Yamaha FINO AF115F Owner's Manual
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Yamaha FINO AF115F Owner's Manual

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EAU10023
Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
AF115F
1YC -F8199-E0

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Summary of Contents for Yamaha FINO AF115F

  • Page 1 EAU10023 Read this manual carefully before operating this vehicle. OWNER’S MANUAL AF115F 1YC -F8199-E0...
  • Page 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the AF115F, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4 IMPORTANT MANUAL INFORMATION EAU10122 EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury haz- ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU37431 AF115F OWNER’S MANUAL ©2013 by Thai Yamaha Motor Co., Ltd. 1st edition, March 2013 All rights reserved. Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Thailand.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS EAU10210 LOCATION OF IMPORTANT Sidestand ........4-12 Valve clearance ......7-16 LABELS..........1-1 Tires ..........7-16 FOR YOUR SAFETY – Spoke wheels ......7-18 SAFETY INFORMATION ....2-1 PRE-OPERATION CHECKS ..... 5-1 Checking the brake lever Further safe-riding points ....2-5 free play ........
  • Page 7 TABLE OF CONTENTS Troubleshooting ......7-30 Troubleshooting chart ....7-31 MOTORCYCLE CARE AND STORAGE ..........8-1 Care ..........8-1 Storage ...........8-3 SPECIFICATIONS......9-1 CONSUMER INFORMATION...10-1 Identification numbers ....10-1...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. ZAUU0978...
  • Page 9 LOCATION OF IMPORTANT LABELS GASOLINE OR GASOHOL (E10) TIRE AIR PRESSURE measured on cold tires Front: 200 kPa, (2.00 kgf/cm ), 29 psi Rear: 225 kPa, (2.25 kgf/cm ), 33 psi...

  • Page 10: Safety Information

    SAFETY INFORMATION EAU10224 Safe Riding Therefore: EAUU1071 Be a Responsible Owner Perform the pre-operation checks each • Wear a brightly colored jacket. As the vehicle’s owner, you are respon- time you use the vehicle to make sure it • Use extra caution when you are sible for the safe and proper operation is in safe operating condition.
  • Page 11 SAFETY INFORMATION have become thoroughly famil- • The passenger should always ● The use of a jacket, substantial iar with the motorcycle and all of hold onto the operator, the seat shoes, trousers, gloves, etc., is ef- its controls. strap or grab bar, if equipped, fective in preventing or reducing ●...
  • Page 12 SAFETY INFORMATION carbon monoxide can collect rapidly ty and handling if the weight distribution as possible and make sure to dis- and you can quickly be overcome and of the motorcycle is changed. To avoid tribute the weight as evenly as unable to save yourself.
  • Page 13 Yamaha accessories, which are avail- performed to your vehicle that change should be kept to a minimum. able only from a Yamaha dealer, have any of the vehicle’s design or operation • Bulky or large accessories may been designed, tested, and approved...

  • Page 14: Further Safe-Riding Points

    SAFETY INFORMATION electric failure could result, which ● Secure the motorcycle with tie- EAU10373 Further safe-riding points could cause a dangerous loss of downs or suitable straps that are ● Be sure to signal clearly when lights or engine power. attached to solid parts of the mo- making turns.

  • Page 15: Helmets

    SAFETY INFORMATION ● Always wear a helmet, gloves, EAUU0030 Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a bright colored jacket. your chances of a severe head injury or ●...
  • Page 16 SAFETY INFORMATION Types of helmets and their usage ● Half-type: use only for riding at low speeds ZAUU0004 ● Full-type: use only for riding at low to mid-range speeds ZAUU0005 ● Full-face-type: use for riding at mid-range to high speeds ZAUU0006...

  • Page 17: Description

    DESCRIPTION EAU10401 1 - D ESCRIPTION EAU10410 Left view 8 7 6 ZAUU0979 1. Fuse (page 7-27) 9. Engine oil drain bolt B (page 7-11) 2. Owner’s tool kit (page 7-1) 10.V-belt case air filter element (page 7-14) 3. Rear turn signal light (page 7-29) 11.Sidestand (page 4-12) 4.

