Related Manuals for Badger Meter HEDLAND MR Series
Summary of Contents for Badger Meter HEDLAND MR Series
- Page 1 MR Flow Transmitter Flow Transmitter 3500 PSI/241 BARS MAX User Manual XMT-UM-00498-EN-02 (November 2013)
- Page 2 MR Flow Transmitter Page ii November 2013...
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Page 3: Table Of Contents
User Manual CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Information . - Page 4 MR Flow Transmitter API Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Water-Based Fluids .
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Page 5: Introduction
User Manual INTRODUCTION The MR flow transmitter is a state-of-the-art, microprocessor based variable area flow meter . It combines the rugged proven technology of a piston-type, variable area flow meter with solid state circuitry including: • Non-contact sensor electronics • Electronic signal conditioning circuit •... -
Page 6: Installation
MR Flow Transmitter INSTALLATION THIS PRODUCT SHOULD BE INSTALLED AND SERVICED BY TECHNICALLY QUALIFIED PERSONNEL TRAINED IN MAINTAINING INDUSTRIAL CLASS FLOW INSTRUMENTATION AND PROCESSING EQUIPMENT. READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLING THE UNIT. IF YOU HAVE ANY QUESTIONS REGARDING PRODUCT INSTALLATION OR MAINTENANCE, CALL YOUR LOCAL SUPPLIER FOR MORE INFORMATION. DISCONNECT ELECTRICAL POWER BEFORE OPENING WIRING ENCLOSURE. -
Page 7: Installation Recommendations
User Manual Installation Recommendations The transmitter is a simple device to install . However, the following measures are recommended for reliable, trouble- free operation: • Align pipe accurately . Piping should be accurately aligned and of correct length . The high pressure body of the transmitter can withstand shock and flow/pressure pulsation . -
Page 8: Schematics
MR Flow Transmitter THE FLOW TRANSMITTER IS DESIGNED TO OPERATE ONLY ONE OF ITS THREE OUTPUTS AT A TIME (0…5V DC OR 0…10V DC OR 4…20 MA). CONNECTING MULTIPLE OUTPUTS SIMULTANEOUSLY WILL RESULT IN INACCURATE OUTPUT SIGNAL LEVELS. Schematics The transmitter can be wired in various configurations to allow interface with many different types of data collection and control instrumentation . - Page 9 User Manual External DC Sensor Excitation Black Green 4-20 mA Input White Example: Chart Recorder Schematic 1: 4…20 mA connection using targets power supply. Sensor Excitation Black 0-5 VDC Input Green 0-10 VDC Input White Ground Example: Chart Recorder Schematic 2: 0…5 Vdc or 0…10 Vdc connection using targets power supply.
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Page 10: Installing The Transmitter
MR Flow Transmitter Flow Direction Arrow Flow Inlet Port Figure 4: Flow direction arrow Installing the Transmitter 1 . Disconnect the electrical power from the target system before making or changing any transmitter connections . 2 . Use 0 .05 A fast-acting fuse if non-current limited power sources are used . 3 . - Page 11 User Manual Place wrench on transmitter ats on the same side plumbing is being tightened Never place wrench on transmitter ats opposite plumbing being tightened Figure 6: Rotating meter November 2013 Page 11...
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Page 12: Operation
MR Flow Transmitter OPERATION Operating the Meter The monitor has two modes of operation, referred to as RUN mode and PROGRAM mode as indicated on the display screen readout . Normal operation will be in the run mode . To access the program mode, press MENU until the first programming screen DISPLAY appears . -
Page 13: Cover Removal/Reinstallation
User Manual Enters and exits programming mode . Press MENU once to change to programming mode . The mode MENU indicator on the display will change from RUN to PROGRAM . Press to scroll through the configuration choices in a bottom-to-top order . For numeric setup, this button increments numeric values . -
Page 14: Numeric Value Entry Procedure
MR Flow Transmitter Numeric Value Entry Procedure OTEE: If you are already in PROGRAM mode and the desired selection is displayed, proceed to step 3 below . If you are in PROGRAM mode and the desired selection is not displayed, press and repeat pressing until the desired selection appears . - Page 15 User Manual Full Flow Rate The full flow rate is used to span the meter . Its displayed name is FULL FLOW and is viewed or changed using the Numeric Value Entry Procedure . Zero Capture The zero position of the meter cone must be set when installing the meter . To capture the zero calibration position, press ENTER at the ZERO CAP prompt .
