Sony XBR-65Z9D Service Manual
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Sony XBR-65Z9D Service Manual

Gn2tr chassis
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SERVICE MANUAL
GN2TR
CHASSIS
ORIGINAL MANUAL ISSUE DATE: 7/2016
Segment: QX
Version
Date
Subject
1.0
7/2016
Original manual issue.
LCD TV
9-888-803-01

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Summary of Contents for Sony XBR-65Z9D

  • Page 1 SERVICE MANUAL GN2TR CHASSIS ORIGINAL MANUAL ISSUE DATE: 7/2016 Segment: QX Version Date Subject 7/2016 Original manual issue. LCD TV 9-888-803-01...

  • Page 2: Model List

    MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. XBR-65Z9D Black RMF-TX201U (UC2) US/CND XBR-65Z9D...

  • Page 3: Warnings And Cautions

    Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
  • Page 4 Les composants identifi es par une trame et par une marque du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel.

  • Page 5: Use Caution When Handling The Lcd Panel

    Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). 10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity. XBR-65Z9D...

  • Page 6: Safety Check-Out

    6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited. XBR-65Z9D...
  • Page 7 If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B). XBR-65Z9D...

  • Page 8: Self Diagnosis Function

    Record Only Item Detection Items <B/Tu> Tuner & Demodulator I2C communication failure TU_DEMOD Tuner board set detect TCON_ERR <T> T-CON device I2C communication failure FRCTC_I2C None AUD_ERR_I2C <B/D> Audio amp I2C communication failure Blue italic: detect at startup sequence only. XBR-65Z9D...
  • Page 9 To exit the Self Diagnostic screen... *If you want to finish service mode app, do AC OFF/ON →Service mode app is disabled perfectly *if you want to move home menu, push <HOME>button →Service mode app do background(not disable perfectly) XBR-65Z9D...

  • Page 10: How To Enter Service Mode

    *When finished the operation of service mode , please AC Plug OFF/ON the TV set. If you don’t do AC plug OFF/ON, remain the Service Mode App and User can see the Service Mode after RC ON. (Refer the previous page.) XBR-65Z9D...

  • Page 11: Software Version

    SD0.370 2) Press “Enter” or “Return” button to return to Service Mode. Service Mode Model Information >> Self diagnosis History >> Video / Audio >> Panel / PQ >> General Setting >> Tuner >> Wifi >> [</>] Set [Home]Exit XBR-65Z9D...

  • Page 12: Serial Number Edit

    Model Information Select NO if input data is incorrect. Model Number Setting >> Serial Number Edit Press <Enter> to save answer. Service Mode >> Status Information >> Model Information >> Model Number Setting Serial Number Edit Input Data correct? XBR-65Z9D...
  • Page 13 EEPROM. Service Mode The serial number that has been input is displayed. >> Status Information User can still edit the Serial Number. >> Model Information >> Model Number Setting Serial Number Edit Input Data correct? XBR-65Z9D...

  • Page 14: Model Number Setting

    4) Select one Product Name from the list, press <Enter> will pop dialog to inform user to confirm data. Model dependent settings will be overwritten into EEPROM. [MODEL_NUMBER_SETTING] _ _ _ _ _ _ _ _ _ _ _ _ XBR-65Z9D...
  • Page 15 Video / Audio >> G WB Offset <[ ]> Panel / PQ >> <[ ]> General Setting >> B WB Offset Tuner >> Wifi / BT >> [</>] Set [Home]Exit b. To select “WB Adjustment”, press “→” button. [</>] Set [Home]Exit XBR-65Z9D...
  • Page 16 *Please refer to another manual “Service Procedure for Panel, Board and Software Change / Upgrade(P/N:9-888-450-02)” for details. B-board T-con Panel replace replace replace 1.T-con to 0.SoC to 0.SoC to Gamma T-con T-con 1.T-con to 0.SoC to 1.T-con Mura T-con to Soc 1.T-con to 0.SoC to 1.T-con T-con to Soc XBR-65Z9D...
  • Page 17 4. Result OK or NG will be displayed after performance of HDD is checked. General Setting HDD Performance Check HDD Performace Check Back << Aging mode <[On/Off]> Result <[ ]> HDD Performance Check >> Back << >> Update CI+ Credentials >> Boot count reset >> ECS Enable <[On/Off]> [</>] Set [Home]Exit XBR-65Z9D...
  • Page 18 Tuner >> Wifi / BT >> Boot count reset >> ECS Enable <[On/Off]> [</>] Set [Home]Exit [</>] Set [Home]Exit 3) Result OK or NG will be displayed after HDD re-registration is succeed/failed. HDD Re-Register Result <[ ]> Back << XBR-65Z9D...

