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Sharp AR-DC1 Service Manual

Laser printer options: paper feed unit/optional power supply unit
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AR-MU1
AR-D13
AR-DC1
[1]
PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[2]
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[3]
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[4]
UNPACKING AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . 4 - 1
[5]
[6]
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[7]
[8]
BLOCK DIAGRAM, WIRING DIAGRAM. . . . . . . . . . . . . . . . . . 8 - 1
[9]
OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
Parts marked with "
" are important for maintaining the safety of the set.
Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
LASER PRINTER OPTIONS
P APER FEED UNIT
OPTIONAL POWER SUPPL Y UNIT
AR-D14
MODEL
CONTENTS
SHARP CORPORATION
CODE : 00ZARD13//A1E
AR-D13
AR-D14
AR-MU1
AR-DC1
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.

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Summary of Contents for Sharp AR-DC1

  • Page 1: Table Of Contents

    P APER FEED UNIT OPTIONAL POWER SUPPL Y UNIT AR-D14 AR-D13 AR-D14 AR-DC1 AR-MU1 AR-DC1 MODEL CONTENTS PRODUCT OUTLINE ....... . 1 - 1 CONFIGURATION .

  • Page 2: Product Outline

    When installing the unit to one of the following machines, one of the multi-purpose tray (AR-MU1), the large capacity paper feed desk (AR-D13), and the 3-stage paper feed desk (AR-D14) must be installed in advance. For the AR-D13 and the AR-D14, the option power unit (AR-DC1) must be installed together.

  • Page 3: Specifications

    [3] SPECIFICATIONS AR-D13 Dehumidification heater Not provided 1. AR-D13 Power consumption 32.2W or lower Power source Supplied from main unit AR-D13 (DC24V 1.3A / DC5V 0.2A) Type Stand MPD&2000 Sheet Paper Drawer External dimensions 585x530x404 (mm) (large capacity tray + multi purpose drawer) Occupied dimensions Transport speed To support 35-45 sheet/minute...
  • Page 4 Included in the service kit. Power consumption 24.5W or lower Power source Supplied from main unit (DC24V 1A / DC5V 0.1A) External dimensions 585x530x114 (mm) Occupied dimensions Weight Approx. 11kg 4. AR-DC1 Input AC 100-127V / 220-240V (Two kinds) Output DC 24V AR-D13/D14/MU1/DC1 SPECIFICATIONS-2...

  • Page 5: Unpacking And Installation

    1.AR-D13 the stand/paper drawer. <Before installation> Front side •For installation, a power supply unit (AR-DC1) is needed. <Parts included> Front mounting Screws: 4 pcs. Rear mounting plates: 2 pcs.
  • Page 6 5) Remove the rear cabinet of the stand/paper drawer and remove the <2>Connect the optional power supply harness connector to CN11 (red AC inlet cover. connector) of the PCU PWB of the main unit of the printer. <1>Remove the four screws that fix the rear cabinet and then remove the Connector rear cabinet.
  • Page 7 12) Adjust the position of the paper guides of the upper paper tray of the stand/paper drawer. Refer to "Setting and adjustment" described later. 2.AR-D14 <Before installation> •For installation, a power supply unit (AR-DC1) is needed. Rear side <Parts included> Rear mounting Screws: 4 pcs.
  • Page 8 <2>Pull out the upper paper tray of the stand/paper drawer until it stops 6) Attach the power supply unit. and attach the front mounting plates with two supplied screws. Attach the power supply unit to the positioning portion of the multi Then, remove the lock of the paper tray and close the tray.
  • Page 9 Connect the relay harness of the stand/paper drawer to the connector of the power supply unit. •When installing AR-MS1, if you install a finisher or mail-bin stacker together, a power supply unit (AR-DC1) is needed. Connector of the power supply connector <Parts included>...
  • Page 10 <2>Pull out the paper tray of the multi purpose drawer until it stops and 5) Remove the rear cabinet of the multi purpose drawer. attach the front mounting plates with two supplied screws. <1>Remove the two screws that fix the rear cabinet of the multi purpose Then, remove the lock of the paper tray and close the tray.
  • Page 11 8) Attach the rear cabinet of the paper tray. 4.AR-DC1 <1>Pass the AC cord of the power supply unit as shown in the illustration <Before installation> and attach the rear cabinet with two screws. •Start installation after checking that the DATA indicator on the operation Screw panel is not lit or blinking.
  • Page 12 4) Attach an optional power supply unit to the multi-purpose section. 6) Attach the multi rear cabinet. Attach an optional power supply unit to the positioning portion of the <1>Pass the AC cord of the optional power supply unit as shown in the multi-purpose section and secure it with the three screws included in illustration and secure the multi rear cabinet with the two screws.

