Sony SAT-W60 Service Manual
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Sony SAT-W60 Service Manual

Sony SAT-W60 Service Manual

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SERVICE MANUAL
Video In (2)
Terminals:
Video Out (2)
Audio (R/L) In (2)
Audio (R/L) Out (2)
S-Video In (1) /Out (1)
Tel Line (1)
Microphone In (1)
Printer Port (DB25) (1)
VCR Control (1)
Digital Audio Out (1)
USB Port (2)
Satellite In (2)
CH3-CH4 Switch (1)
VHF/UHF In/Out (1)
AC In (1)
430 x 70 x 290 mm (w/h/d)
Dimensions:
(17 x 2
(w/h/d)
Approx. 4.3 kg (9.4 lbs.)
Weight:
SAT-W60
SPECIFICATIONS
3/4
1/2
x 11
inches)
SAT-W60
Power Requirements:
Power Consumption:
Supplied Accessories:
Optional Accessories:
Design and specifications are subject to change without notice.
INTERNET TERMINAL
RM-Y804
U.S. Model
RM-Y804
AC 120V
90 W Max
Remote Control RM-Y804 (1)
Size AA Batteries (2)
AC Power Cord (1)
A/V (Audio/Video) Cable (1)
Telephone Cable (1)
S-Video Cable (1)
T Splitter (1)
Coaxial Cable (1)
IR Blaster (1)
Wireless Keyboard KI-W250 (1)
Access Card (1)
Local Antenna ANJ-AA1
Installation Kit ANJ-DS2
Amplifier EAC-DA1
Diplexer EAC-DD1
Voltage Switch EAC-DV2
Satellite Dish Antenna: SAN-24MD1
SAN-18D3

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  • Page 1 SAT-W60 SERVICE MANUAL RM-Y804 U.S. Model SAT-W60 RM-Y804 SPECIFICATIONS Video In (2) Power Requirements: Terminals: AC 120V Video Out (2) Audio (R/L) In (2) Power Consumption: 90 W Max Audio (R/L) Out (2) S-Video In (1) /Out (1) Supplied Accessories:...

  • Page 2: Safety Check Out Instructions

    SAT-W60 SAFETY CHECK-OUT After correcting the original service problem, perform the Leakage Test following safety checks before releasing the set to the The AC leakage from any exposed metal part to earth ground customer: and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500...

  • Page 3: Table Of Contents

    SAT-W60 TABLE OF CONTENTS Section Title Page Safety Check Out Instructions ......................2 GENERAL ........................... 4 DISASSEMBLY 2-1. Upper Cover Removal .................... 10 2-2. Hard Drive Removal ....................10 SYSTEM SELF TEST ......................11 DIAGRAMS 4-1. Block Diagram ......................12 4-2.

  • Page 4: General

    SECTION 1 GENERAL The instructions mentioned here are partial abstracts from the Operating Instruction Manual. The page numbers shown reflect those of the Operating Instruction Manual. Satellite Receiver Connecting Your Satellite Receiver Step 1: Connecting the Antenna Step 3: Connecting Your TV Set Satellite Receiver Satellite Receiver Connect the SATELLITE IN jack...
  • Page 5 Satellite Receiver Connecting Your Satellite Receiver Step 4: Connecting the AC Power Advanced Connection: Connecting Your VCR Satellite Receiver Satellite Receiver After all other connections are If your TV and VCR have A/V jacks AC Power Cord complete, connect the AC Power Cord Connect the VIDEO OUT jacks of your Satellite to the Satellite Receiver.
  • Page 6 Advanced Connection: Connecting a Microphone Satellite Receiver GUIDE HOME PUSH PUSH SATELLITE RECEIVER SAT-W60 If you have a Microphone First, remove the cover from the microphone jack, then connect the microphone plug to the Satellite z Tip Receiver’s Microphone IN jack.
  • Page 7 Satellite Receiver Button Stop button. Button Pause button. GUIDE HOME PUSH PUSH SATELLITE RECEIVER SAT-W60 Button Replay button. Button Jump ahead button. 0 – 9 Buttons Select channels or enter numbers in text boxes. Adds period to separate major/minor channel numbers.
  • Page 8 Satellite Receiver Satellite Receiver OPTIONS Displays the OPTIONS panel. Troubleshooting RECENT Displays and allows you to access the most recently viewed Web pages and Symptom Possible Cause and remedies TV channels. TV POWER button The remote control has not been properly programmed. SCROLL V/v Moves the page up or down when the doesn’t turn on TV.
  • Page 9 Then reconnect the AC Power Cord to the power outlet and turn on the Satellite Receiver. If this does not solve the problem, contact your Sony dealer. The Satellite Receiver Make sure the AC Power Cord is securely connected to will not turn on.

