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Sharp 1840TC-FC Instruction Manual And Parts List
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Sharp 1840TC-FC Instruction Manual And Parts List

Sharp 1840TC-FC Instruction Manual And Parts List

Cnc high speed precision lathe
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CNC HIGH SPEED PRECISION LATHE
INSTRUCTION MANUAL AND PARTS LIST
1840TC-FC/ 1840TC-F
2060TC-F
2460TC-F

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Summary of Contents for Sharp 1840TC-FC

  • Page 1 CNC HIGH SPEED PRECISION LATHE INSTRUCTION MANUAL AND PARTS LIST 1840TC-FC/ 1840TC-F 2060TC-F 2460TC-F...
  • Page 2 CONTENT 1.Safety Instruction ..................2 1.1 General Safety Instruction For Operating The Machine ..... 3-6 1.2 Safety Instructions For Workholding ...........6-7 1.3 Maintenance Safety Instructions ............7-8 1.4 Installation Safety Instructions ..............8 1.5 Installation Precautions ..............8-11 1.6 Safety Precautions ................11-15 1.7 Warning Signs Plate On The Machine ...........16 2.
  • Page 3 4. Operation....................46 4.1 Moving Direction ...................47 4.2 Machine Operation .................48 4.3 Operator Panel ..................49-50 4.4 Selection Of Spindle Speeds .............51-54 4.5 Machine Data ...................55-57 5. Parts List ………………………………………………………………..58 5.1 Parts List Content ………………………………………......59 Headstock ....................60 - 79 Tool Post ....................80 - 81 X- Axis ....................82 - 84 Z -Axis ....................85 - 86 Manual Pulse Generator Assembly ............87-88...
  • Page 4 SAFETY INSTRUCTIONS TURNING CENTERS WARNING Please read this manual before operation or maintaining the machine, everyone working on the machine must know how to operate it safety and correctly to avoid possible injury.
  • Page 5 1.SAFETY INSTRUCTIONS...
  • Page 6 WARNlNG: Do not install, operate, or service this machine unless: (1) You have to read and understand the safety instructions on the pages that follow. (2) You have to read and understand the MlCROWEILY operator’s manual, especially knowing the function and locations of all machine controls and read manuals for any related accessories.
  • Page 7 (5) The function of the machine make it impossible to eliminate all pinch points, bc particularly aware of the following pinch points: -Spindlc and chuck rotation -Indexing of turret and tools -Carriage and cross slide movement -Tailstock movement, both quill and body (6) Never allow chips, coolant or oil remain on the fl...
  • Page 8 (14) Never touch a machine control device or electrical component when your hand is wet. (I5) Keep fl ammable liquids and materials away from the work area and hot chips. (16) Never clean up clips while the machine is running or is in automatic mode. (17) Do not fi...
  • Page 9 (3) Before running machine, make sure the workpiece is gripping internally or internally, since low chuck pressure will diminish jaw gripping force which may allow the workpiece to come out of the jaws. Excessive pressure can damage a power chuck which could cause a loss of jaw force. The gripping force of a power chuck can be ordiminished as much as 50% because of lack of lubrication or lack of periodic cleaning, components of the chuck are subject to wear and damage which also can lessen gripping power.
  • Page 10 A. Always use spring-loaded, self-ejecting type safety wrenches. B. Never put an extension bar on chuck wrench or hit it hammer. C. Centrifugal force can cause the scroll to unwind if the chuck is empty. the jaws may come out of the chuck while the spindle is turning. (10) If a workpiece is extend from the chuck, the distance of 3 to 4 times it diameter, without being supported by the tailstock, poor cutting conditions will normally occur, check load capacity of revolving centres for application...
  • Page 11 1.5 INSTALLATION PRECAUTIONS To ensure the safe operation of the NC machine, note the following during installation: 1.5.1 Wiring Be sure to use electrical conductors with performance ratings equivalent or superior to those described in the maintenance manual. Do not connect to the power distribution panel any power cables for devices which can cause line noise, such as are welders and high frequency quenching machines.
  • Page 12 (3) A separate grounding wire should be used, one whose length is as short as possible. (4) Check the resistance to ground by actual measurement. This should measure less than 100 ohms if the single device is connect to its own grounding rod.
