Assembly follows all safety guidelines.

  • Page 5: Checking Flow -Drive (Bu) Section

    Checking Flow ~ Drive (BU) section ~ DVD TEST DISC HLX-513 BLX-104 CD TEST DISC YEDS-18 BDP UNIT ASSY can play the BDP UNIT ASSY can play the BD-disc. DVD/CD-disc. Check Drive Power Supply. Check PS301,303 and 304. CN301 15p 12V / 12p 5V? Replace PS when open.

  • Page 6: Bu Check Flow -Before Bu Replacement

    BU Check Flow [zz] ~ BEFORE BU Replacement ~ Enter the Service Mode. Select [2] DriveMenu. Select [7] DeltaIOPCheck for checking. Iop is out of specification, replace BU to new one. Specification BD, DVD, CD; within ±12 Optical Block Check Check DriveDeviceDiag.

  • Page 7: Bu (Optical Block) Repair Guide

    BU (Optical Block) Repair Guide BDP 5G (BDP UNIT ASSY) series component structure is the same as conventional DVD Players. However this BD player requires precise read out functions and also has a secure contents Protection system. Because of this requirement, it is necessary to set/adjust BU data to EEPROM.

  • Page 8: Bu Adjustment Flow -After Bu/Mb Replacement

    BU Adjustment Flow [yy] ~ AFTER BU/MB Replacement ~ Remove the defective BU from Loading Assy. Also remove the BU dumpers (4pcs). Unpack new parts and take Barcode photo by camera. Assemble BU with dumpers to Loading Assy After finishing the Rewrite OP data, confirm (tighten screw with 2kgf).

  • Page 9: Packing Spec

    KEM-460AAA/C2NP Packing Spec. Take a corrugated cushion out Open a box Open a cushion Open a bag Take BU out Do not touch the area!! Do not Reuse the bag!! BDP UNIT ASSY REPAIR GUIDE...

  • Page 10: Folding Motor Ffc

    KEM-460AAA/C2NP Folding Motor FFC BU Packing Condition Stretch the bent FFC straight Fold down FFC Marking for fold BDP UNIT ASSY REPAIR GUIDE...

  • Page 11: Packing

    KEM-460AAA/C2NP Packing Individual Carton (E430-BU-RP) 1) Store it in Cushion Carton 3) Store it in Master Carton Antistatic Bag Store 10 individual cartons 1 step X 2 steps = 20 individual cartons in the master carton. 1 Process the bend of FFC. Master Carton (E430-BU-RP) (Do as well as the state when mass production is packed)

  • Page 12: Bu Data Decode

    BU Data Decode Jig JIG Name: BDBUDEC J-6090-212-A Release : 2009.02.19 Version : 1.0.0.0 Software Contents: BDBUDec.exe ; Software SavePath.ini ; decoded file destination setting file (initial destination is C:¥BuData.txt TasmanBars.dll ; decode dll Uninst.exe ; unistall BDBUDec.exe from PC Installations 1.

  • Page 13: Laser Caution Label

    Laser Caution Label The Loading Assy service parts do not have a Laser Caution Label. Please reuse the original Laser Caution label and paste it on top of new Loading Assy. Limit Sample Peel off the Laser Caution label using one of the methods below. BDP UNIT ASSY REPAIR GUIDE...

  • Page 14: Useful Service Mode

    Useful service mode function Jitter measurement Select DriveJTCheck for Jitter value measurement. If possible, check with the customer disc to reproduce their complaint, or check to see if there is damage to the BU due to abnormal customer use. (For example, suspension bent, lens cleaner, foreign materials inserted into the optical block, etc.) 1.

  • Page 15: Mechanical Part List

    Mechanical Part List REF.NO. PART NO. DESCRIPTION 4-176-882-01 COVER, BOTTOM 4-176-883-01 GUIDE, FFC 1-837-838-11 CABLE, FLEXIBLE FLAT A-1781-821-A MB-134TM(U) COMPL 1-837-997-11 CABLE, FLEXIBLE FLAT FFC FRONT 1-837-998-11 CABLE, FLEXIBLE FLAT FFC FRONT 1-815-382-11 CONNECTOR, FPC/FFC 7P 4-176-895-01 CURTAIN BDP UNIT ASSY REPAIR GUIDE...