  • Page 10: Disassembly

    SAT-W60 SECTION 2 DISASSEMBLY 2-1. UPPER COVER REMOVAL 3x8 Type2 IT-3 3x8 Type2 IT-3 1. Remove Two (2) Screws 2. Pull Upper Cover up approximately 3 inches. 3. Slide forward making sure to slide the tabs out of the lower case front.

  • Page 11: System Self Test

    4. Go to [Receiver Info] from the same system test menu. This provides the following information on the box: • Manufacturer: Sony Model number: • Serial number: • Client software: • Boot rom version: •...

  • Page 12: Diagrams

    SAT-W60 SECTION 4 DIAGRAMS 4-1. BLOCK DIAGRAM — 12 —...

  • Page 13: Schematic Diagrams

    SAT-W60 4-2. SCHEMATIC DIAGRAMS HA Board Schematic Diagram S001 SWITCH, KEYBOARD SELECT D001 1SS119-25TD S002 S003 S004 S005 SWITCH, KEYBOARD SWITCH, KEYBOARD SWITCH, KEYBOARD SWITCH, KEYBOARD LEFT DOWN RIGHT CN001 D003 D005 D007 1SS119-25TD 1SS119-25TD 1SS119-25TD D011 1SS119-25TD D002 D004...
  • Page 14 SAT-W60 [POWER] HB Board Schematic Diagram IC050 SBX3071-01 RECORD R055 CHIP C050 D050 D051 D052 SLR-325VRT31 SLR-325YCT31 SLR-325MGT31 YELLOW GREEN CN050 D055 1SS119-25TD R050 R051 R052 TO MAIN CHIP CHIP CHIP PC BOARD D054 1SS119-25TD IR REC MESSAGE CONNECTED POWER...
  • Page 15 CPU (3) MEM (4) FUD_INT_N FUD_INT_N M C 0 _ B S M C 0 _ B S MC0_ADDR<10..0> MC0_ADDR<10..0> CPU_AD<31..0> CPU_AD<31..0> MC0_DATA<31..0> MC0_DATA<31..0> M C 0 _ D Q M < 3 . . 0 > MC0_DQM<3..0> CPU_CMD<8..0> CPU_CMD<8..0> M C 0 _ R A S _ N M C 0 _ R A S _ N CPU_VALIDOUT_N...
  • Page 16 IDE (13) CFG (12) RIO_ADDR<4..2> RIO_CE_N<3..0> ADDR<2..0> RIO_DATA<15..0> DATA<15..0> M S B MISC (11) CLK (21) CONFIG_BITS<25..0> RIO_OE_N RIO_ADDR<21..0> R E A D _ N P O W E R _ O K S Y S _ P W R O K SYS_CLK SYS_2XCLKIN RIO_WE_N...
  • Page 17 SOLO2 GPIO MAP IIC DEV ADDRESS MAP RIO ENABLES GPIO<0> BT835 RESET ADDR DEVICE 0 FREE GPIO<1> SYS_AUD_MUTE 0X18 DIGITAL TUNER 1 HARD DISK REGISTER SET 1 GPIO<2> SVIDEO_IN SENSE 0X1A DIGITAL TUNER 1 2 HARD DISK REGISTER SET 2 C P U 3 FREE GPIO<3>...