  • Page 13 1.5.3 Environmental Conditions Generally, the machine will be installed on the following conditions, however these may change over a period of time or in response to reason changes. Supply voltage :90% to 110% of supply voltage Source frequency :±2 HZ frequency Ambient temperature :0°C to 45°C (32°F to 113°F) Relative humidity :Less than 80%...
  • Page 14 (8) If job to be done by two or more persons, coordinating signals should be given at each step of the operation, unless a signal is given and acknowledges, the next step should not be taken. CAUTION: When power failure, turn off the main circuit breaker immediately. Dispose of oils CORRECTLY.
  • Page 15 (3) Before fi rst operating the machine after un-packing or keeping the machine idle for a long period (several or more), each sliding parts must be freshly lubricated, keep lubricating oil pump working until oil oozes out from wiper. (4) Oil reservoirs should be fi lled to indicated levels, check and add oil, if necessary.
  • Page 16 1.6.5 Warm Up CAUTION: Warm up the machine, especially the spindle and feed shaft by running for 10 to 20 minutes at about half or one third the maximum speed in the automatic operation mode. This automatic operation program should cause each machine component operate, at the same time, check their operations.
  • Page 17 (4) Only trained, qualifi ed workers should operate forklift trucks. (5) Whenever operating a forklift truck, special care should be taken to prevent collisions and damage any surroundings. (6) Wire ropes or slings should be strong enough to load and lifting should conform to the mandatory previsions.
  • Page 18 1.6.10 Safety Devices (1) Front cover, rear cover and coolant cover. (2) Over travel limit switches. (3) Chuck barrier, tail barrier and tool barrier (NC software). (4) Stored stroke limit (NC software). (5) Emergency stop push button switch. 1.6.11 Maintenance Operation Preparations (1) Do not proceed any maintenance operation unless instructed to do by specialist.
  • Page 19 1.7 WARNING SIGNS PLATE ON THE MACHINE Safety related informatino, with must be strictly ovserved by all machine operators, is given on warning signs plate, these warning signs plate are attached to the machine. -16-...
  • Page 20 2. SPECIFICATION -17-...
  • Page 21 2.1 GENERAL LAYOUT OF LATHE 1.Electrical control box 11.Z-Axis servo motore 2.Headstock 12. Lubrication unit 3.Chuck 13.Chip tray 4.Left moving door 14.Installation block 5.Operation panel 15.Stand 6.Right moving door 16.Bed 7.Tailstock 17.2 Electrical Handwheels for 8.Carriage X,Z axis manual operation 9.Fourway tool post 18.Coolant pump 10.
  • Page 22 2.2 DIMENSIONAL DRAWING 2.3 MACHINE SPECIFICATION (TY-1840/1860CNC) Swing over bed ......460 mm (18 “) Swing over cross slide ....230 mm (9 “) Center height ....... 230 mm (9 “) Bed width ........370 mm (14-1/2“) Center admits between ....980 mm (38-37/64”) / 1180 mm (58-1/4”) Motor for main spindle/coolant ....
  • Page 23 2.3.1 MACHINE SPECIFICATION (TY-2040/2060CNC) Swing over bed ......510 mm (20 “) Swing over cross slide ....280 mm (11 “) Center height ....... 255 mm (10 “) Bed width ........370 mm (14-1/2“) Center admits between ....980 mm (38-37/64”) / 1180 mm (58-1/4”) Motor for main spindle/coolant ....
  • Page 24 2.4 HARDWARE & OPERATION FULL KEY -11”LCD Monitor with softkey (Half Key) -Axes module (PLC-56I/32O) -Conversational turning application software. -CPU-CNC with 128 Ram memory. -32K Eeprom memory for PLC and customizing cover. -Turning jop panel. -Turning DNC soft fl oppy disk. -RS232 Interface (V24), RS-422 Interface.
  • Page 25 2.6 STANDARD ACCESSORIES: Automatic lubrication for all sliding surface. Work light. Coolant system. Splash guard featuring sliding door with inspection window. 4-Way tool post. Operation, programming and maintenance manual. Tool centers. Sleeve. Set of Wrenches. 10. Set of hexagon T-Type wrenches. 11.
  • Page 26 2.8 CHECK LIST Check list for operation Item Description No. =========== Read through operating manual thoroughly Read through all instruction manual thoroughly Lifting moving machine..………………………….…………..Chapter 3-5 Installing machine………………………………………………..Chapter 3 Leveling machine………………………………………………...Chapter 3-8 Lubricating instruction…………………………………………...Chapter 5 Checking electrical circuit connection..........Chapter 6-3-2 Main switch and button “ON”...