  • Page 13: External Views And Internal Structures

    [5] EXTERNAL VIEWS AND INTERNAL STRUCTURES A. External view AR-DU14 AR-DU13 AR-MU1 Multi-purpose tray (No. 2 tray) No. 3 tray No. 4 tray Large capacity tray Desk left door B. Internal structure (1) AR-D13 1.TPFD1 2.TPFD2 3.TPFD3 Code Name Function Remark TPFD1 TPFD2...
  • Page 14 (2) AR-D14 1.DPFD1 2.DPFD2 3.DPFD3 Code Name Function Remark DPFD1 DPFD2 DPFD3 (3) AR-MU1 1.MCPPD Code Name Function Remark MCPPD AR-D13/D14/MU1/DC1 EXTERNAL VIEWS AND INTERNAL STRUCTURES-2...
  • Page 15 C. Motor, clutch (1) AR-D13 7.TPCL2 8.TLUM2 6.TMM 5.MCPCL 4.MCLUM 3.TPFCL 2.TPCL1 1.TLUM1 Code Name Function Remark TLUM1 Tandem tray 1 lift-up motor Tandem tray 1 lift-up TPCL1 Tandem tray 1 paper feed clutch Clutch for paper feed from tandem tray 1 TPFCL LCC transport clutch Clutch for transport from LCC desk...
  • Page 16 (2) AR-D14 6.DMM 5.MCPCL 4.MCLUM 3.DPFCL 2.DLUM1 1.DLUM2 8.DPCL1 7.DPCL2 Code Name Function Remark DLUM2 No. 4 tray lift-up motor Gate switch between duplex and paper exit DLUM1 No. 3 tray lift-up motor Cooling the machine and inside of ADU DPFCL Desk transport clutch Clutch for transport from LCC desk...
  • Page 17 D. PWB, sensor (1) AR-D13 21.MP tray rear edge size PWB 6.MCLUD 5.TPFD3 8.MCSS2 7.MCSS1 4.MCSPD 10.MCSS4 3.TDRS 9.MCSS3 2.TSPD1 1.TPFD2 11.TTSD 12.TLUD2 13.TPED2 14.TSPD2 19.TLUD1 15.MCPED 20.TPED1 16.TPFD1 17.MCPWS Code Name Function Active condition Remark TPFD2 Tandem tray paper transport sensor 2 Tandem tray paper transport detection L : Paper detected TSPD1...
  • Page 18 (2) AR-D14 4.MCLUD 28.MP tray rear edge size PWB 5.MCPED 7.MCSS2 6.MCSS1 2.MCSPD 9.MCSS4 1.DDRS 8.MCSS3 29.No. 3 tray rear edge size PWB 10.DCSS11 11.DCSS12 27.DSPD1 13.DCSS14 26.DLUD1 12.DCSS13 30.No. 4 tray rear edge size PWB 14.DCSS21 25.DSPD2 15.DCSS22 18.DPFD1 24.MCPWS 17.DCSS24 16.DCSS23...
  • Page 19 (3) AR-MU1 12.MP tray rear edge size PWB 6.MCSS2 5.MCSS1 4.MCLUD 3.MCSPD 8.MCSS4 7.MCSS3 1.MCDRS 9.MCPED 10.MCPPD 11.MCPWS Code Name Function Active condition Remark MCDRS MP door open / close sensor MP left door open / close detection H : Door closed Control PWB Control PWB Communication with the machine,...