  • Page 18: Right View

    DESCRIPTION EAU10420 Right view ZAUU0980 1. Fuel tank cap (page 4-6) 9. Dipstick (page 7-10) 2. Battery (page 7-25) 3. Helmet holder (page 4-10) 4. Front brake fluid reservoir (page 7-20) 5. Headlight (page 7-27) 6. Auxiliary light (page 7-28) 7.

  • Page 19: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments ZAUU0981 1. Rear brake lever (page 4-6) 2. Left handlebar switch (page 4-5) 3. Fuel gauge (page 4-5) 4. Speedometer (page 4-4) 5. Right handlebar switch (page 4-5) 6. Throttle grip (page 7-15) 7. Front brake lever (page 4-6) 8.

  • Page 20: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU55313 1 - I NSTRUMENT AND CONTROL FUNCTIONS To find the location of your parked EAUU1661 ECAU0110 Remote control unit NOTICE motorcycle The main key contains a battery and Press the remote control button on the electronic circuits.

  • Page 21: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS To lock the steering EAUU0350 Main switch/steering lock The meter lighting, auxiliary light, tail- OFF (Push/Turn) light, and fuel gauge come on when the key is turned to “ON”. When starting the engine, the headlight comes on au- tomatically, and will stay on until the key is turned to “OFF”...

  • Page 22: Keyhole Shutter

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering To close the keyhole shutter EAUU1680 Keyhole shutter To open the keyhole shutter HANDLE LOCK HANDLE LOCK OPEN OPEN ZAUU1026 ZAUU0986 Push the keyhole shutter lever “SHUT” Push the key in, and then turn it to “OFF”...

  • Page 23: Indicator And Warning Lights

    EAU11484 Engine trouble warning light “ ” This warning light comes on if a prob- lem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self- diagnosis system.

  • Page 24: Fuel Gauge

    INSTRUMENT AND CONTROL FUNCTIONS EAU12140 EAU1234C EAU12400 Fuel gauge Handlebar switches Dimmer switch “ ” Set this switch to “ ” for the high beam and to “ ” for the low beam. Left EAU12460 Turn signal switch “ ” To signal a right-hand turn, push this switch to “...

  • Page 25: Front Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12901 EAU12951 EAU37471 Front brake lever Rear brake lever Fuel tank cap ZAUU0994 ZAUU0992 ZAUU0993 1. Fuel tank cap 1. Front brake lever 1. Rear brake lever a. Open. The front brake lever is located on the The rear brake lever is located on the b.

  • Page 26: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS To install the fuel tank cap cinity of sparks, open flames, or EAU13212 Fuel 1. Insert the fuel tank cap into the other sources of ignition such as tank opening and turn it clockwise the pilot lights of water heaters and until the “...

  • Page 27: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS your eyes, see your doctor immedi- Yamaha products can use gasohol EAU13433 Catalytic converter ately. If gasoline spills on your skin, [E10] Octane 91 or higher. However, This model is equipped with a catalytic wash with soap and water. If gaso- when filling with gasohol, cold engine converter in the exhaust system.

  • Page 28: Kickstarter

    INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU37650 EAUU0370 Kickstarter Seat NOTICE Use only unleaded gasoline. The To open the seat use of leaded gasoline will cause 1. Place the motorcycle on the cen- unrepairable damage to the catalytic terstand. converter. 2. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”.

  • Page 29: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS To close the seat To release a helmet from a helmet EAU37481 Helmet holders 1. Fold the seat down, and then push holder it down to lock it in place. Open the seat, remove the helmet from 2.

  • Page 30: Convenience Hook

    INSTRUMENT AND CONTROL FUNCTIONS EAUU0390 EAU14533 ECA10081 Convenience hook Storage compartment NOTICE Keep the following points in mind when using the storage compart- ment. ● Since the storage compartment accumulates heat when ex- posed to the sun and/or the en- gine heat, do not store anything susceptible to heat, consum- ZAUU0032...

