Table of Contents
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Extension Units KPxx
SIMATIC
System components for
PRO devices
Extension Units KPxx
Operating Instructions
05/2019
A5E43600360-AC
Preface
Overview
Safety instructions
Mounting and connecting the
Extension Unit
Configuring Extension Unit
PROFINET and PROFIsafe
Device maintenance and
repair
Technical specifications
Technical support
Markings and symbols
1
2
3
4
5
6
A
B
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Table of Contents
Related Manuals for Siemens SIMATIC PRO Extension Units KP Series
Summary of Contents for Siemens SIMATIC PRO Extension Units KP Series
- Page 1 Extension Units KPxx Preface Overview SIMATIC Safety instructions Mounting and connecting the Extension Unit System components for PRO devices Configuring Extension Unit PROFINET and PROFIsafe Extension Units KPxx Device maintenance and repair Operating Instructions Technical specifications Technical support Markings and symbols 05/2019 A5E43600360-AC...
- Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 3: Preface
Preface Validity These operating instructions apply to the following devices: Extension Units Advanced Name MLFB Description Extension Unit 12" KP12 PN 6AV2185-8CE01-0AA0 1 × KP12 (minimum configuration) Safety signals are connected directly Extension Unit 15" KP12 PN 6AV2185-8DE01-0AA0 to the system; all other signals are Extension Unit 19"... - Page 4 Preface Extension Units Advanced, customized Customized device versions for various configuration levels KPxx with pre-installed, round Advanced operator controls, such as RGB illuminated pushbuttons and/or round standard operator controls (-xxxx): Name MLFB Configuration level Extension Unit 12" PN Advanced 6AV2185-8CEx0-xxxx Without KP12 (Empty configuration, PROFINET) Extension Unit 15"...
- Page 5 Preface Conventions The following terminology is used in this manual: Generic term Applies to Extension Unit All Extension Units, Extension Units Standard, Extension Units Advanced Extension Unit Hardwired Extension Unit 12" Hardwired • Extension Unit 15" Hardwired • Extension Unit 19" Hardwired •...
- Page 6 Preface Generic term Applies to Operator controls Standard operator controls • Emergency stop button • Advanced operator controls • Round operator controls RGB illuminated pushbutton • Illuminated pushbutton • Indicator light • Selector switches/keyswitches • Emergency stop button • Standard installation components Standard operator controls, emergency stop buttons and all other elements that can be installed in an Extension Unit (Standard and Advanced), such as interface components.
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Page 7: Table Of Contents
Table of contents Preface ............................3 Overview ............................9 Product description ......................9 1.1.1 Extension Unit Standard ....................11 1.1.2 Extension Unit Advanced ....................12 Scope of delivery ....................... 14 Design..........................15 1.3.1 Extension Unit enclosure ....................15 1.3.2 Standard operator controls and interfaces ................. 16 1.3.3 Advanced operator controls and interfaces ................ - Page 8 Table of contents 3.13.1 Connection information .......................53 3.13.2 Connecting the functional grounding ...................54 3.13.3 Connecting the power supply....................55 3.13.4 Connecting the data cables ....................56 3.14 Securing cables and closing the Extension Unit ..............59 3.15 Labeling ..........................60 3.15.1 Labeling keys ........................60 3.15.2 Mounting insert labels and the lens assemblies ..............61 3.15.3...
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Page 9: Overview
Overview Product description The Extension Unit is used to install additional operator controls (installation components) below a 16:9 SIMATIC PRO device for pedestal (extendable, flange bottom) or for support ③ arm (extendable, round tube). The Extension Unit for SIMATIC PRO devices is available in two different basic versions (see figure below): ④... - Page 10 Overview 1.1 Product description ① Support arm or flange mount ② Basic adapter or mechanical interface ③ PRO device ④ Extension Unit Standard with standard operator controls and emergency stop button ⑤ Extension Unit Advanced with four KP12 in full configuration (KP48) ⑥...