  • Page 27 3. MAINTENANCE -24-...
  • Page 28 3.1 INSTALLATION 3.1.1 General Preparations & Selecting Location To upgrade the operation effi ciency and accuracy of precision machining, a proper foundation is required. The machine body is not allowed to be exposed to sunshine or rain, please be sure not install the machine adjacent to planing machine (milling machine, molding or punching machine), it will result in poor performance.
  • Page 29 Figure 1 3.2 CONNECTION OF POWER LINE 1. Make sure the voltage of incoming power supply is correct according to required or as marked on the unit. 2. Power wires, grounding and over voltage protector should be comply with the local electricity regulations. For wiring to other voltages, be sure to rewire the spindle motor, coolant system, dust suction device and transformer to correct voltage, the relevant currents, fuses and overload relays are shown in...
  • Page 30 3.3 UNPACKING Remove the top cover of wooden case fi rst and then the plates on four sides, carefully take out fi ttings at fi rst, if necessary. Remove the set screw used for holding the machine on the pallet. Dis-assembling packing crate and remove skids as carefully as possible to avoid damaging the machine, if the machine is damaged during transportation, contact with your local dealer and transportation company who delivered your machine...
  • Page 31 3.4 LIFTING MACHINE 3.4.1 Transportation by crane (model TY-3480CNC/ TY-3880CNC/ TY-4280CNC Only) Notice : Only an authorized technician should be perform work with machine lifting. Capacity of truck must be 3 tons at least. Make sure there is no obstacle or personnel on the move, path and left on the machine.
  • Page 32 3.6 CLEAN & LUBRICATING MACHINE All protective coating must be removed before using machine, do not attempt to move any ways if the coating still exists. Be cautious while selecting a suitable cleaning agent, paraffi n applied with a clean brush to take off protective coating, the protective coating be removed with clean rags.
  • Page 33 Suggestion:For the newly installed machine, check its level once every week. When the foundation is rigid enough, then you may level the machine once per month. 3.8 ELECTRICAL EQUIPMENTS 3.8.1 Electric Cabinet The main power cable can be put into the cabinet through the bottom of the cabinet, the main switch is located on the right side of the cabinet and electrical diagram can be inside the cabinet.
  • Page 34 3.9 LUBRICATION 3.9.1 Automatic Lubrication System This system adopts automatic intermission lubricant supply which includes discharge oil of proportional distribution and an alarm for low fl uid level warnint. Still, please check the fl uid level before operation, the following recommend lubricant to the reservoir.
  • Page 35 3.9.2 Lubrication System On Headstock The gear construction in headstock is lubricated by mechanical type of direct drive pump. The pump will supply lubrication during power on. A: For TY-1840/1860CNC Spindle Speed 2500 R.P.M. Figure 5-1 -32-...
  • Page 36 B: For TY-1840/1860CNC Spindle Speed 3500 R.P.M. Figure 5-2 -33-...
  • Page 37 C: For TY-2040/2060CNC Spindle Speed 1600/2000 R.P.M. Figure 5-3 -34-...
  • Page 38 3.9.3 THE METHOD OF PERSSURE-ADJUSTING VALUE 1.Take off nut “A” 2.Release nut “C” 3.Use fl at head screw driver to adjust screw “B”:C.W. direct increase pressure 4.Use fl at head screw driver to adjust screw “B”:C.W. direct decrease pressure 5.Tighten nut “B” 6.Tighten nut “A”...
  • Page 39 3.9.5 Lubrication System Check all the fi ttings of lubrication system under normal operation temperature, if oil leaking is found, tighten the fi ttings,inspect oil level daily. 3.9.6 Replacing Oil On Headstock if is necessary to replace the oil for a new machine after one month of operation, after premier replacement, it is recommended to replace the oil every 1500-2000 operation hours.
  • Page 40 3.9.7 Fittings Check all the fi ttings after 50 hours of operation especially their tightness between tubes, regular check every 200 hours. 3.10 Machine body In order to maximize the machine performance, the accuracy on headstock and all slides have to be re-adjust after three months of operation. After that, re-adjust every six months to one year to keep the machine in best accuracy.
