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Panasonic 55ES Series Technical Manual

Panasonic 55ES Series Technical Manual

Oled tv

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Order No. ITD1703902GE
LCD-201703
Model No.
2017 - LCD TV / OLED TV
OLED-201707
Ver. 3.0 (Jul-2017)
Circuit Operation and Troubleshoot
c
Panasonic Corporation 2017
Unauthorized copying and distribution is
a violation of law.
1

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Summary of Contents for Panasonic 55ES Series

  • Page 1 Order No. ITD1703902GE LCD-201703 Model No. 2017 - LCD TV / OLED TV OLED-201707 Ver. 3.0 (Jul-2017) Circuit Operation and Troubleshoot Panasonic Corporation 2017 Unauthorized copying and distribution is a violation of law.
  • Page 2 Revision History Version Issued/Revised Revised content date Ver. 1.0 27th. Mar. 2017 First version Ver. 2.0 May. 2017 Add new model information (P.5, 8, 9, 14, 19, 21, 22, 38, 43, 47-50, 52, 55) Ver. 3.0 Jul. 2017 Add OLED model information OLED (P.5, 10, 16, 19, 21, 25, 42, 54-56, 58, 59, “5.Information for OLED Model”...
  • Page 3 INDEX INDEX 1.Board Layout 2.Video Signal Processing 3.Power Supply 3-1. Power Board Structure 3-2. Stand by / Start up Operation 4.SOS Protection Circuit and Troubleshooting 5.Information for OLED Model...
  • Page 4 1. Board Layout...
  • Page 5 Board Layout -1 55/49/43/32/24ES***/E***, 55/49/43/40EX6** 65EX6** 40ES***/E*** (Europe and Oceania) 65/58/50/40EX7** 75EX7** GK board is for only 40ES**/40E** inch model OLED 65/55EZ*** (only EZ1000)
  • Page 6 Board Layout -2 ( A+P ) ( 32E410/400 ) AC input Speaker Speaker Board Name Function A-Board Main Board P-Board Power supply, Backlight Drive, Power key, Control key K-Board Remote Receiver, Power LED...
  • Page 7 Board Layout -3 ( A+P ) ( 49EX600 ) WiFi Module AC input Speaker Speaker (T-CON) Not repairable, One of the panel module Board Name Function A-Board Main Board P-Board Power supply, Backlight Drive, Power key, Control key K-Board Remote Receiver, Power LED...
  • Page 8 Board Layout -5 ( A+P+LDP ) ( 65EX600 ) WiFi Module LDP2 LDP3 A10B LDP5 LDP6 AC input Speaker Speaker (T-CON) Not repairable, One of the panel module Board Name Function Board Name Function A-Board Main Board LDP-Board Power supply for Backlight Drive P-Board Power supply for Signal Process K-Board...
  • Page 9 Board Layout -6 OLED (A+P+PB) ( 65EZ1000 ) (T-CON) Not repairable, One of the panel module AC input WiFi Module Bluetooth Module Board Name Function Board Name Function A-Board Main Board GK-Board P-Board Power supply for Signal Process K-Board Remote Receiver, Power LED PB-Board Power supply for Panel Z-Board...
  • Page 10 2. Video Signal Processing...
  • Page 11 Video/Audio Signal Process - 1 E4** series OPT_out IC4900 Audio AMP USB1 IC8000 IC68** Antenna (MT5561) terminal De-Modulation Resize IP conv. LVDS Data Component to LCD Panel HDMI1/2 The input terminals are different by the models or countries.