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Page 11: Extension Unit Standard
Overview 1.1 Product description 1.1.1 Extension Unit Standard The example in the figure below shows the Extension Unit 22" with eight operator controls including emergency stop button. Device variants The Extension Unit is supplied without operator controls; the available slots are suitable for installation of operator controls. -
Page 12: Extension Unit Advanced
Overview 1.1 Product description 1.1.2 Extension Unit Advanced The figure below shows an example of the Extension Unit 22" KP48 with four KP12 (=KPxx). Device variants The Extension Unit Advanced can be delivered with operator controls. Additional slots are prepared for installing operator controls. The Extension Unit Advanced is available in the following versions that differ in width and number of slots: ●... - Page 13 Overview 1.1 Product description See also Preface (Page 3) Product description (Page 9) Advanced operator controls and interfaces (Page 17) KP12 performance features The KP12 HMI device displays the operating states of 12 separated elements of a plant via the color and brightness of its 12 pushbuttons. Based on this, you can use the 12 pushbuttons to operate an ongoing production process.
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Page 14: Scope Of Delivery
Overview 1.2 Scope of delivery Scope of delivery The following components are included in the product package: Extension Unit Hardwired ● 1 Extension Unit ● 1 plug connector, 16-pin for X12 interface ● 1 plug connector, 12-pin for X11 interface ●... -
Page 15: Design
Overview 1.3 Design Design 1.3.1 Extension Unit enclosure The figures below show the design of the Extension Units using the Extension Unit 22" as an example. Front view ① Mechanical interface to the PRO device with seal ② Enclosure ③ Front Side view ①... -
Page 16: Standard Operator Controls And Interfaces
Overview 1.3 Design 1.3.2 Standard operator controls and interfaces The figures below show the position and terminal designations for the slots of the Extension Unit and the position of the cable harness. Front Example of an Extension Unit 22" with 7 standard operator controls and one emergency stop button. -
Page 17: Advanced Operator Controls And Interfaces
Overview 1.3 Design 1.3.3 Advanced operator controls and interfaces The figures below show the terminal designations (slot numbers) for the Advanced installation components and their wiring. Front Example of Extension Unit 22", minimum configuration: 1 × KP12 and 8 additional slots. In the figure, 3 RGB illuminated pushbuttons are installed and the other operator controls are marked with dashed lines. -
Page 18: Standard Installation Components
Extension Unit in the section "Technical specifications (Page 81)". Standard installation components Only installation elements with Siemens approval may be used in the Extension Unit. Ordering information on approved installation elements is available in this section and on the Internet at the following addresses: ●... - Page 19 Overview 1.4 Standard installation components Operator controls An operator control is supplied in a kit which contains the following parts: • Operator control with threaded ring • Electronic connection module identified by a color dot • Required fasteners • Lens assemblies, depending on the type Example: Operator control kit for an indicator light The table below shows a selection of operator controls that have been approved for the...
- Page 20 Overview 1.4 Standard installation components Labeling operator controls The following table shows which articles are available for labeling of operator controls. Name Description MLFB Insert label Sheets with insert labels for illuminated pushbuttons and 6AV7674-1LB30-0AA0 indicator lights, installation in the operator control behind the lens assembly Label holder Label holder for standard operator controls, installation on...
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Page 21: Advanced Installation Components
Overview 1.5 Advanced installation components Advanced installation components Only installation elements with Siemens approval may be used in the Extension Unit. Ordering information on approved installation elements is available in this section and on the Internet at the following addresses: ●... - Page 22 Overview 1.5 Advanced installation components KP12 The front of the KP12 HMI device has illuminated pushbuttons. The following figures show the illuminated pushbuttons and the numbering of the associated LEDs. The corresponding bit in the connected controller is set as long as the pushbutton is pressed.
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Page 23: Safety Instructions
Safety instructions Overview This section contains: ● General safety instructions and application notes, applicable to all Extension Units ● Safety instructions for configuring the Extension Unit PROFINET and Extension Unit PROFIsafe ● Safety instructions for fail-safe operation, for risk analysis of the system and for the emergency stop button, applicable to the Extension Unit PROFIsafe Depending on the type of your Extension Unit, observe the corresponding safety instructions and additional information. - Page 24 Subscribe to the newsletter for fail-safe system components and the SIMATIC industrial software at the following link: Newsletter (https://www.industry.siemens.com/newsletter/public/AllNewsletters.aspx) To receive these newsletters, select the "News" check box. Extension Units KPxx...