  • Page 19: Usb Update

    Your software is up to date Some user settings may have changed during the update. Please remove the USB device and select [OK] to exit Please remove the USB device and select ”OK” to exit 5: finished 5: finished XBR-65Z9D...

  • Page 20: Troubleshooting

    Set) B* Board DPA Board (QX only) G* Board/ADP H* Board Speaker Tuner board (Except QX) Wifi & BT Module LD* Board V By One FFC Tcon LCD Panel Panel Panel Power Power (Communication) (Backlight) TEMP 4KBE Problem Audio XBR-65Z9D...
  • Page 21 CN401 DPA Board Harness on DPA board Harness Check STBY 3.3V Replace C402 R407, R408 Between DPA Board to near CN400 on DPA Board BM2 Board Harness on BM2 board Harness BM2 Board u-Com Failure DDCON/LDO Main Device Failure XBR-65Z9D...
  • Page 22 If #pin19 goes High few seconds and downs to Low, Is the voltage >3.0V? Is the voltage >3.0V? 12V DDCON (IC403 on DPA). Check +12V_MAIN Line (G board or IC403 on DPA). Continue next page… Check P_ON_LNB P-on ucom #pin15 Change IC401 Is the voltage >3.0V? XBR-65Z9D...
  • Page 23 (R433) is 0V Check X_BE_RST Change IC401 P-on ucom #pin17 Is the voltage >3.0V? IC400 is working OK If BL_MUTE (R435) is 0V Check BL_ON Change IC401 P-on ucom #pin18 Is the voltage >3.0V? Ucom IC401 is working OK XBR-65Z9D...
  • Page 24 Is fuse OK? Check Vcc voltage Check POWER_ON P-on ucom #pin19 C4xx / C40xx/C6xx (Refer 1-2 No Power U-Com Failure) Is voltage >12.0V? 1-2 No Power U-Com Failure Check Enable pin voltage Is voltage >2.5V? Enable source Change DDCON IC XBR-65Z9D...
  • Page 25 Is diode alive ? Check +3.3V_STBY. G board or IC408 on DPA Check Vcc voltage Check Change D601 C602 D601 Is voltage >4V? Is diode alive? Check +5V_MAIN DDCON (IC404) Check Enable IC600 #pin1 Change IC600 Is voltage >2.5V? Change DDCON IC601 XBR-65Z9D...
  • Page 26 1-3. NO POWER DDCON/LDO LDOs check START Check +3.3V_DDC_OUT Check Vcc voltage DDCON (IC409) C4xxx C6xx Is voltage >3V? +3.3V_STBY (Gx board) 1-2 No Power U-Com Failure Check Enable pin voltage Is voltage >3V? Enable source Change LDO IC XBR-65Z9D...
  • Page 27 Is there 24MHz? behaviors. Muffin reset released? Check uCom ORESETB=High Follow 1.2 Write DDR check eMMC clock present? Is there DDR error? Replace DDR bootloader(*) eMMC Replace Muffin data corruption (*)Possible only at where the bootloader update can be carried out. XBR-65Z9D...
  • Page 28 TROUBLE SHOOTING FLOW 2-1. LED BLINKING 2X (MAIN POWER ERROR) with G* board 2-time blinking Check “+12V_MAIN” at pin 11/13 of CN400 G* Board on BM2 Board, Voltage > 13.2V ? BM2 Board XBR-65Z9D...