  • Page 31: Sidestand

    Therefore, check this system regularly and have a Yamaha dealer repair it if it does not ZAUU0997 function properly. 1. Sidestand The sidestand is located on the left side of the frame.

  • Page 32: For Your Safety - Pre-Operation Checks

    • Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-15, 7-22 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing.
  • Page 33 • Tighten if necessary. Instruments, lights, signals and • Check operation. — • Correct if necessary. switches • Check operation of ignition circuit cut-off system. Sidestand switch 4-12 • If system is not working correctly, have Yamaha dealer check vehicle.

  • Page 34: Operation And Important Riding Points

    See page 6-3 for engine break-in in- cold! understand, ask your Yamaha dealer. structions prior to operating the ve- EWA10271 hicle for the first time.

  • Page 35: Acceleration And Deceleration

    OPERATION AND IMPORTANT RIDING POINTS EAU16780 EAU16793 EAU16820 Acceleration and deceleration Braking Tips for reducing fuel consumption EWA10300 WARNING Fuel consumption depends largely on ● Avoid braking hard or suddenly your riding style. Consider the following (especially when leaning over to tips to reduce fuel consumption: one side), otherwise the scooter ●...

  • Page 36: Engine Break-In

    After every hour of operation, stop the Yamaha dealer check the vehicle. engine, and then let it cool for five to ten minutes. [ECA10362] Vary the engine speed from time to time.

  • Page 37: General Note

    Much can be gained from the correct use and maintenance of a motorcycle. 1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts (piston, piston ring, cylinder, etc.)
  • Page 38 OPERATION AND IMPORTANT RIDING POINTS 3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption With maintenance 100% Without maintenance Distance covered (km) Customer’s running cost...

  • Page 39: Periodic Maintenance And Adjustment

    If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.

  • Page 40: Periodic Maintenance Chart For The Emission Control System

    ● From 20000 km, repeat the maintenance intervals starting from 4000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills. EAUU1291 Periodic maintenance chart for the emission control system...

  • Page 41: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUU1281 General maintenance and lubrication chart ODOMETER READING (whichever comes first) ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 4000 8000 12000 16000 CHECK Month(s) Air filter element • Replace. Every 16000 km (10000 mi) √ √ √...
  • Page 42 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING (whichever comes first) ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 4000 8000 12000 16000 CHECK Month(s) 13 * Chassis fasteners • Make sure that all nuts, bolts and screws are properly √ √ √ √...
  • Page 43 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING (whichever comes first) ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 4000 8000 12000 16000 CHECK Month(s) 27 * Throttle grip • Check operation. √ √ √ √ √ • Check throttle grip free play, and adjust if necessary. •...
  • Page 44 PERIODIC MAINTENANCE AND ADJUSTMENT ● Fuel system service • Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system. •...

  • Page 45: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAUU1460 Removing and installing Panel A cowlings and panels To remove the panel ZAUU1002 2. Pull panel A off as shown. ZAUU0999 ZAUU1000 To install the panel 1. Panel A 1. Panel A Place the panel in the original position, 2.
  • Page 46 PERIODIC MAINTENANCE AND ADJUSTMENT EAUU0510 Panel C Tightening torque: Grab bar bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) To remove the panel 1. Open the seat. (See page 4-9.) 2. Remove the bolts, and then pull the grab bar off as shown. ZAUU1003 1.

  • Page 47: Checking The Spark Plug

    Since heat and deposits will cause any 1. Spark plug gap diagnose such problems yourself. In- spark plug to slowly erode, the spark stead, have a Yamaha dealer check Spark plug gap: plug should be removed and checked 0.6–0.7 mm (0.024–0.028 in) the vehicle.