- Page 16 MR Flow Transmitter Password Password protection prevents unauthorized users from changing programming information . Initially the password is set to all zeros . Its displayed name is PASSWORD and is viewed or changed using the Numeric Value Entry Procedure . Restore Defaults This feature allows you to restore factory calibration data .
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Page 17: Maintenance
User Manual MAINTENANCE BEFORE ATTEMPTING TO REMOVE THE TRANSMITTER FROM THE LINE, CHECK THE SYSTEM TO CONFIRM THAT LINE PRESSURE HAS BEEN REDUCED TO ZERO PSI. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND/OR DAMAGE TO THE EQUIPMENT. DISCONNECT ELECTRICAL POWER BEFORE REMOVING METER COVER. -
Page 18: Troubleshooting
MR Flow Transmitter TROUBLESHOOTING No LCD Display • For 4…20 mA operation, check for current flow in the loop . • Check polarity of the current loop connections for proper orientation . • For 0…5V or 0…10V operation, check for proper voltage being supplied to the unit . •... -
Page 19: Application Information, Liquid
User Manual APPLICATION INFORMATION, LIQUID Viscosity Effect (SUS/cSt) The design uses a precision machined, sharp- edged orifice and biasing calibration spring that assures operating stability and accuracy over the wide viscosity range common to many fluids . Generally, high flow models of each meter size provide good accuracy over a viscosity range of 40…500 SUS (4 .2…109 cSt) . - Page 20 MR Flow Transmitter + ° + ° Table 3–Specific Gravity Correction Factor (f Sp Gr Table 2: Conversion factors OTEE: Table 2 is included to show the correction algorithms include in the program to perform pressure, temperature, and specific gravity corrections . When configuring the MR flow transmitter, enter the actual operating pressure, temperature, and specific gravity values, not the correction factors .
- Page 21 User Manual LIQUIDS Correction Factor Specific Fluid Gravity Water Acetic Acid (Air Free) 1 .06 0 .909 0 .971 Acetone 0 .79 1 .053 1 .125 Alcohol Butyl (Butanol) 0 .83 1 .027 1 .098 Alcohol Ethyl (Ethanol) 0 .83 1 .027 1 .098 Ammonia...
- Page 22 MR Flow Transmitter LIQUIDS Specific Correction Fluid Gravity Factor 1 .0 1 .000 Argon (A) 1 .38 1 .175 Carbon Dioxide (CO 1 .53 1 .237 Freon 11 (CCI 4 .92 2 .218 Freon 12 (CCI 4 .26 2 .060 Helium (HE) 0 .14 0 .374...
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Page 23: Specifications
User Manual Length Length Length Width Width Width Width Depth Offset Hole Nominal Dia. in. Port Size (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 6 .60 5 .27 6 .41 6 .00 3 .23 3 .00 4 .20 2 .94 1 .51 0 .31... -
Page 24: Materials
MR Flow Transmitter Materials All Meters Common 2024 – T351 Anodized aluminum body, piston and cone Parts C360 Brass body, piston and cone T303 Stainless body, 2024 – T351 Anodized aluminum piston and con (Oil, PE WBF, & Air meters) T303 Stainless body, C360 Brass piston and con (Water meters) T316 Stainless body, piston and cone Petroleum (Oil) - Page 25 User Manual High Cycle Per NFPA/T2 .6 .1 R1 - 1991, C/90, the method of verifying rated fatigue pressure (or establishing ApplicationsE: the rated burst pressure, or both) of the pressure containing envelope conforms to NFPA/T2 .6 .1 Pressure Fatigue R1, Fluid power systems and products –...