  • Page 41 3.10.2 Chuck And Chuck Mounting WARNING:USE ONLY HIGH SPEED CHUCKS WITH THESE MACHINES When fi tting chucks or face plates, fi rst ensure that spindle and chuck tapers are scrupulously clean and that all cams lock in the correct positions. Chuck that all cams are in the released position (See Fig.10).
  • Page 42 3.10.3 Cross Slide If the gibs between slide and saddle become loose, it will affect the machining accuracy, you should regularly check and adjust them every six months according to the following steps. 1. Release the screw “A” 2. Remove slide cover “B” as shown in Figure 12 then the gibs can be seen. 3.
  • Page 43 3.10.4 Saddle If the gibs between saddle and bed become loose, it will affect the accuracy of saddle travel. Check and adjust them every six months according to the following steps. Use flat head screw driver to loose the adjust screw “A” and “B” about 1/2 circle CCW.
  • Page 44 3.10.5 Load & Unload Center Of Tailstock To unload the center just hold the center and back the tail spindle, Clean the taper of the center before loading it to the tail spindle. 3.10.6 Aligning Tailstock To Spindle If there is taper appearing on workpiece while machining by using tailstock, re-align tailstock to the spindle, steps as following: Insert a gauge bar between the spindle and tailstock, attach the base of a test indicator to the saddle, apply the needle of indicator to the surface...
  • Page 45 3.10.7 Adjusting Belt Tension 1. Remove motor access cover (rear cover for L.H base under headstock). 2. Loosen adjusting nut “A” till desire tension is achieved. 3. Tighten jumb nut “B”. Figure 15 -42-...
  • Page 46 3.11 ELectric Equipment 3.11.1 Motor Spindle motor is equipped with IP . Therefore, no special care in required. Have qualifi ed technician check and clean it every six months is OK. Other motors should be checked annually. Spindle speed for 2500 r.p.m.all the bearings in headstock by force lubrication. Spindle speed for 3500 r.p.m.,spindle bearing is already greased before shipping grease amount is able to support 8-10 hours of daily operation up tow years.
  • Page 47 I.Before connecting the power, please notice that the power arrangement of the machine for the spindle requires according to your order to MICROWEILY plus transformer. The way of how to connect the wires is indicated inside the inverter, please input the right voltage then test if the output is exactly 220VAC, then connect to the machine if the output is correct.
  • Page 48 8. After power, please check: (1) Make sure that the rotation directions of spindle motor and coolant motor are correct. (2) Inspect if the lub working properly. (3) Check if the machine lamp working. (4) Check if the servo motor on 2 axes working properly. 9.
  • Page 49 4. OPERATION -46-...
  • Page 50 4.1 Mowing Direction X=Moving direction of cross slide. Z=Moving direction of saddle. -47-...
  • Page 51 4.2 MACHINE OPERATION START MACHINE PROCEDURE 1. Power On 2. Press “ON” switch from control panel 3. Check if the monitor fl ashed 4. Release “EMERGENCY” stop from control panel 5. Press “ CLEAR” button from control panel CLOSE MACHINE PROCEDURE 1.
  • Page 52 4.3 OPERATIOR PANEL X-AXIS FEED HANDWHEEL The machine will emergency stop while X,Z axis overtravel,press this button then move manual feed handwheel ,makes tool pust leave overtravel area,then release this switch. LIGHT Turn this switch on “NO” position , then light will be open. AUTOMATIC, MANUAL SELECT SWITCH Turn this switch on “AUTOMATIC”position , mcahine operation by control panel.
  • Page 53 SPINDLE SPEED MANUAL This switch could control spindle speed, the speed change to slow when switch turn left, the speed change to quickly when switch turn right. SPINDLE LOAD METER This meter indicates the load applied to the main motor in percent (%),when the spindle speed is in the rated output range, the 100% on the scale d represents continuous rating, 150% represents 30 minutes, do not overload running which will cause spindle motor be damaged.
  • Page 54 4.4 SELECTION OF SPINDLE SPEEDS Select the appropriate spindle speed for working from cutting speed chart on the headstock, there are 3 steps in the range of spindle speeds. CAUTION : DO NOT MOVE SPEED SELECT HANDLE DURING THE SPINDLE RUNNING 1.Stop spindle running.
