CONTENTS EXPLODED VIEWS 1. Exploded view of the Unit ............................. 3 2. Exploded view of the Unit A ..........................4 3. Exploded view of the Unit B ..........................5 4. Exploded view of the Unit C ..........................6 5. Exploded view of the Unit D ..........................7 SERVICE TOOLS Service tools ................................
EXPLODED VIEWS 1. Exploded view of the Unit Quantity Parts name CAMERA COVER INNER COVER CLEAR DOME O-RING RH SW/W SCR. 3*10MM RH SCR. 2.6*4MM RH SCR. 2.6*3MM BH SCR. 2*4MM RH M SCR. 2.6*4MM MAIN BOARD ASS'Y 28 + 60 –3–...
2. Exploded view of the Unit A Quantity Parts name MAIN FRAME T-HOLDER CAMERA COVER FRAME A FRAME B CAMERA BASE SUPPORTER SHIM SYNCHRO PULLEY (N132) SYNCHRO PULLEY (N22) RITINA T-SHAFT SPACE COLLAR LOCK NUT BEARING SYNCHRO BELT (180) SYNCHRO BELT (140) RH SW/W SCR.
3. Exploded view of the Unit B Quantity Parts name FAN BRACKET MAGNET BASE CAMERA SUPPORT MAGNET CAMERA(300P) FLEXIBLE FALT CABLE RH SCR. 2.6*3MM BH SCR. 2*4MM FH SCR. 2*12MM FAN MOTOR ASS'Y I-F BOARD ASS'Y –5–...
5. Exploded view of the unit D Quantity Parts name BASE PRESSURE PLATE STOPPER PLATE STOPPER CORD BUSH PACKING INSULATION PLATE RATING LABEL FERRITE CORE VENTILATION FILM SPRING A O-RING POWER SUPPLY MICRO SWITCH FH SCR. 3*8MM FH SCR. 3*10MM RH SW/W SCR.
SERVICE TOOLS Quantity Jig No. Parts name GUIDE WRENCH A VHJ-0151 GUIDE WRENCH B VHJ-0152 PULLEY JIG VHJ-0153 EXTENSION CABLE VHJ-0154 OIL COMPOUND VHJ-0155 –8–...
DISASSEMBLY PROCEDURE OF MAIN PARTS 1. Removing Base unit 1-1. Lift up on Stopper 19 from Base unit, then snap it to stop. 1-2. Turn Main unit counterclockwise 10 degree to remove Base unit from Main unit. 1-3. Remove Sefety wire ass'y 154 from Base unit. 1-3-1.
3. Removing Main board ass'y 3-1. Remove Screws 117 (x3) on Rotation unit, then remove Inner cover 6 . Screws 2.6x4 mm (x3) Inner cover Figure of Step 3-1 This is the disassembly procedure after the disassembling of: 1. Removing Base unit: Page 9 2.
4. Removing Power board ass'y 4-1. Removing Power board ass'y 4-1-1. Remove the connectors (x3) on Power board ass'y 203 . 4-1-2. Remove Screws 104 (x4), then remove Power board ass'y 203 . Screws 2x4 mm (x4) Power board ass'y Figure of Step 4-1 This is the disassembling procedure after the disassembling of: 1.
5. Removing Camera unit and Fan motor ass'y 5-1. Turn Camera cover 5 clockwise as far as possible. 5-2. Remove Screws 103 (x4), then remove Camera cover 5 . Camera cover Screws 2.6x3 mm (x4) Figure of Steps 5-1 and 5-2 This is the disassembling procedure after the disassembling of: 1.
6. Removing Slip ring ass'y 6-1. Remove Screws 107 (x4), then remove Camera base 11 and Camera cover 5 . Camera cover Camera base Screws 3x8mm (x4) Figure of Step 6-1 This is the disassembling procedure after the disassembling of: 1.
7. Removing Pan motor (Motor ass'y) 7-1. Remove Pan belt (Synchoro belt 140) 55 . Turn Pan belt (Synchro belt 140) 55 while lifting up on, so that you can remove it easily. 7-2. Remove the connector from Pan motor (Motor ass'y) 152 . Pan belt (Synchro belt 140) Connector...
8. Removing Pan belt (Synchro belt 140) and Synchro pulley (N132) 8-1. Remove Pan belt (Synchro belt 140) 55 . Turn Pan belt (Synchro belt 140) 55 while lifting up on, so that you can remove it easily. Pan belt (Synchro belt 140) Connector to be removed...
9. Removing Tilt motor (Motor ass'y) 9-1. Remove Screws 107 (x4), then remove Camera base 11 and Camera cover 5 . Camera cover Camera base Screws 3x8mm (x4) Figure of Step 9-1 This is the disassembling procedure after the disassembling of: 1.
10. Removing Tilt belt (Synchro belt (N180)) and Syncro pulley (N132) 10-1. Remove Screws 107 (x4), then remove Camera base 11 and Camera cover 5 . Camera cover Camera base Screws 3x8mm (x4) Figure of Step 10-1 This is the disassembling procedure after the disassembling of: 1.