- Page 25 Safety instructions 2.2 General safety instructions Safety during commissioning WARNING Potential personal injury or material damage due to non-compliance with machine regulations If it is unclear whether or not the machine operated with the device described in this document meets the provisions of Directive 2006/42/EC, the machine must not be put into operation as there is a risk of personal injury and/or material damage.
- Page 26 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to...
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Page 27: Notes About Usage
Safety instructions 2.3 Notes about usage Notes about usage NOTICE Device approved for indoor use only The device may be damaged if operated outdoors. Operate the device indoors only. Note The device is intended for operation in an SELV circuit according to IEC/EN 61010-2-201 in a dry environment, which means a dry environment inside the building. -
Page 28: Risk Analysis Of The Plant
Take the plant configuration as a whole into consideration in the risk analysis and not just the individual areas. Additional information on risk analysis and risk mitigation is available at: "Safety Technology in SIMATIC S7" system manual (http://support.automation.siemens.com/WW/view/en/12490443) Important information on the emergency stop button WARNING... -
Page 29: Mounting And Connecting The Extension Unit
Mounting and connecting the Extension Unit Assembly overview Note which elements you can install into an Extension Unit: ● Extension Unit Standard: – Standard operator controls, such as illuminated pushbuttons, emergency stop buttons and interface components that you wire individually. ●... -
Page 30: Permitted Mounting Positions
Mounting and connecting the Extension Unit 3.2 Preparing the installation 5. Check the contents of the packaging and any accessories you may have ordered for completeness and damage. 6. Please inform the delivery service immediately if the package contents are incomplete or damaged or do not correspond with your order. -
Page 31: Specifying The Operator Controls And Slots
Mounting and connecting the Extension Unit 3.2 Preparing the installation 3.2.3 Specifying the operator controls and slots The description below refers to the front view of the Extension Unit in the standard position, i.e. seal in the mechanical interface of the PRO device on top. The figure below shows the slots of an Extension Unit 22"... - Page 32 Mounting and connecting the Extension Unit 3.2 Preparing the installation 4. The number of Advanced operator controls is limited by the display size and power consumption of the respective Advanced operator controls as well as the bus length: A maximum of 32 Advanced operator controls can be connected to the internal bus. Possible slots for operator controls The following applies to all Extension Units: ●...
- Page 33 Mounting and connecting the Extension Unit 3.2 Preparing the installation Extension Unit 19" Hardwired 10 slots, maximum of 10 operator controls, maximum of 8 standard operator controls: Connected slots may only be occupied by one standard operator control, either left (L) or right (R).
- Page 34 Mounting and connecting the Extension Unit 3.2 Preparing the installation Special feature of the Extension Unit Advanced The slot number is determined exclusively by the order in which the installation component is connected via the internal bus: ● The slot number is independent of the slot: With sequential slot numbers, there may be gaps in between the slots.
- Page 35 Mounting and connecting the Extension Unit 3.2 Preparing the installation Rear panel ① ④ The wiring sequence via the internal bus (black numbers ) determines the sequential slot number 14 to 17. The two 6-pin connectors of the Advanced operator controls can be used both as input and as output: ①...
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Page 36: Cable Lengths For The Extension Unit Advanced
Mounting and connecting the Extension Unit 3.2 Preparing the installation 3.2.4 Cable lengths for the Extension Unit Advanced Advanced operator controls are mechanically installed at slots (installation components). When wiring two Advanced operator controls, empty slots or other operator controls may have to be skipped and wired in the opposite direction, see section "Assignment example for an Extension Unit Advanced". - Page 37 Mounting and connecting the Extension Unit 3.2 Preparing the installation Procedure 1. Make sure (possibly with a sketch) to indicate at which slots Advanced controls are installed and which slots are in between. 2. First "dry" wire on paper: How many slots are in between in each case? 3.