  • Page 12 Video/Audio Signal Process - 2 ES4**/ ES5** / ES6** series (*)Headphone OPT_out WiFi IC8601 (*1)Bluetooth IC3800or4900 (USB HUB) Audio AMP USB1/2 IC8000 TU670* Antenna (Peaks LD11/ IC68** terminal TUNER MT5581P) De-Modulation Resize IP conv. LVDS Data Component IC8650 to LCD Panel (LAN) CI-slot (only Europe)
  • Page 13 Video/Audio Signal Process - 3 EX6** / EX700/730 series (*)Headphone OPT_out WiFi (*)Bluetooth IC8705 IC3800or4900 Audio AMP (USB HUB) USB2 USB1 USB3(3.0) IC8000 to LCD Panel (MT5811Q) IC68** TU670* Antenna Resize De-Modulation TUNER terminal IP conv. ( V by One format ) Component CI-slot (only Europe)
  • Page 14 Video/Audio Signal Process - 4 EX750/780 series (*)Headphone OPT_out WiFi (*)Bluetooth IC8705 IC3800or4900 Audio AMP (USB HUB) USB2 USB1 USB3(3.0) IC9000 IC8000 to LCD Panel (MFC15) (MT5811P) Frame Rate Resize IC68** TU670* Color space Antenna IP conv. De-Modulation TUNER terminal Convert 2D->3D ( V by One format )
  • Page 15 Video/Audio Signal Process - 5 OLED EZ900/1000 series (*)Headphone (add for OPT_out only EZ1000) WiFi IC3900/01 IC3900/01 Audio AMP Bluetooth IC8705 IC3800/01 Audio AMP Audio AMP (USB HUB) USB3 USB2 USB1(3.0) IC4300 to OLED (GCEX2) IC8000 SD card IC9000 Panel (MT5811P) (only TC/TX (MFC15)
  • Page 16 Troubleshoot for Video Signal Problem <LCD Panel Test Mode> :When abnormal picture is displayed, troubleshoot by the test pattern in LCD module. If the picture is no problem, A board must be defective. If the picture is also abnormal, LCD panel module must be defective. Just in case, confirm the flat cable connection between A board and T-CON board.
  • Page 17 Troubleshoot for Video/Audio Signal Problem <TV Self Test> Customers also can check the picture and sound by internal data. If the picture and sound is no problem, the reason of trouble is mostly not a TV. How to display : Menu HELP TV Self Test...
  • Page 18 System Information You can check some information in Help menu. Software version = ver. 3.003 (Main , STBY , GCEX, FRC) MENU Help System information Status1 : model ID Status2 : LSI (Package/Release/data ver), AQ (Package/Release/data ver) Status3 : 00 = Bad block in NAND Flash 00 = Main SOC Reboot counter 00 = System crash counter 00 = Emergency(SOS) counter...
  • Page 19 3. Power Supply 3-1. Power Board Structure...
  • Page 20 Board Structure E4** ES4**/5**/6** EX6** EX7** EZ*** (4K) (4K) (OLED) 24inch 32inch 43inch 49inch 50inch 55inch A+P+PB 58inch 65inch A+P+LDP A+P+PB 75inch A+P+LDP Except K, GK boards...
  • Page 21 Power Board Structure -1 ( P Board only ) This block diagram is 2ch drive for backlight. < P > The number of channel is different by the models (LCD panels). The VLED voltage is also different by the LCD panels. VLED Anode Power...
  • Page 22 Power Board Structure -3 ( P+LDP Boards ) ( only 65EX6**/75EX7** ) < P + LDP > LDP block diagram is 2ch drive for backlight. VLED 1 ch Anode The number of channel is different by the models (LCD panels). The VLED voltage is also different by the LCD panels.
  • Page 23 Power Board Structure -4 ( P+PB Boards ) OLED < P + PB > ( only EZ** ) There is no drive circuit for backlight (T-CON) (TNPA6311/6333) Power EVDD_ON (BL-ON) TV_SUB-ON Power STB5V (TNPA6310)
  • Page 24 3-2. Stand by / Start up Operation The explanation is for the case of “Power Board Structure -1 (P board only, )”, ex.49/55EX600 but “LDP, P+LDP, P+PB” cases are basically same start up operation.
  • Page 25 Voltage Distribution ( A+P Boards ) <A+P> Ex. 49/55EX600** series LCD Module (Each models are different pin allocation but operation is same.) LCD Panel 64V(*) convert Output T-CON VLED1,2 (*110-132V) board Drive PNL12V 44 - 51 BL_ON F15V 1 - 4 1 - 4 Output PNL12V...