  • Page 48: Engine Oil And Oil Strainer

    PERIODIC MAINTENANCE AND ADJUSTMENT EAUU1470 Engine oil and oil strainer Tightening torque: Spark plug: The engine oil level should be checked 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf) before each ride. In addition, the oil must be changed and the oil strainer cleaned at the intervals specified in the If a torque wrench is not available when periodic maintenance and lubrication...
  • Page 49 PERIODIC MAINTENANCE AND ADJUSTMENT 1 3 2 ZAUU0875 ZAUU0848 ZAUU0056 1. Maximum level mark 1. Engine oil drain bolt A 1. Engine oil strainer 2. Minimum level mark 2. Engine oil drain bolt B 2. Compressed spring 3. Engine oil drain bolt C 3.

  • Page 50: Final Transmission Oil

    If any leakage is found, have a “ENERGY CONSERVING II” or 7. Refill with the specified amount of Yamaha dealer check and repair the higher. the recommended engine oil, and scooter. In addition, the final transmis- ●...

  • Page 51: Air Filter And V-Belt Case Air Filter Elements

    PERIODIC MAINTENANCE AND ADJUSTMENT 3. Place an oil pan under the final EAUU1142 Air filter and V-belt case air Tightening torque: transmission case to collect the Final transmission oil drain bolt: filter elements used oil. 22 Nm (2.2 m·kgf, 16 ft·lbf) The air filter element should be re- 4.
  • Page 52 PERIODIC MAINTENANCE AND ADJUSTMENT 5. Place the air filter element in its 5. Check the element for damage original position. and replace it if necessary. 6. Install the air filter case cover by installing the screws. Cleaning the V-belt case air filter element 1.

  • Page 53: Adjusting The Throttle Grip Free Play

    3. Drain dirt or water into a proper container. Recommended oil: 4. Install the air filter check hose or Yamaha foam air filter oil or other caps to the original position. quality foam air filter oil 7. Install the element into the filter The air filter check hose or caps need case.

  • Page 54: Valve Clearance

    (b). from occurring, the valve clearance the specified tires. 3. Tighten the locknut. must be adjusted by a Yamaha dealer Tire air pressure at the intervals specified in the periodic The tire air pressure should be maintenance and lubrication chart.
  • Page 55 Front: ed below have been approved for this C. Tire tread depth 200 kPa (2.00 kgf/cm , 29 psi) model by Yamaha Motor Co., Ltd. Rear: The tires must be checked before each 225 kPa (2.25 kgf/cm , 33 psi) ride.

  • Page 56: Spoke Wheels

    When a tire tread The wheels on this model are not de- begins to show crosswise lines, signed for use with tubeless tires. have a Yamaha dealer replace Do not attempt to use tubeless tires the tire immediately. on this model.

  • Page 57: Checking The Brake Lever Free Play

    If there is free play, turn the adjusting nut at the brake shoe 1. Rear brake lever free play have a Yamaha dealer inspect the plate in direction (a). To decrease the The brake lever free play should mea- brake system.

  • Page 58: Checking The Front Brake Pads And Rear Brake Shoes

    To check the brake pad wear, check the wear limit line, have a Yamaha Observe these precautions: the wear indicator grooves. If a brake dealer replace the brake shoes as a pad has worn to the point that the wear set.

  • Page 59: Changing The Brake Fluid

    Changing the brake fluid make sure that the top of the mas- mal for the brake fluid level to Have a Yamaha dealer change the ter cylinder is level by turning the gradually go down. However, if the brake fluid at the intervals specified in handlebars.

  • Page 60: Checking The V-Belt

    Checking and lubricating the The V-belt must be checked and re- cables throttle grip and cable placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip should vals specified...

  • Page 61: Lubricating The Front And Rear Brake Levers

    EWA10741 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground ZAUU1010 and distract the operator, resulting in a possible loss of control.

  • Page 62: Checking The Front Fork

    If any damage is found or the front face and hold it in an upright posi- fork does not operate smoothly, tion. WARNING! To avoid injury, have a Yamaha dealer check or re- securely support the vehicle so pair it. there is no danger of it falling over.