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Page 38: Preassemble The Short-Stroke Adapter
Mounting and connecting the Extension Unit 3.2 Preparing the installation Result You need the following connecting cables, see "Rear" section in section "Advanced operator controls and interfaces (Page 17)": Number of slots in required cable lengths for skipping Article number Total between quantity... -
Page 39: Important Notes For Installation
Mounting and connecting the Extension Unit 3.3 Important notes for installation Important notes for installation NOTICE Degree of protection IP65/Type 4X at risk when seals are not seated correctly When there are no seals on the mechanical interfaces of the Extension Unit or if they are damaged, IP65/Type 4X degree of protection is at risk. -
Page 40: Disassembling The Extension Unit
Mounting and connecting the Extension Unit 3.4 Disassembling the Extension Unit Disassembling the Extension Unit The Extension Unit must be disassembled for installation of operator controls and for mounting the Extension Unit to a PRO device. The figure below shows an Extension Unit 22" Hardwired as an example. -
Page 41: Installing Standard Operator Controls
NOTICE Use only approved operator controls Operator controls that are not approved may damage the Extension Unit and the PRO device. Only install operator controls with Siemens approval in the Extension Unit, see section "Standard installation components (Page 18)". Procedure Note Place the Extension Unit on a soft surface to avoid scratching the front. - Page 42 Mounting and connecting the Extension Unit 3.5 Installing Standard operator controls 3. Insert the operator control at the mounting position from the front of the Extension Unit, the nipple for anti-twist protection must point up. 4. Fasten the operator control from the inside with the supplied nut, torque = 1.2 Nm. 5.
- Page 43 Mounting and connecting the Extension Unit 3.5 Installing Standard operator controls 6. Connect the corresponding connector of the cable harness to the connector of the connection module: Connector types: – Standard operator controls: 6-pin connector, white/red/black/green (from left to right as seen from inside of Extension Unit).
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Page 44: Installing Advanced Operator Controls
Use only approved operator controls Operator controls that are not approved may damage the Extension Unit and the PRO device. Only install operator controls with Siemens approval in the Extension Unit, see section "Advanced installation components (Page 21)". Do not confuse the Standard and Advanced installation components and emergency stop button. -
Page 45: Installing Interface Components
Mounting and connecting the Extension Unit 3.7 Installing interface components NOTICE Wrong orientation of the plug on the connecting cable If you insert the plug the wrong way round in the following step, the connection module may be damaged with consequences for the machine and plant. Pay attention to the orientation of the plug: The visible positions of the plug contacts must face the PCB and must not point towards you (see top left in the figure). -
Page 46: Installing The Reader
Installing the reader NOTICE Use only approved readers. Readers that are not approved may damage the Extension Unit and the PRO device. Only install readers with Siemens approval in the Extension Unit, see section "Standard installation components (Page 18)". Procedure Note Place the Extension Unit on a soft surface to avoid scratching the front. - Page 47 Mounting and connecting the Extension Unit 3.8 Installing the reader 3. Insert the reader from the front into the Extension Unit. Take care that the reader is not upside down. 4. Guide the USB cable of the reader through one of the cutouts to the outside of the reader housing.
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Page 48: Closing The Rear Panel Cover
Mounting and connecting the Extension Unit 3.9 Closing the rear panel cover Closing the rear panel cover Procedure When all operator controls are installed, fasten the rear panel cover to the enclosure of the Extension Unit as shown in the figure below. NOTICE Do not pinch cables, plug Xnn visible in the cutout When fastening the rear panel cover, make sure that you do not pinch the cables and that... -
Page 49: Mounting The Extension Unit
Mounting and connecting the Extension Unit 3.10 Mounting the Extension Unit 3.10 Mounting the Extension Unit Requirement ● A SIMATIC PRO device for pedestal (extendable, flange bottom) or for support arm (extendable, round tube) ● Stand mounting: The base adapter is mounted on the pedestal. ●... - Page 50 Mounting and connecting the Extension Unit 3.10 Mounting the Extension Unit Fastening the Extension Unit to the PRO device The figure below shows an Extension Unit Hardwired as an example. 1. Fasten the connection compartment onto the PRO device as shown below with a torque of 2.5 Nm using the 4 screws and the angled T20 screwdriver included in the product package.
