Drive Clutch Installation - Pioneer 1200 Maintenance Service Manual

17
TORQUE CONVERTER

DRIVE CLUTCH INSTALLATION

1. Place the drive clutch assembly on the crankshaft taper. Position the mounting washer (19) (with the
green side facing out) on the bolt (17) and start the bolt into the crankshaft (Figure 17-7, Page 17-8). See
following NOTE.
NOTE: The drive clutch mounting bolt has left-hand threads.
2. Tighten the drive clutch retaining bolt (17) to 25 ft-lb (33.9 N·m).
3. Install the starter/generator belt and adjust belt tension as instructed. See Starter/Generator Installa-
tion, Section 12, Page 12-9. Tighten the starter/generator mounting hardware to 23 ft-lb (31.2 N·m) and
the adjusting hardware to 13 ft-lb (17.6 N·m).
4. Install the drive belt as instructed. See Drive Belt Installation on page 17-4.
5. Connect the spark plug.
6. Connect the battery cables, positive (+) cable first, and tighten terminals to 20 ft-lb (27 N·m). Coat ter-
minals with Battery Terminal Protector Spray (CCI P/N 1014305).
7. Place the Forward/Reverse handle in the NEUTRAL position.
8. Drive the vehicle and check for proper operation.
Page 17-12 2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
DRIVE BUTTON TAKE UP
SPRING PROPERLY INSTALLED
Figure 17-15 Correct Orientation of Drive Button Take-up Spring
Drive Clutch