  • Page 29: Audio Error

    Less than 3Ω ? Power On 12.5V is supplied to Check B-PWB for a moment before LED 3x blinking? Speaker Harness *For BFM chassis: if with AC adapter, G-PWB refer to LD board *For BM2+DPA chassis: “B-PWB” indicates either BM2 or DPA XBR-65Z9D...
  • Page 30 LD Board at R4441 BE_SCL1/SDA1_LD LD board DPA Board R5053/R5054 LD board on the DPA Board on the DPA Board “H” 4KBE SW or BM2 Board DPA Board Resistor broken 4KBE SW or BM2 Board 4KBE SW or BM2 Board XBR-65Z9D...
  • Page 31 G Board suspicious Symptom Symptom on DPA improvement improvement Panel (T-Con) is DPA board is Symptom suspicious suspicious improve Replace the Harness Harness is Between G Board suspicious and DPS Symptom improve Replace V-By-One FFC the V-By-One FFC is suspicious XBR-65Z9D...
  • Page 32 21pin of CN401 harness Improvement G board to DPA on DPA improvement Harness / G board Connection OK Symptom G board Improvement  Change G board. improvement Change Symptom Panel Panel Improvement Improvement Change Symptom DPA Board Improvement Improvement BM2 Board XBR-65Z9D...
  • Page 33 Setting circumstance is OK? Set to another Temperature, location, etc. Ventilation, etc. Change B* Board, and Aging a few Panel hours Symptom improvement Check I2C_C bus B* Board NG Temp sensor communication OK? I2C_C bus dumping or Muffin check XBR-65Z9D...
  • Page 34 HP/Audio Out terminal ? [Sound] Change [Sound] [Headphone Speaker Link] [Headphone Speaker Link] setting is [On] ? to [Off], OK ? Replace B-PWB Go to 3-3 Power Off Checking HP/Audio out terminal or Headphone detect GPIO may be broken XBR-65Z9D...
  • Page 35 Replace B Board Less than 3Ω ? Confirm the speaker (2) B-PWB harness LDO out short ? Replace Speaker Harness Cut or shorted to the chassis ? Finish (3) B-PWB Return to 2-2 or 3-1 Fuse broken ? Replace B-PWB XBR-65Z9D...
  • Page 36 TROUBLE SHOOTING FLOW 3-4. NO SOUND (POWER ON CHECK) Power On Check From 2-2 (4) POWER_AU check POWER_AU is supplied to DPA for a moment before LED 3x brinking ? Replace G-PWB OK ? Return to 2-2 Finish XBR-65Z9D...
  • Page 37 Increase Headphone Volume is set to MIN? is set to ? Replace BM2 [Audio Out (Fixed)] Replace BM2 [Audio Out (Variable)] Volume Increase Volume is set to MIN? Replace BM2 [Subwoofer] Set [Headphone/Audio Out] to [Headphone] or [Audio Out] XBR-65Z9D...
  • Page 38 TROUBLE SHOOTING FLOW 3-6. NO SOUND (TUNER) No Sound with normal picture Only RF tuner input? Please refer Audio Check IC1000 (SOC) troubleshooting XBR-65Z9D...
  • Page 39 Check Sound by other TV set Refer to 3-2 No Sound Audio which is same model Check Source equipment Is Distributor used ? by Reference TV set Change B-Board. (For example, RB2, RB1) Connect Source Check the settings of Source equipment equipment directly XBR-65Z9D...
  • Page 40 (5x Blinking) on the main board Harness BL_ON：L Symptom Symptom improvement improvement Check Other V by One FFC 5x Blinking Backlight Main board NG Portion: Harness Ext. Video Input - No Picture HDMI - No Picture Tuner - No Picture XBR-65Z9D...
  • Page 41 Parts Broken Problem Problem Problem Problem Problem Problem  OK Condition : No solder splash can be seen  OK Condition : No part short-circuited  NG Condition : Solder splash can be seen  NG Condition : Part short-circuited XBR-65Z9D...
  • Page 42 J2601 Connectivity Parts Broken Problem Problem Problem  OK Condition : No solder splash can be seen  OK Condition : No part short-circuited  NG Condition : Solder splash can be seen  NG Condition : Part short-circuited XBR-65Z9D...
  • Page 43 - Parts for I2C SCL line : R2801, C2804. I2C line for Japan_SKP - Parts for I2C SDA line: R2804 - Parts for I2C SCL line : R2805 TU_1.1V line only in BM2 Japan_SKP Tuner - Parts for TU_1.1V : FB2806 XBR-65Z9D...
  • Page 44 Check Tuner power line 12V LNB Voltage 12V at JL2822 = 12V? Checking For TW, NA- ATSC(MX/UC), For AEP_W, JP_SKP, JP_SKP(Opticast) and PA_T2, CH/HK, and LA- LA-ISDB-T T2(COL) Refer Analog Tuning Refer Digital Tuning 1 Refer Digital Tuning 2 XBR-65Z9D...
  • Page 45 Check IC1000 (SoC) & Tuner module connection (BFM) Notes: - Parts for IFOUT_N line : FB2801, C2807, C2826 - Parts for IFOUT_P line : FB2802, C2808, C2825 - Parts for IFAGC line : R2838, C2827 : Insert correct signal in correct terminal. XBR-65Z9D...
  • Page 46 Check Tuner module connection (BFM) Change NG parts Notes: - Parts for IFOUT_N line : FB2801, C2807, C2826 - Parts for IFOUT_P line : FB2802, C2808, C2825 - Parts for IFAGC line : R2838, C2827 : Insert correct signal in correct terminal. XBR-65Z9D...
  • Page 47 Check Source equipment Change B-Board. by Reference TV set Replace IC1000 (SOC). And inform the designer of it (For example, RB1) And inform the designer of it Reference TV Set OK Reference TV set Check the settings of Source equipment XBR-65Z9D...
  • Page 48 Reference TV set And inform the designer of it (For example, RB1) Reference TV Set OK *(IC3600,R3666,R3667,C3626 Only BM2 board) Reference TV set Replace IC1000 (SOC). And inform the designer of it Check the settings of Source equipment XBR-65Z9D...
  • Page 49 Reference TV set And inform the designer of it (For example, RB1) Reference TV Set OK *(IC3601,R3668,R3669,C3627 Only BM2 board) Reference TV set Replace IC1000 (SOC). And inform the designer of it Check the settings of Source equipment XBR-65Z9D...
  • Page 50 Reference TV set And inform the designer of it (For example, RB1) Reference TV Set OK *(IC3602,R3670,R3671,C3628 Only BM2 board) Reference TV set Replace IC1000 (SOC). And inform the designer of it Check the settings of Source equipment XBR-65Z9D...
  • Page 51 Check resistor value on B-board Resistor value In case that buttons error except power key [BM2/BFM] R1028 : 4.7k [ohm] Main device issue R1107 : 0 [ohm] Change B-board R1050 : 20k [ohm] R1051: 22k [ohm] * R1091 may be not mounted XBR-65Z9D...
  • Page 52 B-board to issue SmartCore harness Change SmartCore SmartCore issue Check resistor value on Parts issue B-board Resistor value [BFM/BM2] R1110 : 0 [ohm] Change B-board R1259 : 47k [ohm] Main device issue * R1110 may be not mounted XBR-65Z9D...