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Page 51: Attaching And Connecting The Front Panel
Mounting and connecting the Extension Unit 3.11 Attaching and connecting the front panel 3.11 Attaching and connecting the front panel 1. Attach the front panel of the Extension Unit to the terminal compartment as shown, and connect the connector to the following interfaces of the communication module: –... -
Page 52: Extension Unit Profisafe - Setting The Profisafe Address
Mounting and connecting the Extension Unit 3.12 Extension Unit PROFIsafe - Setting the PROFIsafe address 3.12 Extension Unit PROFIsafe - Setting the PROFIsafe address The PROFIsafe address on the PROFIsafe device must be set and configured in the engineering system for PROFIsafe communication with a PROFIsafe device in a system. Note The PROFIsafe address of a PROFIsafe device must be unique throughout the network and station. -
Page 53: Connecting An Extension Unit
Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit Set the DIP switch on the back of the communication module as follows: The illustrated switch settings correspond with the binary address 383. See also Extension Unit PROFIsafe - Safety configuration (Page 74) 3.13 Connecting an Extension Unit 3.13.1... -
Page 54: Connecting The Functional Grounding
Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit Connecting the cables NOTICE Observe the local installation regulations Observe the local regulations and the local installation conditions, such as protective wiring for power supply cables, when connecting the cables. ●... -
Page 55: Connecting The Power Supply
An external protective circuit is required for operation with 24 V DC, see section 7 "Lightning protection and overvoltage protection" in function manual "Designing interference-free controllers (https://support.industry.siemens.com/cs/ww/en/view/59193566)". Requirement ● The Extension Unit is mounted. ● 2 power supply cables, cross section 0.25 to 2.5 mm , threaded though the stand or support arm to the connection compartment. -
Page 56: Connecting The Data Cables
Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit Connecting the power supply connector 1. Switch off the power supply. 2. Connect the cables of the power supply to the power supply connector. Please note the polarity, see figure below. Note Connect the cables only when the power supply connector is removed. - Page 57 Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit Procedure 1. Connect the connection cables with the corresponding plug-in connectors. Extension Unit Hardwired – Contacts of the standard operator controls: X12 connector – LEDs of the standard operator controls: X11 connector –...
- Page 58 Mounting and connecting the Extension Unit 3.13 Connecting an Extension Unit Applying cable shields to reference potential The following applies to the Extension Unit PROFINET and the Extension Unit PROFIsafe: Clamp the shield of the PROFINET cable from the Extension Unit flush at the rail for the functional grounding using suitable cable clamps as seen in the figure below.