  • Page 18 + 3 _ 3 V VID_VDD PRESERVES HISTORIC SIGNAL FLOW GPIO<19..0>\I + 5 V + 3 _ 3 V R0219 AUD_BITCLK\I DIV_BCLK\I R 0 2 9 8 4.7K 6 0 3 + 3 _ 3 V 1.62K RIO_DINT<7..0>\I TEST_MODE<3..0> 6 0 3 R0218 AUD_LRCLK\I DIV_LRCLK\I...
  • Page 19 AVCC R 0 2 9 3 VID_VDD 6 0 3 R 0 2 6 3 NATIONAL ZETEK 3.32K 6 0 3 C0218 C0211 C0212 U 0 2 0 4 U 0 2 0 5 10UF 0.1UF 0.01UF L M 4 3 1 A C M 3 2 0 % 2 0 % 2 0 %...
  • Page 20 U0301 CPU_CLK\I CPU_CLK\I CPU_AD<31..0>\I CPU_AD<31..0>\I M A S T E R C L O C K S Y S _ A D < 3 1 > S Y S _ A D < 3 0 > CPU_CRESET_N\I CPU_CRESET_N\I COLDRESET_N S Y S _ A D < 2 9 > RESET_N S Y S _ A D <...
  • Page 21 + 5 V +2.5V SUPPLY FOR CPU CORE C 0 3 5 7 R 0 3 5 3 D0351 8 0 5 22NF 1 0 % R 0 3 5 0 C E R M 8 0 5 BZX84C13LT1 SOT23 1/4W + 2 _ 5 V 1210...
  • Page 22 + 3 _ 3 V C0401 C 0 4 0 2 C 0 4 0 3 C 0 4 0 4 C 0 4 0 5 C 0 4 0 6 C 0 4 0 7 C 0 4 0 8 C 0 4 0 9 C0410 470PF...
  • Page 23 + 3 _ 3 V C0416 C0417 C0418 C0419 C 0 4 2 0 C0421 C 0 4 2 2 C 0 4 2 3 C 0 4 2 4 C 0 4 2 5 470PF 470PF 1.5NF 1.5NF 0.01UF 0.01UF 10UF 10UF...
  • Page 24 (ALTERNATE) R O M B A N K 3 R O M B A N K 3 + 3 _ 3 V + 5 V EMPTY R0518 + 3 _ 3 V + 5 V 6 0 3 R 0 5 3 0 6 0 3 EMPTY EMPTY...
  • Page 25 S O F T M O D E M C O D E C MOD_SM_CLK\I M O D _ A V D D C 0 6 5 2 U 0 6 5 0 0.1UF C 0 6 5 0 2 0 % 1000PF VCC1 VCC2...
  • Page 26 EMPTY M O D _ A V D D C 0 6 4 6 470PF 2 0 % CONFIGURATION NOTE: EMPTY R 0 6 4 2 FOR EXT. OP-AMP, R0625 = 0-OHM, 5% EMPTY 22.1K OTHERWISE, R0625 = 22.1K, 1% U 0 6 0 8 6 0 3 S O - 8...
  • Page 27 AVCC R 0 7 0 7 VID_COMP_RFU\I EMPTY 4 9 9 R0701 C0701 C 0 7 0 2 C 0 7 0 8 C 0 7 0 9 C0710 6 0 3 R 0 7 0 8 + 5 V + 5 V + 5 V 0.1UF...
  • Page 28 U1407 + 1 2 V 7 8 M 0 5 L1410 LIN REG R F M O D _ 5 V INPUT OUTPUT 4.7UH C1401 C1443 C1458 C1481 10UF 0.1UF 0.1UF 10UF G N D 2 0 % 2 0 % 2 0 % 2 0 % D P A K...
  • Page 29 + 3 _ 3 V + 5 V + 3 _ 3 V L1414 L1413 L1431 L1430 L1407 BT835_PRE_VAA D1411 BT835_VCC BT835_PRE_VDD BK2125HS601 4.7UH 4.7UH 4.7UH BK2125HS601 L1417 VID_C_IN\I C1491 C1489 R1456 C1409 0.01UF 0.01UF 3.3UH C1477 2 0 % C1408 C1430 2 0 %...