  • Page 26 Start up Operation-1 <A+P> Ex. 49/55EX600** series (Each models are different pin allocation but operation is same.) LCD Module Transformer Q7402/04 T7301 VLED1,2 L7815/16/ (*110-132V) 64V(*) Power Q7804/01 LCD Panel 64V(*) Output T7202 (light) (light) (DC/DC) (Back T-CON IC7201 Light) board Drive IC7800...
  • Page 27 Start up Operation-2 <A+P> Ex. 49/55EX600** series < from AC plug in to : P board > ( TNPA6376** ) Anode1 ( PFC = OFF T7301 Q7402/04 ( Through ) D7403 D7217 AC100V: 140V ( OFF ) C7422 T7202 C7213/15 D7106 AC240V: 330V) Anode2...
  • Page 28 Start up Operation-3 <A+P> < from AC plug in to : P board > When the TV is plugged in, the rectifier start to produce DC voltage which leads through PFC circuit directly to the power switches Q7301, Q7302. (PFC circuit IC7201 does not operate at this moment.) Besides this DC voltage is provided also for D7104, D7105 which provide start voltage to pin 1 of power supply IC 7301.
  • Page 29 Start up Operation-4 <A+P> < from : A board > Ex. 49/55EX600** series LCD_TV_SUB_ON IC8000 IC5000 STB3.3V PEAKS IC7405 A10B 3.3V STB5V Signal REMOTE Processing 3.3V KEY3 POWER LED_on Switch (Each models are different pin allocation but operation is same.) Standby (It can receive only Power SW) (It can receive Power SW, Remote, Viera Link and so on)
  • Page 30 ( Reference ) Start up Operation-4 <A+P> < from : A board > To WiFi adaptor JK8600 JK8705/8605 The power line for LAN/WiFi is supplied from Standby power. IC8706 5V for *) If the setting of “Power on by WiFi Apps”, etc.
  • Page 31 Start up Operation-5 <A+P> < from : A board > The STB5V from pin7 of connector P2 is applied to the Analog ASIC (IC5000) for supplying power to the Main CPU/PEAKS (IC8000) on the A board. The Analog ASIC (IC5000) converts the STB5V to STB3.3V. This voltage energize and prepare the microprocessor (CPU) for program execution.
  • Page 32 Start up Operation-6 <A+P> < from : P/LD board > Ex. 49/55EX600** series L7816 Anode1 Q7801 SRV-VLED ( TNPA6376** ) SRV-VLED1 ( PFC = ON T7301 D7403 D7217 AC100V: 380V SRV-VLED2 Q7402/04 T7202 C7213/15 C7422 L7815 D7106 AC240V: 380V) Anode2 Rectifier Cathode1 Q7804...
  • Page 33 Start up Operation-7 <A+P> < from : P board > When the power board receives the TV_SUB_ON signal from IC8000 via pin 9 of connector P2, it outputs 2 different voltages: 16V to the A board on pins 1, 2, 3 and 4 of connector P2. 64V(*) to the LED drive part.
  • Page 34 Start up Operation-8 <A+P> < : A board (SUB voltage) > Ex. 49/55EX600** series 3, 7 VLED1/2(*110-132V) IC7800 DCDC Drive IC8000 64V(*) PEAKS SRV-16V Q7402 LCD_TV_SUB_ON T7202 64V(*) DC/DC Output IC7201 IC5000 STB3.3V STB5V IC7503 Transformer ANALOG F15V DC/DC T7301 ASIC IC7301 Output...
  • Page 35 Start up Operation-9 <A+P> < : A board (SUB voltage) > The 16V(F15V) from the P board via pin1-4 of connector A02 is applied to Analog ASIC IC5000 and ICs (Voltage regulators) on the A board to generate the SUB-Voltages used for signal processing operation.
  • Page 36 Start up Operation-10 <A+P> < : A board (PNL voltage) > LCD Module T-CON Back Light 1, 5 3, 7 44 - 51 IC5260 VLED1/2(*110-132V) PNL12V IC7800 DCDC Panel_VCC_ON Drive IC8000 64V(*) BL_SOS PEAKS BL_ON Q7402 LCD_TV_SUB_ON 64V(*) T7202 Output DC/DC IC7201 IC5000...