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Page 59: Securing Cables And Closing The Extension Unit
Mounting and connecting the Extension Unit 3.14 Securing cables and closing the Extension Unit 3.14 Securing cables and closing the Extension Unit Requirement ● The Extension Unit is mounted. ● Functional ground, power supply and all data cables are connected to the communication module of the Extension Unit. -
Page 60: Labeling
You can label the keys of the KP12 based on the project. Use the labeling strip for this purpose. You will find templates for the labeling strips on the Internet: Label template for Extension Units (https://support.industry.siemens.com/cs/ww/en/view/109746380). Procedure 1. Edit the template. -
Page 61: Mounting Insert Labels And The Lens Assemblies
● Perforated DIN A4 labeling sheet for custom printing ● Template is available for download ● Only suitable for indicator lights and illuminated pushbuttons Procedure See also Label template for Extension Units (https://support.industry.siemens.com/cs/ww/en/view/109746380) Extension Units KPxx Operating Instructions, 05/2019, A5E43600360-AC... -
Page 62: Mounting Label Holders
Features ● Using transparent PMMA foil ● Template available as download for custom labeling ● Suitable for all operator controls (except emergency stop button) Procedure See also Label template for Extension Units (https://support.industry.siemens.com/cs/ww/en/view/109746380) Extension Units KPxx Operating Instructions, 05/2019, A5E43600360-AC... -
Page 63: Configuring Extension Unit Profinet And Profisafe
Hardware Support Packages can be found on the Internet at the following address: Support Packages for the hardware catalog in the TIA Portal (https://support.industry.siemens.com/cs/ww/en/view/72341852). You can find a description of the installation of a Hardware Support Package in the information system of the TIA Portal. -
Page 64: Configuration Overview
Configuring Extension Unit PROFINET and PROFIsafe 4.3 Configuration overview Configuration overview The corresponding communication modules can be found in the catalog tree under: "Devices & Networks > PC systems > System components for IP65 fully enclosed devices": ● Extension Unit Standard (Standard operator controls only): Select the appropriate Extension Unit in the "Extension Units"... - Page 65 Configuring Extension Unit PROFINET and PROFIsafe 4.3 Configuration overview The following example shows two Extension Unit Advanced in the network view: ● Left: Communication module PROFINET Advanced (6AV2 185-8AT10-0AA0) ● Right: Communication module PROFIsafe Advanced (6AV2 185-8AT20-0AA0) Switch to the device view. The device view shows the maximum supported 12 mounting positions and 32 additional slots of a communication module: When you click on an operator control in the catalog tree, blue frames indicate the possible positions:...
- Page 66 Extension Unit that is assigned online. You can find more information in the "PROFINET" system manual on the Internet (https://support.industry.siemens.com/cs/us/en/view/19292127). You can also set up a ring topology with the Extension Unit PROFINET and the Extension Unit PROFIsafe, for example, to increase availability.
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Page 67: Configuring Advanced Operator Controls
Configuring Extension Unit PROFINET and PROFIsafe 4.4 Configuring Advanced operator controls Configuring Advanced operator controls The following procedure describes the configuration of an Advanced operator control and follows the "Assignment example for an Extension Unit Advanced", see the corresponding section in the chapter "Specifying the operator controls and slots (Page 31)". The configuration is the same as for the Standard operator controls. - Page 68 Configuring Extension Unit PROFINET and PROFIsafe 4.4 Configuring Advanced operator controls 4. Assign the parameters of the operator control in the property window. Properties of the Advanced operator controls Operator Input (contact) Output (LED) control 1 byte (0.0 … 0.7), of which bit 0.0 2 bytes (0.0 …...
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Page 69: Power Consumption Of The Advanced Operator Controls
Configuring Extension Unit PROFINET and PROFIsafe 4.5 Power consumption of the Advanced operator controls Note PROFINET IO, behavior of the digital inputs and outputs In the following cases, the digital inputs and outputs of the Extension Unit PROFINET are set to "0". -
Page 70: Configuring Standard Operator Controls
Configuring Extension Unit PROFINET and PROFIsafe 4.6 Configuring standard operator controls Configuring standard operator controls The following procedure describes the configuration of a standard operator control using an illuminated pushbutton as an example. The other standard operator controls are configured in the same way. - Page 71 Configuring Extension Unit PROFINET and PROFIsafe 4.6 Configuring standard operator controls Properties of the standard operator controls Operator control Input (contact) Output (LED) Indicator light 1 bit "0": LED off • "1": LED on • Illuminated pushbutton 1 bit (7.0) 1 bit 1 NC contact "0": Pushbutton is not pressed...
- Page 72 Configuring Extension Unit PROFINET and PROFIsafe 4.6 Configuring standard operator controls Note PROFINET IO, behavior of the digital output/operator control LEDs during operation In the following cases, the digital outputs of the Extension Unit PROFINET are set to "0". This means the operator controls with LEDs do not light up: •...