  • Page 20: Adjustments

    [6] ADJUSTMENTS 3. Setting the paper size and type When the paper size or type is changed in a paper tray, set them 1. Paper guide position adjustment referring to the following procedure. (AR-D13/D14/MU1) A. Setting the paper size and type from the operation (AR-P350/P450, panel on the main printer DM-3500/3501, DM-4500/4501)
  • Page 21 7) Press the [OK] key. 3) Select the paper tray for which the setting is to be made. To cancel the setting change, press the [BACK/C] key to return to •If the desired tray is not on the display, use [ ] or [ ] key to scroll the step 4).

  • Page 22: Disassembly And Assembly, Maintenance

    [7] DISASSEMBLY AND ASSEMBLY, MAINTENANCE 1.Maintenance System Table Check (Clean, replace, or adjust as necessary.) Clean Replace Adjust Lubricate Move position A. When installed to a AR-series machine When Unit name Part name 100K 150K 200K 250K 300K 350K 400K Remark calling Paper feed...
  • Page 23 2. Maintenance b. Roller/Torque limiter Name Job item Cycle A. AR-D13 Rollers Clean (1)Multi-purpose paper feed section Check Replace 80K or 2 years a. Paper feed unit disassembly Torque limiter Check 240K 1) Remove the stopper, and pull out the multi-purpose tray. Replace 480K Remove the stopper, and pull out the multi-purpose tray.
  • Page 24 c. Belt (2)Tandem tray paper feed section Name Job item Cycle a. Paper feed unit disassembly Belts Check 240K 1) Remove the stopper, and pull out the large capacity tray. 2) Remove the left door. d. Sensor Name Job item Cycle Sensors Check...
  • Page 25 b. Roller/Torque limiter c. Belt Name Job item Cycle Name Job item Cycle Rollers Clean Gears Lubricate Check Belts Check 240K Replace 80K or 2 years Torque limiter Check 240K Replace 480K 1) Remove the stopper, and pull out the large capacity tray. 2) Disengage the roller hook, and remove the roller and the torque limiter.
  • Page 26 d. Sensor a. Transport roller/Roller Name Job item Cycle Name Job item Cycle Sensors Check Transport rollers Clean Rollers Clean (3)Paper transport section 1) Remove the left door. AR-D13/D14/MU1/DC1 DISASSEMBLY AND ASSEMBLY, MAINTENANCE-5...
  • Page 27 b. Belt b. Tandem tray drive section Name Job item Cycle 1) Remove the tandem tray drive section. Gears Lubricate Belts Check 240K (4)Drive section 1) Remove the rear cabinet. 2) Gear/Belt Name Job item Cycle Gears Lubricate Belts Check 240K a.
  • Page 28 (5)Others B. AR-D14 1) Remove the rear cabinet. (1)Paper feed section a. Paper feed unit disassembly 1) Remove the stopper, and pull out the tray. 2) Remove the control PWB and the sensors. 2) Remove the left door. Name Job item Cycle Sensors Check...
  • Page 29 b. Roller/Torque limiter c. Belt Name Job item Cycle Name Job item Cycle Rollers Clean Belts Check 240K Check Replace 80K or 2 years Torque limiter Check 240K Replace 480K Remove the stopper, and pull out the multi-purpose tray. 2) Remove the paper guide. d.
  • Page 30 (2)Paper transport section (3)Drive section 1) Remove the left door. 1) Remove the rear cabinet. a. Multi-purpose tray drive section 1) Remove the multi-purpose tray drive section. a. Transport roller/Roller Name Job item Cycle Transport rollers Clean Rollers Clean 2) Gear/Belt Name Job item Cycle...
  • Page 31 b. Tandem tray drive section (5)Others 1) Remove the tandem tray drive section. 1) Remove the rear cabinet. 2) Remove the control PWB. 2) Gear/Belt Name Job item Cycle Gears Lubricate Belts Check 240K 3) Remove the sensors. Name Job item Cycle Sensors Check...
  • Page 32 C. AR-MU1 4) After removing the roller, remove the torque limiter. (1)Paper feed section a. Paper feed unit disassembly 1) Remove the stopper, and pull out the tray. ***************************************TBD************************************ When installing the torque limiter, check to insure that the pin is fully inserted into the torque limiter groove.
  • Page 33 d. Sensor (3)Drive section Name Job item Cycle 1) Remove the rear cabinet. Sensors Check 2) Remove the tray drive section. 3) Gear/Belt Name Job item Cycle Gears Lubricate Belts Check 240K (2)Paper transport section a. Transport roller/Roller Name Job item Cycle Transport rollers Clean...