  • Page 55 TY-1840/1860CNC SPINDLE POWER CURVED (MAX. 2500 R.P.M.) SPINDLE SPEED - POWER CURVED SPINDLE SPEED - TORQUE CURVED -52-...
  • Page 56 TY-1840/1860CNC SPINDLE POWER CURVED (MAX. 3500 R.P.M.) SPINDLE SPEED - POWER CURVED SPINDLE SPEED - TORQUE CURVED -53-...
  • Page 57 TY-2040/2060CNC SPINDLE POWER CURVED (MAX. 2000 R.P.M.) -54-...
  • Page 58 4.5 MACHINING DATA 4.5.1 Threading Stock Removal & Frequency Comparison Table Note:1. Please do your own calculation ,if your requiremen 2.Stock removal and frequency can be changed according to the 3.The numbers in Stock Removal are shown according to -55-...
  • Page 59 4.5.2 Conditions For Using Ultra-hard Cutter -56-...
  • Page 60 4.5.3 Standard Condition For Drilling 4.5.3.1 Drilling Speed Conditions 4.6.3.2 Bit Insert Feed Standard -57-...
  • Page 61 5. PARTS LIST -58-...
  • Page 62 CONTENT Headstock ....................60-79 Tool Post....................80-81 X- Axis .....................82-84 Z -Axis .....................85-86 Manual Pulse Generator Assembly............87-88 Tailstock....……………...…………………........89-95 X,Z -Axis Cover..................96-98 Electrical Control Box................99-100 Bed & Chip Tray..................101-102 Operation Box & Door Assembly............103-105 Splash Guard & Cover Assembly............106-108 -59-...
  • Page 63 -60-...
  • Page 64 HEADSTOCK (MAX. 2500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY 77B-0101-01 Headstock Casting 77B-0102A-01 Spinlde A1-6 77B-0102B-01 Spinlde D1-6 50-01117-00 Center Sleeve 50-01118-00 Center 50-0103A-01 Bearing Cover (Front) D1-6 50-0103B-01 Bearing Cover (Front) A1-6 Socket Head Cap Screw M6x30L 50-0104-00 Packing Taper Roller Bearing #32017XC/P5...
  • Page 65 HEADSTOCK (MAX. 2500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY 77B-0101-01 Headstock Casting 77B-0102A-01 Spinlde A1-6 77B-0102B-01 Spinlde D1-6 50-01117-00 Center Sleeve 50-01118-00 Center 50-0103A-01 Bearing Cover (Front) D1-6 50-0103B-01 Bearing Cover (Front) A1-6 Socket Head Cap Screw M6x30L 50-0104-00 Packing Taper Roller Bearing #32017XC/P5...
  • Page 66 HEADSTOCK (MAX. 2500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Deep Groove Ball #6305 Bearing 77B-0130-00 Bearing Plug O-Ring 82-0122-00 Shaft Deep Groove Ball #6205 Bearing 82-0123-00 Spacer 82-0119-00 Gear 82-0120-00 Gear 82-0121-00 Gear 50-0140-00 Spacer 50-0142-00 Washer 82-0141-00 50-0123-00 Packing 50-0124-00 Bearing Plug...
  • Page 67 HEADSTOCK (MAX. 2500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Oil Seal TC38x55x8 77A-0116-00 Spacer O-Ring 82-0132-01 Pulley Double Round Head Key 10x8x50L Locking Nut AN04 Lock Washer AN04 50-01110-00 Cam 50-01111-00 Detent Spring 50-01112-00 Detent Screw 50-01119-00 Cam Stud 3/8“-16UNCx16L Socket Head Cap Screw 50-01120A-00 Driving Plate...
  • Page 68 HEADSTOCK (MAX. 2500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Socket Head Set Screw M8x8L Steel Ball 82-0152-01 Quadrant Gear Spring Pin 5x30L 77A-0147-00 Change Speed Rod 77A-0159-00 Packing 77A-0160-00 Headstock Cover Socket Head Cap Screw M8x30L Socket Head Cap Screw M12x25L Socket Head Cap Screw M12x55L...
  • Page 69 HEADSTOCK (MAX. 2500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Speed Coder Socket Head Cap Screw M5x25L Spring Washer 77A-0152-02 Position Check Rod Socket Head Set Screw M8 x8L Compression Spring Steel Ball Oil Seal TC20x35x7 Set Screw M6x8L 77A-0153-00 Touch Block -66-...