  • Page 37 Start up Operation-11 <A+P> < : A board (PNL voltage) > The F15V is also used to generate the PNL-Voltage on A board. IC8000 outputs the Panel VCC On signal. IC5260 starts generating the PNL12V by this signal. The PNL12V is provided to T-con circuit of the LCD Module.
  • Page 38 Start up Operation-12 <A+P> < : P board ( backlight drive ) > Ex. 49/55EX600** series L7816 Anode1 Q7801 SRV-VLED ( TNPA6376** ) SRV-VLED1 ( PFC = ON T7301 D7403 D7217 AC100V: 380V SRV-VLED2 Q7402/04 T7202 C7213/15 C7422 L7815 D7106 AC240V: 380V) Anode2 Rectifier...
  • Page 39 Reference: Voltage Distribution ( A+P+LDP Boards ) <A+P+LDP> only 65EX6**/75EX7** series LCD Module (Each models are different pin allocation but operation is same.) LCD Panel LDP5/LDP6 LDP3 64V(*) 19,20 convert VLED1/2(*) Output T-CON board Drive PNL12V (Ex. TNPA6375**) LDP2 44 - 51 BL_ON F16V Output...
  • Page 40 OLED Reference: Voltage Distribution ( A+P+PB Boards ) <A+P+PB> only 65/55EZ*** series OLED Module (TNPA6311/33** ) OLED Panel T-CON Output board EVDD_ON PNL12V 1 / 3 1 / 3 EVDD_ON 24 - 26 (BL_ON) F15V PNL12V Output TV_SUB_ON 3.3V 1.5V POWER_ON 1.1V POWER...
  • Page 41 Simple Power On Sequence (E Series) < E series > (*) The DC level is different by the LCD panel. ( Plug in ) AC Plug in STB5V output STB5V (form P to A) Power On Standby Power Off Power LED Red Power LED off Standby / Power on Power LED...
  • Page 42 Simple Power On Sequence (EX/ES Series) < EX/ES/EZ series > Also 16V is necessary before Power LED. (*) The DC level is different by the LCD panel. AC Plug in ( Plug in ) STB5V (form P to A) STB5V output Power on TV_SUB_ON signal SUB_ON (from A to P)
  • Page 43 (Reference : State Transition Diagram) < Except the Americas > Pow-SW Power Off Pow-SW Stand-by Power On Remote LED: OFF LED: Red LED: Green Plug Plug Plug Plug Plug Plug AC Off < The Americas > Stand-by Power On Pow-SW / Remote LED: OFF LED: Red...
  • Page 44 4. SOS Protection Circuit and Troubleshooting...
  • Page 45 LED Blinking Summary When an abnormality occurs in the unit, the “SOS Detect” circuit is triggered and the TV shuts down. Shut down means that the unit turns off the TV_SUB_ON signal. The power LED on the front panel will flash a pattern indicating the circuit area that has detected an abnormality.
  • Page 46 Protection Circuit of A+P type <A+P> <Protection Circuit> Back Light LCD Module T-CON 1, 5 3, 7 44 - 51 IC5260 VLED1/2(*110-132V) PNL12V IC7800 IC8000 Panel_VCC_ON DC/DC Drive IC3800 N SOS 9 Blink SOUND_SOS 64V(*) BL_SOS 1 Blink N SOS BL_ON Q7402 LCD_TV_SUB_ON...
  • Page 47 Troubleshooting for LED Blinking ( 1 time blink ) for A+P type -1 <A+P> LED blinks Detail error Board may defect BL_SOS (LED driver) Panel / P (*)VLED : The DC level is different by the LCD panel. If the IC7800 detects 1.abnormal current of backlight LEDs ( = Backlight LED broken or Low(No) VLED voltage ) 2.abnormal DC/DC power supply of IC7800 (does not rise up the VLED voltage ) or the IC7800 does not work (No Vcc or No BL_ON/PWM signal or defect itself),...