  • Page 34: Block Diagram, Wiring Diagram

    [8] BLOCK DIAGRAM, WIRING DIAGRAM 1. BLOCK DIAGRAM A. AR-D13 AR-D13/D14/MU1/DC1 BLOCK DIAGRAM, WIRING DIAGRAM-1...
  • Page 35 B. AR-D14 AR-D13/D14/MU1/DC1 BLOCK DIAGRAM, WIRING DIAGRAM-2...
  • Page 36 C. AR-MU1 AR-D13/D14/MU1/DC1 BLOCK DIAGRAM, WIRING DIAGRAM-3...
  • Page 37 2. WIRING DIAGRAM A. AR-D13 CN-B S-GND TSPD1 VD(+5V) TLUM2/ VB(TLUM2) N.C. S-GND TPFD2 VD(+5V) S-GND TTSD VD(+5V) PHR-12 AR-D13/D14/MU1/DC1 BLOCK DIAGRAM, WIRING DIAGRAM-4...
  • Page 38 B. AR-D14 CN-B S-GND DSPD2 VD(+5V) DLUM2/ N.C. VB(DLUM2) N.C. N.C. N.C. PHR-12 AR-D13/D14/MU1/DC1 BLOCK DIAGRAM, WIRING DIAGRAM-5...
  • Page 39 C. AR-MU1 CN-E VAREF N.C. MCPWS2 MCPWS MCPPD MCDRS MCPED MCLUD MCSPD PHDR-14VS-1 AR-D13/D14/MU1/DC1 BLOCK DIAGRAM, WIRING DIAGRAM-6...
  • Page 40 3. CIRCUIT DIAGRAM A. AR-D13 / AR-D14 D213 DAN202K R162 DTR216 4.7kJ DSR-DSK/ CNF-9 DSR-DSK Not installed in mass production DTC114YKA CP105 R163 4.7kJ R165 DTR215 4.7kJ DSR-DSK DTR-DSK DTR-DSK/ CNF-8 MCLUD TLUD1(DLUD1) Not installed in mass production DAN202K TLUD2(DLUD2) D202 D212 DTC114YKA...
  • Page 41 R154 R159 3kJ1/2W 10kJ DTR218 DTR214 R158 Q203 2SB1198K T146 QR 3kJ1/2W TLUM2(DLUM2) R164 DTC114YKA DTC114YKA 47J1W DTR213 TPFCL(DPFCL) R156 TPCL2(DPCL1) DTC114YKA 3kJ1/2W TPCL1(DPCL2) MCPCL TLUM2(DLUM2) TLUM1(DLUM1) MCLUM R136 DPCL2 3kJ1/2W IC102 TPFCL/ (DPFCL/) CND-2 TPCL1/ (DPCL1/) CNG-2 TPCL2/(DPCL2/) CNC-2,H-2 MCPCL/ CND-4 TLUM2/ (DLUM2/)
  • Page 42 AR-D13/D14/MU1/DC1 BLOCK DIAGRAM, WIRING DIAGRAM-9...
  • Page 43 B. AR-MU1 AR-D13/D14/MU1/DC1 BLOCK DIAGRAM, WIRING DIAGRAM-10...
  • Page 44 COPYRIGHT COPYRIGHT COPYRIGHT 2001 BY SHARP CORPORATION 2001 BY SHARP CORPORATION 2001 BY SHARP CORPORATION All rights reserved. All rights reserved. All rights reserved. Printed in Japan. Printed in Japan. Printed in Japan. No part of this publication may be reproduced,...

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Ar-d13Ar-mu1Ar-d14