  • Page 70 -67-...
  • Page 71 -68-...
  • Page 72 HEADSTOCK (MAX. 3500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Hydraulic Chuck NT-208A6 77A-0102A-01 Spindle 77A-0104-00 Spacer Socket Head Cap Screw M6x40L O-Ring 56x 60x 2.4 77A-0103-00 Bearing Cover (Front) 77A-0101-03 Headstock Casting Taper Roller Bearing NN3018K Taper Roller Bearing BTA90B 77A-0105-00 Spacer 77A-0106-00 Spacer...
  • Page 73 HEADSTOCK (MAX. 3500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Socket Head Cap Screw M10x30L 77-0112-00 Cylinder Connect Seat 77A-0155-00 Draw Tube 77-0132-00 FK80 77-0111-00 Pulley 77A-0111 Spacer 77A-0110-00 Bearing Cover (Rear) 82-0123-00 Spacer Deep Groove Ball #6205 Bearing 50-0140-00 Spacer Retaining Ring 77A-0114-00...
  • Page 74 HEADSTOCK (MAX. 3500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Double Round Head Key 8x8x50L 82-0126-00 Gear 77A-0119-01 Input Shaft 82-0120-00 Gear Deep Groove Ball #6206 Bearing 82-0119-00 Gear O-Ring Socket Head Cap Screw M6x12L 77A-0115-00 Bearing Cover Deep Groove Ball Bearing 82-0122-00 Shaft...
  • Page 75 HEADSTOCK (MAX. 3500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Socket Head Set Screw M8x8L Steel Ball 1/4“ 82-0152-01 Quadrant Gear Spring Pin 5x30L 77A-0147-00 Change Speed Rod 77A-0159-00 Packing 77A-0160-00 Headstock Cover Socket Head Cap Screw M8x30L Socket Head Cap Screw M12x25L Socket Head Cap Screw M12 x55L...
  • Page 76 HEADSTOCK (MAX. 3500 R.P.M) PARTS NO. PARTS NAME DIMENSION Q‘TY Position Coder Socket Head Cap Screw M5x25L Spring Washer -73-...
  • Page 77 -74-...
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  • Page 79 TY-2040/2060CNC HEADSTOCK PARTS NO. PARTS NAME DIMENSION Q‘TY 63-01112-00 Detent Screw 77D-0102-00 Spindle 50-01111-00 Detent Spring 63-01110-00 Socket Head Cap Screw M6xP1.0x40L 77D-0103-00 Bearing Cover Taper Roller Bearing #32026 65-0109-00 Gear DP9x75T 16x10x85L 65-0108-00 Gear DP9x56T 69-0146-00 M120xP2.0 8x7x20L 77D-0109-00 Gear M2x89T Retaining Ring...
  • Page 80 TY-2040/2060CNC HEADSTOCK PARTS NO. PARTS NAME DIMENSION Q‘TY Socket Head Set Screw M8x1.25x12L 65-0147-00 M110xP2.0 O-Ring 77D-0116-00 Bearing Cover Socket Head Cap Screw M6x16L 77D-0133-00 Pulley 77D-0131-00 Gear Shaft Locking Nut AN05 Locking Washer AW05 10x8x60L Retaining Ring S-34 63-0137-00 Collar O-Ring Oil Seal...
  • Page 81 TY-2040/2060CNC HEADSTOCK PARTS NO. PARTS NAME DIMENSION Q‘TY Ball Bearing #6004 77D-0161-00 Motor Bracket Retaining Ring S-20 Socket Head Set Screw M6x8L Flat Head Screw M5xP0.8x12L 65-0193-00 Bushing 77D-0165-00 Bushing Cover 6x 0.8x30L Hexagon Socket Button Head Cap Screw M5xP0.8x6L O-Ring O-Ring 65-0177-00...
  • Page 82 TY-2040/2060CNC HEADSTOCK PARTS NO. PARTS NAME DIMENSION Q‘TY Quarter Joint PT1/4-M16 Thimble Thimble Nut Oil Pipe 17-0174-00 Plug 17-0173-00 Elbow Hexagon Head Screw M12x1.75X25L 50-01114-00 Adjusting Block Socket Head Cap Screw M12x1.75X55L Hexagon Head Screw M12x1.75X25L Socket Head Cap Screw M8x1.25x35L 77D-0160-00 Upper Cover...