  • Page 63: Checking The Steering

    If any free ways shield your eyes when play can be felt, have a Yamaha working near batteries. In case dealer check or repair the steering. 7-25...
  • Page 64 2. If the battery will be stored for lowing FIRST AID. more than two months, check it at Have a Yamaha dealer charge the bat- • EXTERNAL: Flush with plenty least once a month and fully tery as soon as possible if it seems to of water.

  • Page 65: Replacing The Fuse

    ECA10650 devices operate. NOTICE 4. If the fuse immediately blows Take care not to damage the follow- again, have a Yamaha dealer ing parts: check the electrical system. ● Headlight bulb Do not touch the glass part of...

  • Page 66: Replacing A Front Turn Signal Light Bulb Or An Auxiliary Light Bulb

    6. Install the headlight bulb cover, and then connect the coupler. 7. Install the panel. 8. Have a Yamaha dealer adjust the ZAUU1018 headlight beam if necessary. 1. Front turn signal light bulb socket 2. Auxiliary light bulb socket 3.

  • Page 67: Replacing The Tail/Brake Light Bulb Or A Rear Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the burnt-out bulb from ECAU0080 EAUU1250 Replacing the tail/brake light NOTICE the socket by pushing it in and bulb or a rear turn signal light If a turn signal light bulb of different turning it counterclockwise. bulb wattage than recommended is used, 5.

  • Page 68: Troubleshooting

    ZAUU1020 self. However, should your motorcycle 1. Rear turn signal light bulb (× 2) require any repair, take it to a Yamaha 4. Remove the burnt-out bulb from dealer, whose skilled technicians have the socket by pulling it out.

  • Page 69: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.

  • Page 70: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU25981 1 - M OTORCYCLE CARE AND STORAGE 3. Remove extremely stubborn dirt, ter to clean plastic. However, if EAUU0406 Care like oil burnt onto the crankcase, the plastic parts cannot be thor- While the open design of a motorcycle with a degreasing agent and a oughly cleaned with water, di- reveals the attractiveness of the tech-...
  • Page 71 MOTORCYCLE CARE AND STORAGE ● For vehicles equipped with a After riding in the rain or near the sea 3. To prevent corrosion, it is recom- windshield: Do not use strong Since sea salt is extremely corrosive mended to apply a corrosion pro- cleaners or hard sponges as carry out the following steps after each tection...

  • Page 72: Storage

    (This will limit spark- damp cellars, stables (because ing during the next step.) ● Consult a Yamaha dealer for ad- of the presence of ammonia) d. Turn the engine over several vice on what products to use. and areas where strong chemi- times with the starter.
  • Page 73 MOTORCYCLE CARE AND STORAGE from sparking, make sure to 30 °C (90 °F)]. For more informa- ground the spark plug elec- tion on storing the battery, see trodes while turning the en- page 7-26. gine over. [EWA10951] 4. Lubricate all control cables and the Make any necessary repairs before pivoting points of all levers and storing the scooter.

  • Page 74: Specifications

    SPECIFICATIONS EAU26321 1 - S PECIFICATIONS Dimensions: Engine oil: Clutch: Overall length: Recommended brand: Clutch type: 1870 mm (73.6 in) YAMALUBE Dry, centrifugal automatic Overall width: Type: Transmission: 740 mm (29.1 in) YAMALUBE 4-AT or SAE 10W-40 Primary reduction ratio: Overall height: Recommended engine oil grade: 1.000...
  • Page 75 SPECIFICATIONS Tire air pressure (measured on cold Rear suspension: Engine trouble warning light: 12 V, 1.7 W × 1 tires): Type: Fuel gauge: Unit swing Front: Spring/shock absorber type: 200 kPa (2.00 kgf/cm , 29 psi) Fuses: Coil spring/oil damper Rear: Wheel travel: Main fuse:...

  • Page 76: Consumer Information

    Record the key identification number, vehicle identification number and en- gine serial number in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER:...
  • Page 77 CONSUMER INFORMATION EAUU1260 Engine serial number ZAUU0862 1. Engine serial number The engine serial number is stamped on the top left side of the crankcase. 10-2...
  • Page 80 YAMAHA MOTOR CO., LTD.

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