  • Page 16: Electrical Part List

    Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION C140 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V A-1781-821-A MB COMPL C141 1-100-909-11 CERAMIC CHIP 10UF 10% 6.3V 3-279-801-11 SHEET, RADIATION C142 1-112-777-11 CERAMIC CHIP 0.01UF 10% 25V C143 1-112-777-11 CERAMIC CHIP 0.01UF 10% 25V <CAPACITOR>...
  • Page 17 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION C203 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V C254 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V C204 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V C256 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V C205 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V...
  • Page 18 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION C373 1-112-777-11 CERAMIC CHIP 0.01UF 10% 25V C809 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V C377 1-165-908-11 CERAMIC CHIP 1UF 10% 10V C810 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V C379 1-112-777-11 CERAMIC CHIP 0.01UF 10% 25V...
  • Page 19 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION C1387 1-112-777-11 CERAMIC CHIP 0.01UF 10% 25V C1475 1-112-746-11 CERAMIC CHIP 4.7UF 10% 6.3V C1388 1-112-777-11 CERAMIC CHIP 0.01UF 10% 25V C1476 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V C1389 1-112-777-11 CERAMIC CHIP 0.01UF 10% 25V...
  • Page 20 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION C2419 1-100-916-11 CERAMIC CHIP 0.1UF 10% 16V <DIODE> C2420 1-164-870-11 CERAMIC CHIP 68PF 5.00% 50V C2421 1-164-870-11 CERAMIC CHIP 68PF 5.00% 50V D302 6-502-964-01 DI DZ2J047M0L C2422 1-164-870-11 CERAMIC CHIP 68PF 5.00% 50V D303 6-502-248-01...
  • Page 21 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION IC1451 6-713-929-01 IC BD35630HFV-TR PT107 1-780-638-22 CONTACT TERMINAL IC1503 6-714-955-01 IC R5F212A7SNA37FP PT114 1-780-638-22 CONTACT TERMINAL IC2301 6-714-902-01 IC TPIC1391DBTRG4 IC2401 6-714-901-01 IC TPIC1405DFDRG4 IC2401 6-714-901-11 IC TPIC1405DFDR <TRANSISTOR> IC2480 8-759-598-44 IC TC7WH08FK(TE85R)
  • Page 22 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION R343 1-218-953-11 METAL CHIP 1K 5% 1/16W R741 1-216-864-11 SHORT CHIP 0 R355 1-218-945-11 METAL CHIP 220 5% 1/16W R742 1-216-864-11 SHORT CHIP 0 R362 1-216-825-11 METAL CHIP 2.2K 5% 1/10W R743 1-216-864-11 SHORT CHIP 0...
  • Page 23 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION R1138 1-218-965-11 METAL CHIP 10K 5% 1/16W R1231 1-218-965-11 METAL CHIP 10K 5% 1/16W R1139 1-218-965-11 METAL CHIP 10K 5% 1/16W R1232 1-218-965-11 METAL CHIP 10K 5% 1/16W R1147 1-218-965-11 METAL CHIP 10K 5% 1/16W R1247...
  • Page 24 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION R1543 1-218-965-11 METAL CHIP 10K 5% 1/16W R2447 1-248-476-11 RES-CHIP 0.16 1% 1/3W R1546 1-218-965-11 METAL CHIP 10K 5% 1/16W R2481 1-218-929-11 METAL CHIP 10 5% 1/16W R1549 1-218-965-11 METAL CHIP 10K 5% 1/16W R2485 1-218-929-11...
  • Page 25 Electrical Part List REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION <CRYSTAL> X401 1-814-278-11 VIBRATOR, CRYSTAL (27MHZ) X802 1-814-242-11 VIBRATOR, CRYSTAL 25MHZ X1201 1-814-242-11 VIBRATOR, CRYSTAL 25MHZ BDP UNIT ASSY REPAIR GUIDE...
  • Page 26 English 2010GL08-Data Sony EMCS Corporation Made in Japan © 2010. 7 9-888-353-51 Inazawa TEC...

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