  • Page 48 Troubleshooting for LED Blinking ( 1 time blink ) for A+P type -2 <A+P> Ex. 49/55EX600** series Connect P3 connector. (Power off) Power on. Disconnect P3 connectors. Check if the voltage Panel Module Short check between Both of SRV-VLED1/2(pin1,5 of P3) over100V( pin3,7 of P3 and GND.
  • Page 49 Protection Circuit of A+P+LDP type <A+P+LDP> <Protection Circuit> Back Light LCD Module T-CON LDP5/LDP6 44 - 51 IC5260 VLED1/2(*) PNL12V IC7800 IC8000 (Ex. TNPA6375**) Panel_VCC_ON DC/DC Drive IC3800 N SOS 9 Blink LDP3 LDP2 SOUND_SOS BL_SOS 1 Blink N SOS 19,20 BL_ON 64V(*)
  • Page 50 Troubleshooting for LED Blinking ( 1 time blink ) for A+P+LDP type -1 <A+P+LDP> LED blinks Detail error Board may defect BL_SOS (LED driver) Panel / LDP / P (*)VLED : The DC level is different by the LCD panel. If the IC7800 detects 1.abnormal current of backlight LEDs ( = Backlight LED broken or Low(No) VLED voltage ) 2.abnormal DC/DC power supply of IC7800 (does not rise up the VLED voltage )
  • Page 51 Troubleshooting for LED Blinking ( 1 time blink ) for A+P+LDP type -2 <A+P+LDP> Ex. 65EX600 series (Power off) Connect LDP5 and LDP6 Disconnect LDP5 and LDP6 connectors. Power on. connectors. Short check between Check if the voltage Panel Module Both OK pin3 of LDP5 and GND, of SRV-VLED1, VLED2 (pin 1 of...
  • Page 52 OLED Protection Circuit of OLED <A+P+PB> <Protection Circuit> IC3900/01 OLED Module EVDD Error T-CON CN11 _DET _DET 8 - 15 ( TNPA6311** ) 24 - 26 IC5260 DC/DC Output PNL12V 2 Blink Q4012 Q7402 IC7301 N SOS 1 Blink Panel_VCC_ON N SOS IC9000 EVDD_ON...
  • Page 53 OLED Troubleshooting for LED Blinking ( 1 / 2 time blink ) for OLED -1 <A+P+PB> LED blinks Detail error Board may defect Panel / LDP / P EVDD_SOS (OLED panel power) OLED Panel SOS (T-CON power) Panel / A If the T-CON board detects 1.voltage error of 24V from PB board , the error 2.problem the power circuit in T-CON board (that is provided from PNL12V)
  • Page 54 OLED Troubleshooting for LED Blinking ( 1 / 2 time blink ) for OLED -2 <A+P+PB> Refer to the previous page block diagram. EZ series 1 time blink 2 time blink (check of 24V line) (check of 12V line) Power on. Power on.
  • Page 55 Troubleshooting for LED Blinking ( Quick 1 / 3 time blink ) LED blinks Detail error Board may defect Quick 1 / 3 Power on problem (No F15V/SUB3.3V/SUB1.5V voltage) (only for Asia/Latin ES5**/6** ) F15V(16V) is supplied from P board. If the F15V /SUB voltage is not supplied LED blinks quickly 1 or 3 times.
  • Page 56 Troubleshooting for LED Blinking ( 9 time blink ) LED blinks Detail error Board may defect Audio amplifier: SOUND_SOS A/Speaker/Z Audio amplifier is sourced power F15V from P board. If the amplifier work abnormally (may due to short-circuit or overload), the SOUND_SOS signal will go low level and be detected by IC8001 LED blinks 9 times.
  • Page 57 Troubleshooting for LED Blinking ( 2/4/7/10/13/16 time blink ) LED blinks Detail error Board may defect Quick 2 / 4 Memory (eMMC: IC8900) read problem A ( eMMC / Nand Flash ) (only Asia/Latin ES5**/6** ) No voltage SUB3.3V detected FRC_SOS (Initialization of IC9000) A (IC9000) (only EX750/780*,...