  • Page 53: Light Sensor Error

    SmartCore harness Change SmartCore SmartCore issue Check resistor value on Parts issue B-board Resistor value [BFM/BM2] R1029 : 0 [ohm] R1109 : 0 [ohm] R1052 : 150k [ohm] Change B-board * R1029, R1109 may be not mounted Main device issue XBR-65Z9D...
  • Page 54 CHK2 CHK3 CHK1 CHK4 Check Any scratches Check Ethernet Check CMF along Connector pins Pulse Transformer IC1000 problem. Soldering TX+/-, RX+/- Soldering soldering Change B-board L3400 T3400,T3401 lines? J3400 Change Change B-board Change Pulse Trans Change CMF Ethernet Connector XBR-65Z9D...
  • Page 55 WiFi and Bxx Change harness Change Change Bxx board between Bxx board Wi-Fi module and WiFi If Wi-Fi malfunction happens, • Wi-Fi module • Harness between WiFi and Bxx Wi-Fi module Main Harness • Bxx board are suspected. XBR-65Z9D...

  • Page 56: Bluetooth Malfunction

    Bluetooth Device else Loose BT antenna Connect properly connection Check harness connection is OK Connect properly Loose harness between BT and Bxx Change harness Change BT module Change Bxx board Between Bxx board and BT Main Harness BT module XBR-65Z9D...
  • Page 57 IRM001 cam016 cam018 cam017 cam014 cam015 cam016 cam010 cam005 cam013 CN001 cam018 cam009 cam019 cam015 cam004 cam201 cam004 cam012 cam013 cam002 cam014 IC001 cam003 cam010 cam009 cam003 cam017 cam002 cam001 C002 C001 cam011 cam008 cam005 cam006 cam007 KJ001 KJ002 XBR-65Z9D...
  • Page 58 JL1219 JL1210 JL1222 JL1207 JL1212 JL1208 JL1225 JL1223 JL3407 JL3408 JL3219 JL3409 JL3410 JL3418 JL3417 JL3416 JL3403 JL3402 JL3424 JL3419 JL3420 IRM004 KB002 JL3406 JL3405 JL3404 JL3400 JL3425 JL3421 JL3602 JL3401 JL3423 JL3422 JL3411 JL3608 CM3203 cam204 cam015 cam008 XBR-65Z9D...
  • Page 59 R4021 C421 C421 R4019 R4019 IC4003 IC4003 cam021 cam021 CN3202 CN3202 CN5200 CN5201 cam056 CN5200 CN5201 cam056 cam014 cam001 cam014 cam001 CN402 R4020 CN402 R4020 cam005 C4024 cam003 cam005 C4024 cam003 C4025 C4026 R4017 C4025 C4026 R4017 KJ001 KJ002 XBR-65Z9D...
  • Page 60 JL4400 JL4401 JL4402 JL4403 cam006 JL432 JL433 JL432 JL433 JL420 JL420 JL430 JL431 JL5000 JL430 JL431 JL5000 IRM004 JL412 JL412 JL428 JL429 JL403 JL421 JL428 JL429 JL403 JL421 JL416 JL416 JL415 JL415 JL413 JL413 KB002 JL400 JL400 JL4001 JL4001 XBR-65Z9D...