  • Page 83 -80-...
  • Page 84 TOOL POST PARTS NO. PARTS NAME DIMENSION Q‘TY 50-0356S-00 Clamping Head Thrust Bearing #51104 50-0355S-00 Washer 50-0370-00 Tool Post Screw Socket Head Set Screw 50-03115S-00 Adjusting Pin 50-03113S-00 Sleeve 50-0354S-00 Sleeve 50-0353S-00 Positioning Pin 50-03116S-00 Compression Spring 77A-0240-01 Post Pad 50-0351BS-00 Tool Post Bolt 77A-0241-00 Key 50-0357S-00 Headle...
  • Page 85 -82-...
  • Page 86 X-AXIS PARTS NO. PARTS NAME DIMENSION Q‘TY 77A-0311-01 Apron 77A-0201-00 Saddle Socket Head Cap Screw M8x20L 77A-0204-00 Bearing Cover Bearing Nut SK20 20TAC47BDF Taper Roller Bearing Oil Seal TC25x40x8 Round Screw M6x16L 77A-0244-00 Bedway Wiper (Front) 77A-0211-00 X-Axis Ball Screw 77A-0215-01 Cross Slide 77A-0213-01 Nut Base 77A-0214-00 Pad...
  • Page 87 X-AXIS PARTS NO. PARTS NAME DIMENSION Q‘TY 77A-0203G-00 Packing Socket Head Cap Screw M6x20L Socket Head Cap Screw M6x16L Socket Head Cap Screw M8x25L 50-0325-00 Set Screw 77A-0216-00 Locking Block 72-0216A-00 Taper Gib 77A-0202-00 Locking Block Socket Head Cap Screw M6x20L Socket Head Cap Screw M8x30L Taper Pin 8x45L...
  • Page 88 -85-...
  • Page 89 Z-AXIS PARTS NO. PARTS NAME DIMENSION Q‘TY Servo Motor Socket Head Cap Screw M10x25L Spring Washer 77A-0304-00 Motor Base 77-0326-L Coupling Bearing Nut SK30 Oil Seal TC40x55x8 Taper Pin 10x50L Socket Head Cap Screw M12x50L 77A-0302-00 Spacer Oil Seal TC30x55x10 Socket Cap Screw M8x30L 77A-0305-00 Bearing Cover...
  • Page 90 -87-...
  • Page 91 MANUAL PULSE GENERATOR ASSEMBLY PARTS NO. PARTS NAME DIMENSION Q‘TY Handwheel Handwheel Oil Seal TC24x35x8 Double Round Head Key 3x3x16L Flat Screw M6x16L 77A-0667-00 Washer 77A-0665-00 Shaft Retaining Ring Set Screw M4x6L Round Screw M5x10L Manual Pulse Generator OVM-01 Round Screw M3x8L 77A-0664-00 Setting Plate Bearing Seat...
  • Page 92 -89-...
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  • Page 94 -91-...
  • Page 95 TAILSTOCK PARTS NO. PARTS NAME DIMENSION Q‘TY 77A-0501-01 Tailstock Boby Socket Head Cap Screw M10x60L Flat Washer Socket Head Set Screw M12x16L Socket Head Set Screw M12x25L Socket Head Set Screw M6x10L Ball Cup 1/4” Oil Seal TC75x90x8 Straight Pin 10 x85L Straight Pin 10 x60L...
  • Page 96 TAILSTOCK PARTS NO. PARTS NAME DIMENSION Q‘TY 63-0518-00 Shifting Rod 50-0523-00 Flat Washer 50-0524-00 Flat Washer 50-0525-00 Compression Spring 50-0526-00 Flat Washer Hexagon Screw M20x160L 77A-0529-00 Clamping Block Hexagon Nut M20xP2.0 50-0530-00 Bedway Wiper 50-0131-00 Bedway Wiper Plate Cross Recessed Head M6x16L Screw 50-0532-00...
  • Page 97 TAILSTOCK PARTS NO. PARTS NAME DIMENSION Q‘TY 63-0519-00 Shaft Dry Bearing 17x19x15L Thrust Bearing 7/8”x1-1/2’x3/8” 80-0546-00 Change Speed Box Cover 80-0548-00 Shaft 80-0547-00 Shifting Block Spring Pin 4x25L Double Round Head Key 5x5x15L Socket Head Set Screw M5x20L 80-0551-00 Indicator Revit 2x5L 80-0552-00...