  • Page 30 SYS_RESET_N\I AUD_VCC\I + 5 V R 0 8 2 7 R0801 AUD_VCC\I AUD_VREF C 0 8 0 6 C 0 8 0 7 7.5K R 0 8 2 8 C0819 C 0 8 3 3 D0801 6 0 3 0.1UF 10UF 6 0 3 7.5K...
  • Page 31 C 0 8 2 0 33PF C E R M 8 0 5 R0816 121K 6 0 3 AUD_VCC\I R0815 AOUTL_DAC U 0 8 0 6 PAGE 1 121K 7 4 H C 4 0 6 6 U 0 8 0 6 6 0 3 R 0 8 4 7 7 4 H C 4 0 6 6...
  • Page 32 EMPTY C 0 8 2 7 22PF C E R M 8 0 5 R 0 8 3 3 D 0 8 0 6 4 4 2 K 6 0 3 AUD_VCC\I BAV99LT1 R 0 8 3 2 C 0 8 2 6 U 0 8 0 9 SOT23 AUD_MIC_IN\I...
  • Page 33 + 1 2 V U 0 8 0 7 7 8 M 0 5 AUD_VCC\I L0801 LIN REG R 0 8 6 9 R 0 8 7 0 R0871 R 0 8 7 2 R 0 8 7 3 INPUT OUTPUT C0801 C 0 8 0 2...
  • Page 34 IR INPUT INTERFACE + 5 V IR_REC\I EMPTY S O N Y _ 5 6 K H Z R1004 U1001 2 2 0 C1001 C1002 U1003 6 0 3 10UF 0.1UF 5 6 K H Z 2 0 % 2 0 % C E R M C E R M IR RECEIVER...
  • Page 35 AUDIO/VIDEO OUTPUT J1003 JB099149 N.C. AUDIO/VIDEO INPUT L1080 L1018 C O N - R C A 3 X 3 VID_COMP2_OUT\I VID_COMP_IN\I BK2125HM121 BK2125HM121 N.C. L1081 L1007 AUD_LINEOUT2_L\I AUD_LINEIN_L\I BK2125HS601 N.C. BK2125HS601 L1083 L1008 AUD_LINEOUT2_R\I AUD_LINEIN_R\I BK2125HS601 N.C. BK2125HS601 AUD_MONO_SW2\I C1009 C1010 C1011 47PF...
  • Page 36 + 5 V C1087 R1015 0.1UF R1020 WEBTV SMART CARD INTERFACE + 3 _ 3 V 2 0 % 6 8 K 6 0 3 C E R M 6 0 3 Q1003 R1065 R1016 R1029 UART_DTR_N\I 8 0 5 SOT23 UART_DTR_N\I MMBT2907ALT1...
  • Page 37 + 3 _ 3 V + 5 V + 3 _ 3 V C-A SMART CARD INTERFACE C1050 C1055 C1056 R1031 10UF R1036 10UF 0.1UF C1051 2 0 % 2 0 % 4.7K 2 0 % 0.1UF 2 0 % R1008 SMC_FIT\I 1/16W...
  • Page 38 + 3 _ 3 V + 5 V SYSTEM POWER-OK (TO SOLO2) + 5 V SYSTEM POWER SUPPLY INPUT N.V. MEMORY D1101 J1101 C1101 BAV99LT1 P W R _ P E R P E T U A L 5 2 0 4 5 - 2 7 4 5 0.1UF SOT23 DEL_PWR_OK\I...
  • Page 39 + 3 _ 3 V C2101 C2102 C2103 C2104 C2105 10UF 0.1UF 0.01UF 1.5NF 470PF 2 0 % 2 0 % 2 0 % 2 0 % 2 0 % C E R M C E R M C E R M C E R M C E R M 1210...
  • Page 40 + 3 _ 3 V CONFIG_BITS<25..0>\I R1225 R1224 R1223 R1201 R1200 4.7K 4.7K 4.7K 4.7K 4.7K 6 0 3 6 0 3 6 0 3 6 0 3 6 0 3 + 3 _ 3 V UART S M C S M A R T S M A R T 4640...