  • Page 61: Block Diagram

    UART DDR3 Panel 1Gbit x 4 2x3G Main 4KBE Tcon Vx1 (Video) 4K2K/120p (Altair) USB3.0 (Muffin2) RGB 10b USB2.0 3DLR 3DLR D-AMP (TAS5760) WiFi/BT USB HS Vx1 (Gfx) Ethernet Optical S/PDIF DDCs Cur Sens. Temp HP/Line Sensor for XDR XBR-65Z9D...

  • Page 62: Connector Diagram

    DIAGRAMS CONNECTOR DIAGRAM 1. XBR-65Z9D BAX_F T-con CN3800 CN3800 CN5201 To BMFW Board （3key） HUS_GND VBTX11P VBTX11P VBTX7P RxP7 HUS_KEY_AD VBTX11N VBTX11N VBTX7N RxN7 HUS_POWER_KEY VBTX6P RxP6 PANEL FFC 1-821-900-11 VBTX10P VBTX10P SZ15-03HGR VBTX10N VBTX10N VBTX6N RxN6 VBTX9P VBTX9P VBTX5P...
  • Page 63 DIAGRAMS BOARDS LOCATION XBR-65Z9D SMART CORE (L) SWITCH UNIT SMART CORE (L) WLAN / BT MODULE(11AC) HSC4-M XBR-65Z9D...