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Page 29: Flow Vs Pressure Drop
User Manual FLOW VS PRESSURE DROP Petroleum Fluids 3/4"/ 1" 1/2" 1-15 .20-2.0 1/4" 5-50 4-40 .10-1.0 1-10 3-30 .05-.50 1-10 .02-.20 0.5-5.0 2-20 0.5-5.0 0.2-2.0 0.2-2.0 0.1-1.0 FLOW, GPM FLOW, GPM FLOW, GPM 1-1/4"/1-1/2" 20-300 10-200 10-150 3.0" 10-100 10-75 5-50 3-30... -
Page 30: Phosphate Ester
MR Flow Transmitter Phosphate Ester 0.20-2.0 1/4" 1/2" 1-15 0.10-1.0 1-10 .02-.20 .05-.50 0.2-2.0 0.5-5.0 0.1-1.0 2 2.5 FLOW, GPM FLOW, GPM 5-50 3/4"/ 1" 10-150 1-1/4" / 1-1/2" 4-40 10-100 3-30 0.5-5.0 10-75 2-20 5-50 1-10 0.2-2.0 3-30 0 1 2 3 FLOW, GPM FLOW, GPM 1-1/4"/1-1/2"... -
Page 31: Api Oil
User Manual API Oil 1/2" 1-15 .20-2.0 1/4" .10-1.0 1-10 0.5-5.0 0.2-2.0 FLOW, GPM FLOW, GPM 1-1/4"/ 1-1/2" 3/4" / 1" 4-40 10-100 10-75 3-30 5-50 2-20 3-30 FLOW, GPM FLOW, GPM November 2013 Page 31... -
Page 32: Water-Based Fluids
MR Flow Transmitter Water-Based Fluids 3/4" / 1" 1/4" 1/2" .20-2.0 1-15 5-50 .10 -1.0 1-10 4-40 0.5-5.0 0.2-2.0 3-30 0.1-1.0 .05-.50 0.5-5.0 2-20 0.2-2.0 1-10 0.2-2.0 FLOW, GPM FLOW, GPM FLOW, GPM 20-180 3" 1-1/4"/ 1-1/2" 20-275 10-150 10-100 10-75 5-50 3-30... -
Page 33: Water
User Manual Water 3/4" / 1" 1/4" 1/2" .20-2.0 1-15 5-50 .10 -1.0 1-10 4-40 0.5-5.0 0.2-2.0 3-30 0.1-1.0 .05-.50 0.5-5.0 2-20 0.2-2.0 1-10 0.2-2.0 FLOW, GPM FLOW, GPM FLOW, GPM 1-1/4"/ 1-1/2" 15-150 3" 10-150 10-100 10-100 10-75 5-50 3-30 5-50 FLOW, GPM... -
Page 34: Air/Compressed Gases
MR Flow Transmitter Air/Compressed Gases 3-30 1/4" 1/2" 15-150 2-20 10-100 1-10 5-50 3-25 0.5-5 FLOW, SCFM FLOW, SCFM 3/4" / 1" 100-1000 1-1/4"/ 1-1/2" 10-100 25-250 15-150 80-800 3-25 60-600 5-50 40-400 20-200 1000 FLOW, SCFM FLOW, SCFM Air/Caustic and Corrosive Gases 3-30 1/4"... - Page 35 User Manual INTENTIONAL BLANK PAGE November 2013 Page 35...
- Page 36 The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Middle East and Africa | Badger Meter Europa GmbH | Nurtinger Str 76 | 72639 Neuffen | Germany | +49-7025-9208-0 Czech Republic | Badger Meter Czech Republic s.r.o.