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Page 73: Extension Unit Profisafe - Configuring Emergency Stop Buttons
Configuring Extension Unit PROFINET and PROFIsafe 4.7 Extension Unit PROFIsafe - Configuring emergency stop buttons Extension Unit PROFIsafe - Configuring emergency stop buttons The following procedure describes the configuration of the emergency stop buttons for an Extension Unit PROFIsafe. You can configure up to two emergency stop buttons for an Extension Unit PROFIsafe. The parameters of the safety function are assigned with the parameter assignment of the F-module of the Extension Unit PROFIsafe. -
Page 74: Extension Unit Profisafe - Safety Configuration
Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration Extension Unit PROFIsafe - Safety configuration This section describes how to configure the safety functions of an Extension Unit PROFIsafe in combination with an F-CPU. Note Configuring Extension Unit PROFIsafe in combination with F-CPU An Extension Unit PROFIsafe may only be configured in combination with an F-CPU. - Page 75 Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration ● An F-runtime group exists. To check, select the Program blocks entry under the PLC in the device view. ● The input address of the Extension Unit PROFIsafe is evaluated at least once in the F- runtime group.
- Page 76 Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration Procedure 1. Select the entry "PROFIsafe" for the required Extension Unit. 2. Use the right mouse button to open the properties of the Extension Unit PROFIsafe. Alternatively: Double-click the safety module in slot 0 of the Extension Unit PROFIsafe with the yellow frame.
- Page 77 Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration Additional information Reading out status of the F-runtime group The status of the F-runtime group can be read out, for example, by means of the F-I/O DB. The following outputs are of major importance for commissioning: QBAD An error has occurred in the device;...
- Page 78 Configuring Extension Unit PROFINET and PROFIsafe 4.8 Extension Unit PROFIsafe - Safety configuration Reading out diagnostic information of the safety module Follow these steps to display the diagnostic information of an Extension Unit PROFIsafe that is connected to a PLC. 1.
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Page 79: Device Maintenance And Repair
Device maintenance and repair General information on maintenance and servicing Observe the following when servicing and repairing protective features such as ground circuits, overvoltage protection components or batteries: ● Observe the maintenance and replacement intervals specified by the respective manufacturer for all system components. ●... -
Page 80: Spare Parts And Repairs
In the event of a repair, you must return the device to the Return Center in Erlangen. Repairs may only be carried out at the Return Center in Erlangen. The address is: Siemens AG Digital Factory Retouren-Center c/o Geis Service GmbH, Tor 1-4 Kraftwerkstraße 25a... -
Page 81: Technical Specifications
Certificates and approvals ISO 9001 certificate The Siemens quality management system for our entire product creation process (development, production and sales) meets the requirements of ISO 9001:2008. This has been certified by DQS (the German society for the certification of quality management systems). - Page 82 "Declaration of Conformity": Extension Units certificates (https://support.industry.siemens.com/cs/ww/en/ps/24490/cert). UL approval Note The UL approval applies when only operator controls with Siemens approval are installed, see section "Standard installation components (Page 18)". Underwriters Laboratories Inc. to ● UL 508 (Industrial Control Equipment) ●...
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Page 83: Standards On Operating Safety Of The Extension Unit Profisafe
Technical specifications 6.2 Standards on operating safety of the Extension Unit PROFIsafe Standards on operating safety of the Extension Unit PROFIsafe The information in this section applies exclusively to the Extension Unit PROFIsafe. Plant-related standards The Extension Unit PROFIsafe meets the following standards for use in a plant: Standard Title EN 12417:2001+A2:2009 Machine Tools - Safety - Machining Centres... -
Page 84: Dimension Drawings
Technical specifications 6.3 Dimension drawings Dimension drawings The figure below shows the dimension drawings of the Extension Units that only differ in their width (W). Extension Unit 12" Extension Unit 15" Extension Unit 19" Extension Unit 22" W = 313 mm W = 396 mm W = 462 mm W = 527 mm... - Page 85 Technical specifications 6.4 Technical specifications Ambient conditions The following information applies to all versions of the Extension Units. Climatic ambient conditions Temperature Tested according to IEC 60068-2-2; IEC 60068-2-1; IEC 60068-2-14 Operation 0 °C to +50 °C • • Storage/transportation –20 °C up to +60 °C •...