  • Page 64: Wire Dressing

    WIRE DRESSING OVERVIEW VA Tape ・Fix wire Harness Tie x4 • Fix wire XBR-65Z9D Slide Clamp x0 • Hold wires XBR-65Z9D...
  • Page 65 PANEL HANDLING HANDLING AREA Caution: Do not hold corner area. 100㎜ 100㎜ OK AREA 100㎜ 100㎜ XBR-65Z9D...
  • Page 66 This Clip may come off from B/C by the pressure from outside. When you install or assemble parts on B/C or dressing the harness, please be careful not to push or hit the Clips. Clip Total 34 Clips on BLU flat surface(QX65) XBR-65Z9D...
  • Page 67 (Risk of scratches on aluminum frame or screen surface while moving the module.) BOTTOM BOTTOM BOTTOM Lift up from Bottom side Shift the panel to hold Bottom side Then Lift up Top side BOTTOM Recommended holding position Flip up to vertical position (Refer to following pages for detail) XBR-65Z9D...
  • Page 68 PANEL HANDLING LIFTING UP Short Side Support Long Side Support Holding Corner Area Holding Corner Area HOLDING ON VERTICAL POSITION Bottom AL Frame might deform T-CON Shield might deform Don’t push Cell AL Frame might deform XBR-65Z9D...
  • Page 69 ]. Therefore please be careful in the case of the disassembly or assembly of parts. • [ ] indicates the part to disconnect or remove from the connectors or clampers. 1. XBR-65Z9D 1-1. STAND NECK (2L ONX) A AND STAND BASE (2L ONX) A AND BADGE, XBR LOGO(H3.7) STAND NECK (2L ONX) A STAND BASE (2L ONX) A BADGE, XBR LOGO(H3.7)
  • Page 70 DISASSEMBLY 1. XBR-65Z9D 1-2. COVER SCREW L (2L ONX) AND COVER SCREW R (2L ONX) COVER SCREW L (2L ONX) COVER SCREW R (2L ONX) XBR-65Z9D...
  • Page 71 DISASSEMBLY 1. XBR-65Z9D 1-3. TAPE AND COVER TERMINAL SIDE (2L ONX) COVER TERMINAL SIDE (2L ONX) XBR-65Z9D...
  • Page 72 DISASSEMBLY 1. XBR-65Z9D 1-4. COVER TERMINAL ANLG (2L ONX) A AND COVER TERMINAL INSD (2L ONX) A COVER TERMINAL INSD (2L ONX) A COVER TERMINAL ANLG (2L ONX) A COVER TERMINAL INSD (2L ONX) A (Reverse side) XBR-65Z9D...
  • Page 73 DISASSEMBLY 1. XBR-65Z9D 1-5. COVER TERMINAL TOP (2L ONX) Screw (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 COVER TERMINAL TOP (2L ONX) XBR-65Z9D...
  • Page 74 DISASSEMBLY 1. XBR-65Z9D 1-6. LABEL, REAR TERMINAL (ONX) AND LABEL, INSIDE TERMINAL(PDT 3L) AND LABEL, SIDE TERMINAL (PDT 3L) When you replace the rear cabinet and find that the label also needs to be replaced, please follow the procedure below.
  • Page 75 DISASSEMBLY 1. XBR-65Z9D 1-7. COVER AC (2L ONX) Screw (SCREW , +PWH M3X6) P/N: 4-452-935-01 COVER AC (2L ONX) XBR-65Z9D...
  • Page 76 DISASSEMBLY 1. XBR-65Z9D 1-8. POWER-SUPPLY CORD (WITH CONN.) POWER-SUPPLY CORD (WITH CONN.) XBR-65Z9D...
  • Page 77 DISASSEMBLY 1. XBR-65Z9D 1-9. REAR COVER (2L ONX) A 4 screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02 2 screws (JOINT, SCREW) P/N: 4-400-043-11 5 screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79 Push to upside 13 screws (SCREW , +PWH M3X6) P/N: 4-452-935-01...
  • Page 78 DISASSEMBLY 1. XBR-65Z9D 1-9. REAR COVER (2L ONX) A NOTE: BT ANTENNA REAR COVER (2L ONX) A XBR-65Z9D...
  • Page 79 DISASSEMBLY 1. XBR-65Z9D 1-10. TAPE AND COVER UNDER (2L ONX) A TAPE COVER UNDER (2L ONX) A XBR-65Z9D...
  • Page 80 DISASSEMBLY 1. XBR-65Z9D 1-11. TAPE TAPE TAPE TAPE TAPE XBR-65Z9D...
  • Page 81 DISASSEMBLY 1. XBR-65Z9D 1-12. TAPE TAPE TAPE TAPE XBR-65Z9D...
  • Page 82 DISASSEMBLY 1. XBR-65Z9D 1-13. TAPE AND WIRE DRESSING TAPE XBR-65Z9D...
  • Page 83 DISASSEMBLY 1. XBR-65Z9D NOTE: 1-14. SMART CORE (L) SMART CORE (L) XBR-65Z9D...
  • Page 84 DISASSEMBLY 1. XBR-65Z9D 1-15. TAPE AND WIRE DRESSING TAPE TAPE TAPE XBR-65Z9D...
  • Page 85 DISASSEMBLY 1. XBR-65Z9D 1-16. WIRE DRESSING XBR-65Z9D...
  • Page 86 DISASSEMBLY 1. XBR-65Z9D 1-17. HOLDER SIDE SW(PDT) AND SWITCH UNIT (3M-P) Screw (SCREW M3X3.0 STEP) P/N: 4-579-926-01 SWITCH UNIT (3M-P) HOLDER SIDE SW(PDT) XBR-65Z9D...