11. Removing Bearing Tilt mechanism part 11-1. Remove Camera cable 155 while bending the connector on the camera side 90 degree. Camera cable Figure of Step 11-1 This is the disassembling procedure after the disassembling of: 1. Removing Base unit: Page 9 2.
14. Removing Safety wire ass'y 14-1. Remove Screws 107 (x2) on Base 2 , then remove Safety wire ass'y 154 . Base Safety wire ass'y Screws 3x8 mm (x2) Figure of Step 14-1 This is the disassembling procedure after the disassembling of: 1.
REASSEMBLY PROCEDURE OF MAIN PARTS 1. Reassembling Slip ring ass'y 1-1. Install Guide 18 to Slip ring ass'y 151 while making sure of the direction. 1-2. Put the lead wires into Guide 18 , then tighten Screws 115 (x2) to install Connector housing. Torque: 98 cN•m (10 kgf•cm) Screws 3x8 mm (x2)
2. Reassembling Bearing (Tilt mechanism part) and Synchro pulley (N132) 2-1. Set Bearing 53 , Shim 17 and Bearing 53 to T-Shaft 23 in order as shown. Bearing (x2) T-Shaft Shim Figure of Step 2-1 Set the unit reassembled in Step 2-1 to T-Holder 4 , then set Space collar 24 . Set them into the D-shaped hole of Main 2-2.
Page 23
2-3. Install Ritina 22 to the unit reassembled in Step 2-2 by tightening with the regulated torque using Guide wrench A 301 . Guide wrench A: VHJ-0151 Torque: 60 cN•m (6.1 kgf•cm), Apply Screw lock after tightening screws. The unit reassembled in Step 2-2 Ritina Guide wrench A...
3. Installing Slip ring ass'y 3-1. Install the unit reassembled in Step 1-3 (Slip ring) to the unit reassembled in Step 2-4, then tighten Screws 101 (x3) . Torque: 75.6 CN.m (7.7kgf.cm) Apply Screw lock after tightening screws. Note1: Keep the unit reassembled in Step 1-3 (Slip ring) pressing to the direction of the arrow to secure with the screws.
4. Installing Pan motor (Motor ass'y) and Pan belt (Synchro belt 140) 4-1. Set the thinner side of Pulley jig 303 to the shaft of Pan motor (Motor ass'y) 152 , and install Synchro pulley (N22) 21 onto them, then tighten Screws 116 (x2). Pulley jig: VHJ-0153 Torque: 75.6 cN•m (7.7 kgf•cm) Set screws (x2)
5. Installing Tilt motor (Motor ass'y), Tilt belt (Synchro belt 180) 5-1. Set the thicker side of Pulley jig (t5.5 mm) 303 to the shaft of Tilt motor (Motor ass'y) 152 , and install Synchro pulley (N22) 21 onto them, then tighten set Screws 116 (x2). Pulley jig: VHJ-0153 Torque: 75.6 cN•m (7.7 kgf•cm) Pulley jig (VHJ-0153)
6. Installing Camera cover 6-1. Put Camera cover 5 between the unit reassembled in Step 5-4 and Camera base 11 , and tighten Screws 107 (x4) to install. Torque: 75.6 cN•m (7.7 kgf•cm) Apply Screw lock after tightening screws. Note1: Make sure of the direction to install. The unit reassembled in Step 5-4 Camera cover...
8. Installing Frame A and Supporter 8-1. Install Frame A 9 to the unit reassembled in Step 7-1, then tighten Screws 102 (x2). Torque: 43.2 cN•m (4.4 kgf•cm) Apply Screw lock after tightening screws. Note1: Install Frame A 9 as it comes to the center as possible. Screw lock (x2) Frame A...
9. Reassembling Camera unit 9-1. Install Camera support 12 to the right of Camera 64 , then tighten Screws 104 (x2). Torque: 21.2 cN•m (2.1 kgf•cm) Apply Screw lock after tightening screws. Note: Keep Camera support 12 pressing towards the direction of the arrow, then secure with the screws in the upper. 9-2.
Page 30
9-5. Install Magnet 59 to Magnet base 8 making sure of the direction, then apply some instant glue into the space to fix. Magnet (Fix using some instant glue.) Magnet base *Make sure of the position of the mark (View from the front to install) Figure of Step 14-1 9-6.
10. Installing Camera unit 10-1. Pass 11P connector of Camera cable 155 through the tilt hole of the unit reassembled in Step 8-3. 10-2. Then install the 11P connector to I-F board ass'y 204 of the unit in Step 9-9. 10-3.
11. Installing Main board ass'y and Power board ass'y 11-1. Install Main board ass'y 201 to the unit reassembled in Step 10-4, then tighten Screws 104 (x4). Torque: 21.2 cN•m (2.1 kgf•cm) Note1: Pull out the cables, from Pan motor (Motor ass'y), Tilt motor (Motor ass'y) and Slip ring, as shown below. Note2: Keep Main board ass'y 201 pressing towards the direction of the arrow to secure with the screws 104 (x4).