  • Page 98 TAILSTOCK PARTS NO. PARTS NAME DIMENSION Q‘TY 50-0534-00 Stud -95-...
  • Page 99 -96-...
  • Page 100 X , Z-AXIS COVER (B-TYPE) PARTS NO. PARTS NAME DIMENSION Q‘TY Round Screw M5x6L 77B-0605-00 Cover Socket Head Cap Screw M5x8L 77A-0644-01 Protector Seat Ball Screw Protector 45x1200 x100 2 Socket Head Cap Screw M5x10L 77A-0645-01 Protector Seat Set Screw M6x6L 77A-0646-00 Protector Seat Socket Head Cap Screw M6x12L...
  • Page 101 X , Z-AXIS COVER (B-TYPE) PARTS NO. PARTS NAME DIMENSION Q‘TY Socket Head Cap Screw M6x8L Round Screw M4x25L Micor Switch Socket Head Cap Screw M6x12L Flat Washer 77B-06114-00 Micor Switch Seat 77A-0659-02 Cross Slide Rear Cover Round Screw M6x8L 77A-0655-00 Slide Cover Round Screw M6x8L...
  • Page 102 -99-...
  • Page 103 ELECTRICAL CONTRAL BOX (B-TYPE) PARTS NO. PARTS NAME DIMENSION Q‘TY 77B-0606-00 Electrical Contorl Box Flat Washer Socket Head Cap Screw M6x16L 77A-0648-01 Switch Seat Round Screw M4x6L 77A-0678-00 Cover Plate Round Screw M4x6L 77A-0677-00 Cover Plate Flat Washer Socket Head Cap Screw M8x40L Round Screw M4x6L 77A-0652-00 Setting Plate...
  • Page 104 -101-...
  • Page 105 BED & CHIP TRAY (B-TYPE) PARTS NO. PARTS NAME DIMENSION Q‘TY 77A-0694-01 Cover Oil Sight Glass Round Screw M5x10L Socket Head Cap Screw M5x10L 77A-0701-01 Bed(1804) 77A-0701A-00 Bed(1860) 50-06113-00 End Cover Round Screw M6x8L Spring Washer Socket Head Cap Screw M16x60L 77A-0635-01 Chip Tray (1840) 77D-0735-00 Chip Tray (1840) 50-06121-00 Adjusting Screw...
  • Page 106 -103-...
  • Page 107 OPERATION BOX & DOOR ASSEMBLY (B-TYPE) PARTS NO. PARTS NAME DIMENSION Q‘TY 77B-0621-01 Left Moving Door Flat Washer Socket Head Cap Screw M6x16L Socket Head Cap Screw M5x8L Flat Washer 77B-06123-00 Safety Switch Seat Hexagon Nut 77B-06111-00 Right Moving Door 77A-06103-00 Handle Hexagon Nut 77-0628-00...
  • Page 108 OPERATION BOX & DOOR ASSEMBLY (B-TYPE) PARTS NO. PARTS NAME DIMENSION Q‘TY Round Screw M4x6L Socket Head Cap Screw M6x16L Socket Head Cap Screw M6x16L Wire Protector 80x45SB2000 Round Screw M5x6L 77A-0651-01 Safety Switch Seat 77B-0650-01 Linking Box Socket Head Cap Screw M6x10L -105-...
  • Page 109 -106-...
  • Page 110 SPLASH GUIDE & COVER ASSEMBLY (B-TYPE) PARTS NO. PARTS NAME DIMENSION Q‘TY Round Screw M4x6L 77B-0628G-00 Name Plate 77B-06128-00 Rubber Pad 77B-06129-00 Rubber Pad 77A-0669G-03 Name Plate Socket Head Cap Screw M6x8L 77B-0653-01 Operation Box Socket Head Cap Screw M5x8L 77B-0630-01 Extension Tube Slide Way Round Screw...
  • Page 111 SPLASH GUIDE & COVER ASSEMBLY (B-TYPE) PARTS NO. PARTS NAME DIMENSION Q‘TY Hexagon Nut Round Screw M6x16L 77A-0611-01 Rear Protector Cover Round Screw M5x6L -108-...

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