  • Page 87 DISASSEMBLY 1. XBR-65Z9D 1-18. HARNESS ASSY (MAIN) AND TSA Screw (SCREW, +PSW M3X6) P/N: 4-472-518-11 HARNESS ASSY (MAIN) P/N: 1-910-111-51 XBR-65Z9D...
  • Page 88 DISASSEMBLY 1. XBR-65Z9D 1-19. GASKET, BKT TS(ONX) AND BRACKET, TS AND SPACER, BKT TS(ONX) Screw (SCREW, +PSW M3X6) P/N: 4-472-518-11 BRACKET, TS SPACER, BKT TS(ONX) XBR-65Z9D...
  • Page 89 DISASSEMBLY 1. XBR-65Z9D 1-20. SPEAKER BOX ASSY 4 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 SPEAKER BOX ASSY SPEAKER BOX ASSY XBR-65Z9D...
  • Page 90 DISASSEMBLY 1. XBR-65Z9D 1-21. BT ANTENNA AND BRACKET SLIDE L (2L ONX) AND BRACKET SLIDE R (2L ONX) 14 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11 BRACKET SLIDE R (2L ONX) BRACKET SLIDE L (2L ONX) Screw (SCREW, +PSW M3X6) P/N: 4-472-518-11...
  • Page 91 DISASSEMBLY 1. XBR-65Z9D 1-22. TAPE AND CONNECTOR ASSY 28P TAPE CONNECTOR ASSY 28P P/N: 1-910-111-54 XBR-65Z9D...
  • Page 92 DISASSEMBLY 1. XBR-65Z9D 1-23. TAPE AND FLEXIBLE FLAT CABLE 30P FLEXIBLE FLAT CABLE 30P P/N: 1-910-111-55 TAPE TAPE TAPE XBR-65Z9D...
  • Page 93 DISASSEMBLY 1. XBR-65Z9D 1-24. CONNECTOR ASSY 14P CONNECTOR ASSY 14P P/N: 1-910-111-52 XBR-65Z9D...
  • Page 94 DISASSEMBLY 1. XBR-65Z9D 1-25. G6 5 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12 XBR-65Z9D...
  • Page 95 DISASSEMBLY 1. XBR-65Z9D 1-26. SHEET, INSULATION (ONX 2L) NOTE: SHEET, INSULATION (ONX 2L) XBR-65Z9D...
  • Page 96 DISASSEMBLY 1. XBR-65Z9D 1-27. TAPE AND FLEXIBLE FLAT CABLE 51P AND FLEXIBLE FLAT CABLE 30P(BD) TAPE TAPE FLEXIBLE FLAT CABLE 51P FLEXIBLE FLAT CABLE 30P(BD) P/N: 1-849-540-11 P/N: 1-910-111-56 XBR-65Z9D...
  • Page 97 DISASSEMBLY 1. XBR-65Z9D 1-28. WIRE DRESSING AND CONNECTOR ASSY 20P AND FLEXIBLE FLAT CABLE 41P CONNECTOR ASSY 20P FLEXIBLE FLAT CABLE 41P P/N: 1-910-111-53 P/N: 1-849-541-11 XBR-65Z9D...
  • Page 98 DISASSEMBLY 1. XBR-65Z9D 1-29. FLEXIBLE FLAT CABLE 51P AND BRACKET, INSIDE (PDT 3L) FLEXIBLE FLAT CABLE 51P P/N: 1-849-539-11 BRACKET, INSIDE (PDT 3L) XBR-65Z9D...
  • Page 99 DISASSEMBLY 1. XBR-65Z9D 1-30. CUSHION 525A AND BRACKET, SIDE (PDT 3L) BRACKET, SIDE (PDT 3L) CUSHION 525A XBR-65Z9D...
  • Page 100 DISASSEMBLY 1. XBR-65Z9D 1-31. BM2 8 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11 XBR-65Z9D...
  • Page 101 DISASSEMBLY 1. XBR-65Z9D 1-32. DPA 4 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11 XBR-65Z9D...
  • Page 102 DISASSEMBLY 1. XBR-65Z9D 1-33. SHEET, THERMAL(BM) AND PLATE, MAIN S (ONX) SHEET, THERMAL(BM) PLATE, MAIN S (ONX) 2 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11 XBR-65Z9D...
  • Page 103 DISASSEMBLY 1. XBR-65Z9D 1-34. SHEET, THERMAL(BM) AND PLATE, MAIN S (PDT) SHEET, THERMAL(BM) PLATE, MAIN S (PDT) 2 screws (SCREW, +PSW M3X6) P/N: 4-472-518-11 XBR-65Z9D...
  • Page 104 DISASSEMBLY 1. XBR-65Z9D 1-35. BRACET, VESA (HWK) 8 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01 BRACET, VESA (HWK) XBR-65Z9D...
  • Page 105 DISASSEMBLY 1. XBR-65Z9D 1-36. SHEET, INSULATION LS (ONX 2L) AND TAPE AND LCD PANEL NOTE: SHEET, INSULATION LS (ONX 2L) NOTE: LCD PANEL TAPE XBR-65Z9D...
  • Page 106 DISASSEMBLY 2. SMART CORE (L) 2-1. BRACKET, WIFI ASSY BRACKET, WIFI ASSY XBR-65Z9D...
  • Page 107 DISASSEMBLY 2. SMART CORE (L) 2-2. WLAN / BT MODULE(11AC) AND BRACKET, WIFI NOTE: BRACKET, WIFI NOTE: For This Model WLAN / BT MODULE(11AC) XBR-65Z9D...
  • Page 108 DISASSEMBLY 2. SMART CORE (L) 2-3. COVER, TOP COVER, TOP XBR-65Z9D...
  • Page 109 DISASSEMBLY 2. SMART CORE (L) 2-4. HSC4-M NOTE: HSC4-M XBR-65Z9D...
  • Page 110 DISASSEMBLY 2. SMART CORE (L) 2-5. PANEL, ORNAMENT PANEL, ORNAMENT Sequence Information XBR-65Z9D...
  • Page 111 DISASSEMBLY 2. SMART CORE (L) 2-6. GUIDE, LIGHT AND CASE, BTM (L) GUIDE, LIGHT CASE, BTM (L) XBR-65Z9D...