12. Arranging Harness 12-1. Add Power/ Main cable ass'y 156 to the unit reassembled in Step 11-2, and make every connection of the connectors. Then shape Harness by Binder 63 . Note1: Refer to the following for arranging Harness. (The portions indicated by circles are the cables banded together.) Note2: Make sure to arrange the cables without touching the inside of Case 1 when turning.
13. Installing Inner cover 13-1. Install Inner cover 6 to the unit reassembled in Step12-1, then tighten Screws 117 (x3). Torque: 43.2 cN•m (4.4 kgf•cm) Apply Screw lock after tightening screws. Note1: Make sure to install without cables caught in. The unit reassembled in Step 12-1 Screws 2.6x4 mm...
14. Installing the parts to Case 14-1. Install Magnet 59 to Magnet base 8 while making sure of the direction, then apply some instant glue between them. (This step is the same procedure with Step 9-5.) Magnet (Fix using some instant glue.) Magnet base *Make sure of the position of the mark (View from the front to install)
Page 36
14-5. Apply some Oil compound 307 to the specified position of Case 1 . 14-6. Install the unit reassembled in Step 13-1 to Case 1 , then tighten Screws 101 (x4). Torque: 75.6 cN•m (7.7 kgf•cm) Apply screw lock after tightening screws. Note1: Making sure of the direction to install Case 1 while referring the figure of Note1.
15. Installing the parts to Base section 15-1. Set Spring A 57 and Stopper 19 into the groove of Base 2 as indicated by the arrow. 15-2. Install Stopper plate 16 as shown, then tighten Screw 109 (x1). Torque: 75.6 cN•m (7.7 kgf•cm) Apply Screw lock after tightening screws.
Page 38
15-5. Install Cord bush 25 to Compound cable ass'y 164 and DC24V power cable ass'y 160 as shown. Note1: Make sure of the direction of Cord bush 25 . Note2: Make sure of the direction of DC24V power cable ass'y 160 . Compound cable ass'y DC24V power cable ass'y Make sure of the...
Page 39
15-7. Install Packing 26 and Pressure plate 14 in order, then tighten Screws 108 (x4). Torque: 75.6 cN•m (7.7 kgf•cm) Note1: Make sure to install Packing 26 without forcing out. Screws 3x10 mm (x4) Pressure plate Packing Figure of Step 15-7 15-8.
16. Reassembling and Installing Power supply 16-1. Install Power switch cable ass'y 158 to the connector of Micro switch 62 . 16-2. Install Micro switch 62 to Power supply 61 , then tighten Screws 110 (x2). Torque: 30.0 cN•m (3.0 kgf•cm) Power switch cable ass'y Screws 2.3x10 mm (x2)
Page 41
16-5. Cover Power supply 61 using Insulation plate 27 . Insulation plate Power supply Figure of Step 16-5 Side View 16-6. Install the unit reassembled in Step 16-5, then tighten Screws 111 (x4). Torque: 75.6 cN•m (7.7 kgf•cm) Apply Screw lock after tightening screws. 16-7.
17. Installing SY-1 board ass'y (Compl pwb SY-1) 17-1. Install Relay/I-O cable ass'y 159 to SY-1 board ass'y (Compl pwb SY-1) 202 , then tighten Screws 112 (x2) using Washers 114 (x2) and Nuts 113 (x2). Torque: 75.6 cN•m (7.7 kgf•cm) Note1: Apply Screw lock after tightening.
Page 43
17-3. Install the five connectors to SY-1 board ass'y (Compl pwb SY-1) 202 . 17-4. Install Ferrite core 51 to four cables, except DC24V power cable ass'y 160 and Power/ I-O cable ass'y 157 , using Binder 63 . Note1: Install the parts referring to the following pictures. Note2: Make sure to install Ferrite core 51 without catiching cables.
18. Installing O-Ring to Base 18-1. Install O-Ring 60 to the groove of Base 2 . 19. Setting Switch of SY-1 board ass'y (Compl pwb SY-1) 19-1. Set the switches of [S0201] and [S0202] on SY-1 board ass'y (Compl pwb SY-1) 202 . O-Ring The unit reassemled in Step 17-5 Figure of Step 18-1...
20. Installing O-Ring to Clear dome 20-1. Install O-Ring 60 to Clear dome 28 . O-Ring Clear dome Figure of Step 20-1 21. Installing Base unit and Main unit 21-1. Install Safety wire ass'y 154 to Main unit. 21-1-1. Pull out the ball of Safety wire ass'y 154 of Base unit, then set it into the groove inside of Main unit as shown. 21-1-2.
22. Adjusting the tilt of Inner cover 22-1. Verify the tilt of Inner cover 6 . 22-1-1. Verify that the tilt of Inner cover 6 , due to Frame A 9 , is parallel with the Case 1 . 22-1-2. If you can find the tilt as shown, adjust it by pushing the portion of the arrow down. 22-1-3.
Page 47
SANYO Electric Co., Ltd. Osaka, Japan Jan./'03 YU...