- Page 86 Technical specifications 6.4 Technical specifications Degree of pollution / overvoltage category according to IEC 61131 ● Degree of pollution 2 ● Overvoltage category II Power supply Extension Unit Extension Unit PROFINET, Hardwired Extension Unit PROFIsafe Supply voltage (V 24 V DC permitted range, low limit (DC) 19.2 V permitted range, high limit (DC)
- Page 87 Technical specifications 6.4 Technical specifications Inputs and outputs for standard operator controls Extension Unit Hardwired Input current: Switching capacity of the outputs DQ 8x24VDC 0.5 A Electrical isolation between different circuits Number of standard operator controls, maximum per operator Number of inputs (LED) 0 or 1 control Number of outputs (contacts)
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Page 88: Operating Modes Of The Extension Unit Profisafe
50000 B10 value 61000 For Extension Unit Hardwired and Extension Unit PROFINET: Connection of the emergency stop button to 24 V DC safety monitoring, e.g. Siemens 3SK1 series, or fail-safe digital inputs required See also Advanced installation components (Page 21) Standard installation components (Page 18) 6.4.2... -
Page 89: Reaction Times And Safety Characteristics For Fail-Safe Operation
The specified times do not include the times of the applicable safety relay or the safety program (PROFIsafe), including the PNIO cycle time and F-monitoring time. Use the following table for calculation of the total reaction time: S7Safety_RTTplus.xlsm (https://support.industry.siemens.com/cs/#document/93839056?lc=en-US) Extension Units KPxx Operating Instructions, 05/2019, A5E43600360-AC... -
Page 90: Interface Description
Technical specifications 6.5 Interface description Interface description The figures below show the external interfaces of the various communication modules in the connection compartment of the Extension Units: ● External interfaces on the communication module of the Extension Unit Hardwired: ● External interfaces on the communication module of the Extension Unit PROFINET: ●... -
Page 91: 24 V Dc Power Supply
Technical specifications 6.5 Interface description 6.5.1 24 V DC power supply Plug connector, 2-pin Assignment +24 VDC (L+) GND (M) 6.5.2 Digital inputs/outputs Contacts of the standard operator controls (X12) Pin left connected to slot position Pin right connected to slot position L3 | R6 R6 | L3 L4 | R5... - Page 92 Technical specifications 6.5 Interface description LEDs of the standard operator controls (X11) When you are using operator controls with LED, wire the connection for the LED according to the mounting position of the operator control with X11. Pin left connected to slot position Pin right connected to slot position L3 | R6 R5 | L4...
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Page 93: Profinet (Lan)
Technical specifications 6.5 Interface description Internal wiring in the Extension Unit: 6.5.3 PROFINET (LAN) Name of interface on the device: PROFINET (LAN) X1 RJ45 plug connector Assignment Tx– n. c. n. c. Rx– n. c. n. c. Meaning of LEDs There is no connection if both LEDs are off. - Page 94 Technical specifications 6.5 Interface description Extension Units KPxx Operating Instructions, 05/2019, A5E43600360-AC...
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Page 95: Technical Support
Always use the current documentation available for your product. You can find the latest edition of this manual and other important documents by entering the article number of your device on the Internet (https://support.industry.siemens.com). If necessary, filter the comments for the entry type "Manual". - Page 96 Technical support Extension Units KPxx Operating Instructions, 05/2019, A5E43600360-AC...
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Page 97: Markings And Symbols
Markings and symbols Safety-relevant symbols The following table describes symbols that can be added to your SIMATIC device, to its packaging or to an enclosed document in addition to the symbols described in the manuals. Symbol Meaning Reference General danger sign Caution / Attention ISO 7000 No. - Page 98 Markings and symbols B.1 Safety-relevant symbols Symbol Meaning Reference Only for industrial applications and indoor areas (control cabinet) Install in control cabinet only Devices approved for Ex Zone 2 in a control cabinet with min. IP54 Devices approved for Ex Zone 22 in a control cabinet with min. IP6x Extension Units KPxx Operating Instructions, 05/2019, A5E43600360-AC...