  • Page 112: Exploded Views

    • The construction parts of an assembled part are indicated with a collation number in the remark column. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. 1. XBR-65Z9D REAR COVER 1 REF.
  • Page 113 EXPLODED VIEWS 1. XBR-65Z9D REAR COVER 2 REF. No. PART No. DESCRIPTION MARK 4-586-877-01 REAR COVER (2L ONX) A 1-474-647-11 SWITCH UNIT (3M-P) 4-579-994-01 HOLDER SIDE SW (PDT) A-2093-479-A TSA MOUNT 4-595-106-01 COVER UNDER (2L ONX) A 1-859-100-11 SPEAKER BOX ASSY...

  • Page 114: Lcd Panel

    EXPLODED VIEWS 1. XBR-65Z9D LCD PANEL REF. No. PART No. DESCRIPTION MARK 4-586-887-01 BRACKET SLIDE L (2L ONX) 4-579-711-51 BRACKET, SIDE (PDT 3L) A-2094-445-A COMPL SVC BM2_UC_I_S 4-579-712-01 BRACKET, INSIDE (PDT 3L) 4-546-473-01 BRACET,VESA(HWK) 4-593-576-01 SHEET, INSULATION LS (ONX 2L)
  • Page 115 EXPLODED VIEWS 1. XBR-65Z9D CONNECTORS REF.NO. PART No. DESCRIPTION MARK 1-849-539-11 FLEXIBLE FLAT CABLE 51P CN5201(DPA)-TCON(1) 1-849-540-11 FLEXIBLE FLAT CABLE 51P CN3800(BM2)-DPA(1) 1-849-541-11 FLEXIBLE FLAT CABLE 41P CN5200(DPA)-TCON(1) 1-910-111-51 HARNESS ASSY (MAIN) CN1000(BM2)-CN001(HSC4)-WIFI-SM (1) 1-910-111-52 CONNECTOR ASSY 14P CN6601(G6)-CN202(LD) (1)
  • Page 116 EXPLODED VIEWS 1. XBR-65Z9D SCREWS REF. DESCRIPTION PART No. SCREW +PSW M4X10 4-159-298-01 SCREW +BVTP 3X10 TYPE2 IT-3 7-685-647-79 SCREW, +PSW M3X6 4-472-518-11 SCREW M3X3.0 STEP 4-579-926-01 SCREW, ORNAMENTAL M6X12 4-268-126-02 SCREW, +PSW M3X6 W12 4-256-393-12 JOINT, SCREW 4-400-043-11 SCREW , +PWH M3X6...
  • Page 117 EXPLODED VIEWS 2. SMART CORE (L) REF. No. PART No. DESCRIPTION MARK 4-580-149-01 PANEL, ORNAMENT A-2092-888-A HSC4-M MOUNT 4-580-148-01 CASE, BTM (L) 4-580-150-01 GUIDE, LIGHT 4-580-151-11 COVER, TOP 4-547-397-02 BRACKET, WIFI 1-458-912-11 WLAN/BT MODULE(11AC) XBR-65Z9D...
  • Page 118 STAND BASE (2L ONX) A 4-586-879-01 COVER CENTER (2L ONX) A 4-586-890-01 STAND NECK (2L ONX) A 4-548-743-01 HOLDER, HS WS (MUF) 4-589-398-01 BAG, SCREW (M5L16)(8)(PDT_4L) (2-580-608-01) (SCREW, +PSW M5X16) 8pcs 4-549-188-01 HOLDER(HS MUF) 4-584-547-01 HEAT SINK(MUFF2 C) 7-600-040-44 ADHESIVE (SV380C) 333CC GRY XBR-65Z9D...
  • Page 119 English 2016GL08-Data Made in Japan 9-888-803-01 © 2016. 7 Sony Visual Products Inc. XBR-65Z9D...
  • Page 120 HOW TO TAKE OFF A REAR COVER Remove Pull to arrow direction Remove cover Pull to arrow direction COVER,CENTER Remove SCREW(+BVTP 3X10) except J1 / CEI / UKA / Pull to arrow direction Remove cover Pull to arrow direction Remove cover XBR-65Z9D...
  • Page 121 Slide to arrow direction SCREW M3x3 STEP Only 75” Remove screw ：SCREW +PWH M3x6 Remove screw Remove screw ：SCREW ORNAMENT M6x12(4pcs) ：SCREW +PWH M3x6(13pcs) Remove cover Push on red circle & Slide to arrow direction Remove screw ：SCREW +BVTP 3x10(5pcs) XBR-65Z9D...
  • Page 122 APPENDIX-1 HOW TO TAKE OFF A REAR COVER Lock Lock Unlock Unlock Slide to arrow direction Slide to arrow direction ★Unlock REAR COVER ★Unlock REAR COVER Finish! Pull to arrow direction XBR-65Z9D...
  • Page 123 Other keys: IR remote will turn on. 3. While MIC LED is on, please speak a keyword which you want to search. 4. Searching result will be displayed. NOTE: If you cannot use voice search function, please check the next page. XBR-65Z9D...
  • Page 124 1. Press the HOME button, select [Settings]  [Voice Remote Control]  [Activate the button] then, follow the on-screen instruction. 2. Prepare Voice Remote Control. 3. Press and hold down the Volume-down key. 4. Press key for 3 seconds while holding down the Volume-down key pressed. XBR-65Z9D...

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