  • Page 41 J1301 S M H D R IDE_RESET_N\I IDE_DATA<7>\I IDE_DATA<8>\I IDE_DATA<6>\I IDE_DATA<9>\I IDE_DATA<5>\I IDE_DATA<10>\I IDE_DATA<4>\I IDE_DATA<11>\I IDE_DATA<3>\I J1302 IDE_DATA<12>\I + 5 V + 1 2 V 1 5 - 2 4 - 4 0 4 9 IDE_DATA<2>\I IDE_DATA<13>\I IDE_DATA<1>\I IDE_DATA<14>\I IDE_DATA<0>\I IDE_DATA<15>\I C1301 C1302...
  • Page 42 U1501 74FST3384 V C C PP_DIR\I is not used. BUS_SWITCH_3384 A < 0 > B < 0 > PP_STROBE_N\I DRV_STB_N TP1501 A < 1 > B < 1 > PP_AUTOFD_N\I D R V _ A U T O F D _ N TP_75 A <...
  • Page 43 + 5 V J1501 R1522 R1523 R1524 R1525 R1526 R1514 R1515 R1516 R1517 R1518 R1519 R1520 R1521 1.2K 1.2K 1.2K 1.2K 1.2K 1.2K 1.2K 1.2K 1.2K 1.2K 1.2K 1.2K 1.2K 6 0 3 6 0 3 6 0 3 6 0 3 6 0 3 P P B _ S T B _ N 6 0 3...
  • Page 44 U1601 P Q F P F U D 2 R1617 SYSAD<31..0>\I MPEG_VCXO_CTL0\I S Y S A D < 3 1 > VCXO_CTL0 S Y S A D < 3 0 > VCXO_CTL1 C1621 C1622 S Y S A D < 2 9 > 6 0 3 0.1UF 10UF...
  • Page 45 + 3 _ 3 V PULL RESISTORS PCI CLOCK GENERATOR C1650 C1651 C1652 C1653 C1654 + 3 _ 3 V 10UF 0.1UF 0.01UF 1.5NF 470PF 2 0 % 2 0 % 2 0 % 2 0 % 2 0 % L1604 U1650 + 3 _ 3 V...
  • Page 46 + 5 V A _ 1 + 3 _ 3 V + 3 _ 3 V A _ 1 R 2 3 9 9 P32VA_1 P3_3VA_1_FILT L2301 L2302 2.2K R 2 3 0 2 R 2 3 0 3 P5VA_1_FILT 6 0 3 1 % 6 0 3 BK2125HS601...
  • Page 47 D 2 3 0 7 MURS120T3 L2311 L2312 U 2 3 0 7 PAGE 3 LT1117CST-3.3 S O T - 2 2 3 C 2 3 8 8 BK2125HS601 C 2 3 8 9 4.7UH C 2 3 9 0 + 5 V 0.1UF 0.1UF...
  • Page 48 + 3 0 V R 2 3 2 4 Q 2 3 0 3 SI9945AEY 0.082 1 % 1/4W S O - 8 1206 C 2 3 9 2 C 2 3 9 3 2 2 0 U F 1.0NF 2 0 % 1 0 % A L U M...
  • Page 49 + 5 V A _ 2 + 3 _ 3 V + 3 _ 3 V A _ 2 R 2 4 9 9 P32VA_2\I P3_3VA_2_FILT L2401 L2402 2.2K R 2 4 0 2 R 2 4 0 3 6 0 3 P5VA_2_FILT 1 % 6 0 3 BK2125HS601...
  • Page 50 + 5 V + 5 V P W R 1 + 3 _ 3 V + 3 _ 3 V PWRGD BAD PER ERRATA SHEET C1709 D1701 D1702 10UF R1712 R1713 BAV99LT1 BAV99LT1 2 0 % SOT23 SOT23 + 3 _ 3 V C E R M 1/16W 1/16W...
  • Page 51 J2003 H D R 9 EMPTY L2009 EMPTY IR_REC\I BK2125HS601 CHANGED PER DANY JAMES’ EMAIL L2010 EMPTY LED_DISP<0>\I EMPTY EMPTY EMPTY EMPTY BK2125HS601 EMPTY + 5 V EMPTY C 2 0 0 9 C2010 C2011 C2012 C2013 L2014 470PF 0.1UF 0.1UF 0.1UF 0.1UF...
  • Page 52 SAT-W60 — 52 —...

