Sealey Quality Machinery YK20ECF Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO
MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR
FUTURE USE.
1. SAFETY INSTRUCTIONS
 Familiarise yourself with the applications, limitations and hazards of the press.
 Maintain the press in good condition (use an authorised service agent).
 Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 Keep the press clean for best and safest performance.
 Locate the press in an adequate working area for its function, keep area clean and tidy and free from unrelated materials and ensure
there is adequate lighting.
 Ensure the workpiece is correctly secured before operating the press.
 Ensure that all fittings are tight before each use.
 WARNING! Always wear approved eye or face protection when operating the press. A full range of personal safety equipment is available
from your Sealey dealer.
 Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain long hair.
 Keep hands and body clear of the table when operating the press.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Keep children and unauthorised persons away from the working area.
 DO NOT operate the press if any parts are missing as this may cause failure and/or possible personal injury.
 DO NOT use the press for a task it is not designed to perform.
 DO NOT make any modifications to the press.
 DO NOT exceed the rated capacity of the press.
 DO NOT apply off-centre loads.
 DO NOT allow the workpiece or the V-blocks to fall from the table.
 DO NOT get the press wet or use in damp or wet locations or areas where there is condensation.
 DO NOT operate the press when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 DO NOT climb upon the press.
 DO NOT use the press to compress a spring or any other item that could disengage and cause a potential hazard including personal injury.
 DO NOT stand directly in front of a loaded press and never leave a loaded press unattended.
 DO NOT allow untrained persons to operate the press.
 WARNING: DO NOT top up hydraulic unit with brake fluid, or any other fluid other than a good quality hydraulic oil (Sealey Part
Number: HJO500MLS/HJO5LS) as this may cause serious damage to the hydraulic unit and will invalidate the warranty.
 When not in use, release pressure from the hydraulic unit and clean the press. Stand or store the V-blocks in a safe location.
2. INTRODUCTION & SPECIFICATIONS
2.1. GENERAL INFORMATION
Economy model is suitable for the serious enthusiast or occasional professional use. Made from a high quality steel with a powder coated finish
to help corrosion resistance.
 DANGER! This model is purpose designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always ensure
the workpiece and press tools are secured on the table and will not flex or suddenly "give way" causing danger to operator or the component.
2.2. SPECIFICATION
Capacity. . . . . . . . . . . . . . . . . . . . . .20tonne
Ram stroke . . . . . . . . . . . . . . . . . . . 136mm
Max height - ram to table . . . . . . . . 655mm
Min height - ram to table . . . . . . . . . . 52mm
3. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take care to
ensure safety when removing post section and bottle jack from packing as these units are very heavy.
3.1. Use the parts diagram as your guide to assembly. Lay all parts and assemblies out before beginning. The following procedure is
recommended:
3.2. Attach one of the feet (16) to one of the upright sections (9) and to the base support (15) using M12x30 bolts (17), washers (18), and
nuts (19) to secure the parts. Repeat with the other foot (16), attaching it to the remaining upright section (9) and to the base support
(15). The bolts should not be fully tightened.
3.3. Attach the braces (22) to the feet (16) and to the uprights (9) using M12x30 bolts (17), washers (18) and nuts (19). The bolts
should not be fully tightened.
3.4. Place the press in an upright position and insert the support pins (14) into the uprights (9) so that they are directly opposite each
other. Place the table (13) over the uprights and onto the support pins (14).
3.5. Attach the upper support (1) using the M16x30 bolts (2), nuts (4), and washers (3) to the uprights. The bolts should not be fully
tightened.
3.6. Check the assembly is squared, centred and correctly aligned. Fully tighten all the bolts.
INSTUCTIONS FOR:
HYDRAULIC PRESS 20tonne
ECONOMY FLOOR TYPE
MODEL NO:
Table aperture . . . . . . . . . . . . . . . . . . 94mm
Table depth . . . . . . . . . . . . . . . . . . . 200mm
Table width . . . . . . . . . . . . . . . . . . . 500mm
Overall height . . . . . . . . . . . . . . . . 1562mm
Weight . . . . . . . . . . . . . . . . . . . . . . . .78.5kg
Original Language Version
YK20ECF
YK20ECF Issue: 1 - 19/04/11