  • Page 58 Troubleshooting for No Picture and No OSD (Power LED is lit = No blinking) Refer to the block diagram of “Troubleshooting for LED Blinking (1 time blink )” page Patterns are displayed Try the “LCD Panel Replace A board Test Mode” No Picture LED blink (except TC- model) LED off (TC- model)
  • Page 59 Troubleshooting for No Power On (Power LED is off = No blinking) -1 < E series > Check if the output of Replace A board STB5V. Disconnect A02 connecter. Short check of STB5V line Replace P board in A board. Shorted Shorted Replace A board...
  • Page 60 Troubleshooting for No Power On (Power LED is off = No blinking) -2 Both of STB5V and 16V are necessary before lighting power LED. < EX/ES/EZ series > ( refer to page 42 of “Simple Power On Sequence (EX/ES Series)” ) Check if the output of Check if the output 16V Replace A board...
  • Page 61 5. Information of OLED model...
  • Page 62 About OLED -1 OLED ■What is OLED? OLED (Organic Light Emitting Diode) Using an organic compound in the luminescent material, it is a kind of light-emitting element using a phenomenon called “Organic EL (organic electroluminescence)”. The OLED is deposited organic materials to electrodes formed on a glass substrate, has a sandwiched structure with the electrodes, it is able to control the intensity with the current flow from the electrode.
  • Page 63 About OLED -2 ( Difference of Structure between LCD and OLED ) OLED OLED LCD/LED <OFF> <OFF> Backlight (white) ( No Backlight ) Polarizer Glass electrode electrode Glass alignment layer Shut off Shut off Shut off (Liquid crystal Color filter electrode molecules) Glass...
  • Page 64 OLED Handling of OLED TV 1. Notes of handling the OLED TV The thickness of the OLED TV is much thinner than that of LCD. The minimum thickness of OLED TV is about 7mm. (There is no rear cover at top side.) So the shape of OLED TV(panel) bends or undulates more easily than that of LCD.
  • Page 65 Panel Maintenance function-1 OLED 仕様概略 OLED model have Panel Maintenance function to reduce “image retention”. 1. What is Panel Maintenance function? The use of the OLED panel for a long period causes no uniformity of charge in each OLED cell or degeneration of OLED light emission elements, and these are possible causes of "image retention“.
  • Page 66 Panel Maintenance function-2 OLED 仕様概略 3. How to activate the Panel Maintenance function 3-1. Flow of Panel Maintenance-1 mode (It takes about 10 min.): The Panel Maintenance-1 mode is automatically activated when the TV is turned off with remote control after watching TV for 3 hours or more.
  • Page 67 Panel Maintenance function-3 OLED 仕様概略 3-2. Flow of Panel Maintenance-2 mode (It takes about 80 min.) : There are 2 flows. One is executing manually from Menu. The other is automatically activated when the TV is turned off with remote control after watching TV for 1500 hours or more. If you have customer complaints for “image retention”, please activate the Panel Maintenance in Menu.
  • Page 68 Other Protect Function for Image Retention OLED 仕様概略 >To avoid image retention, the screen saver may be activated (OLED logo moves) or the on-screen message may move after a few minutes if no signals are sent or no operations are performed. >To avoid image retention, the screen may become dim when the motionless image is displayed.
  • Page 69 Service Information of OLED TV (Bottom Screw) -1 OLED It is necessary to pay attention to handling to prevent OLED panel bending. We recommend standing position with pedestal when repairing. Some screws are placed on the bottom of the rear cover, it is difficult to remove them when standing with pedestal.
  • Page 70 OLED Service Information of OLED TV (Bottom Screw) -2 2. How to enlarge working space to remove the bottom screws 65EZ1000 65/55EZ950 Lift one side of EZ1000 w/o Sound Bar Lift one side of EZ950 Example1 (2 person) Use ratchet type driver/wrench Example2 Shift EZ1000 to the edge of the table w/o Sound Bar Shift EZ950 to the edge of the table...
  • Page 71 OLED Package of the OLED Panel Module The package is same as that of product for avoiding the damage. Please take care about handling of panel module same as product. The dummy rear cover is assembled, but it is only for protect purpose. Don’t use it for repair parts.