  • Page 53: Exploded Views

    PART NO. DESCRIPTION REMARK X-4038-163-1 PANEL ASSY, FRONT (2-10) 4-078-516-01 BUTTON, CURSOR 4-078-515-01 BUTTON, MULTI 4-078-514-01 BUTTON, POWER 4-079-951-01 DOOR 4-942-568-61 EMBLEM (NO.5), SONY 4-079-952-01 GUIDE, LED 4-078-517-01 PANEL, INDICATOR 4-079-948-01 CAP, A/V JACK 4-047-464-01 CATCHER, PUSH — 53 —...

  • Page 54: Rear View

    SAT-W60 Note: Note: The components identified by shading Les composants identifies per un trame et une marque and mark are critical for safety. Replace sont critiques pour la securite. Ne les remplacer only with part number specified. que par une piece portant le numero specifie.

  • Page 55: San-18D3

    SAT-W60 5-3. SAN-18D3 REF. NO. PART NO. DESCRIPTION REMARK X-4035-040-2 ARM ASSY, LNB11-13 (2,3) 8-598-326-02 CONVERTER, BS SAC-DA201 4-061-590-01 ARM, LNB SUPPORT 4-061-583-01 REFLECTOR X-4035-039-2 REFLECTOR MOUNT ASSY (5-9) 4-061-576-11 MODEL NUMBER LABEL 4-061-584-01 MOUNTING BASE REFLECTOR 4-061-581-01 BOLT, 1/4- 20 UNC x 1/2 FORMING...

  • Page 56: Electrical Parts List

    SAT-W60 SECTION 6 ELECTRICAL PARTS LIST Note: The components identified by in this manual have been carefully factory-selected for each set in order to satisfy The components identified by shading and mark regulations regarding X-ray radiation. Should replacement are critical for safety. Replace only with part be required, replace only with the value originally used.
  • Page 57 Ne les remplacer que par une number specified. piece portant le numero specifie. Reference Number Sony Part Number Part Description C0204, C0234, C0401, C0402, C0416, C0417, C0625, C0643, C0663, C1480, C1520, C1522-C1524, C1606, C1611, C1633, C1638, C1654,...
  • Page 58 SAT-W60 Note: Note: The components identified by shading and mark Les composants identifies per un trame et une marque are critical for safety. Replace only with part sont critiques pour la securite. Ne les remplacer que par une number specified.
  • Page 59 SAT-W60...
  • Page 60 SAT-W60 Sony Corporation English Sony Technology Center 2000JS74270-1 Technical Services Printed in USA 9-965-897-01 Service Promotion Dept. 2000.10...

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