Water Maze CLP-5024 Operator's Manual
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Water Maze CLP-5024 Operator's Manual

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CLP
OPERATOR'S MANUAL
■ CLP-5024
■ CLP-7034
89139700-14
For technical assistance or the WATER MAZE dealer nearest you, visit our website at
www.wmaze.com
WARNING:
This product and accessories may contain a chemical known to the State of
California to cause cancer and birth defects or other reproductive harm.
02/12/19
8.913-970.0 - L
For more information about this regulation: www.P65Warnings.ca.gov

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Summary of Contents for Water Maze CLP-5024

  • Page 1 OPERATOR’S MANUAL ■ CLP-5024 ■ CLP-7034 89139700-14 For technical assistance or the WATER MAZE dealer nearest you, visit our website at www.wmaze.com WARNING: This product and accessories may contain a chemical known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    Centrifugal Pump Operation & Maintenance ..........31 CLP-5024 Main Tank Plumbing Exploded View & Parts List ....32-33 CLP-5024 & 7034 Electrical Box Exploded View & Parts List ....34-36 CLP-5024 Storage Tank Exploded View & Parts List ........37 CLP-5024 Pumps Plumbing Exploded View & Parts List ......38-39 CLP-5024 Plumbing Exploded View and Parts List .........40-41...
  • Page 4 CONTENTS CLP-7034 Carbon/Multi Media Filter Plumbing Expl. View & Parts List ...54-55 CLP-7034 Flow Meter Plumbing Exploded View & Parts List ....56-57 CLP-7034 Ozone Pump Exploded View & Parts List .......58-59 CLP-7034 Filter Pump Exploded View & Parts List .........60-61 CLP-7034 Surge Tank/Main Drain Exploded View &...

  • Page 5: Introduction

    When ordering parts please specify model and serial number. NOTE: WATER MAZE reserves the right to make changes at anytime without incurring any obligations. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and...

  • Page 6: Important Safety Information

    11. WATER MAZE is not liable for modifi cations or use d'électricité. of components not purchased from WATER MAZE. 12. Personal Safety: WARNING: All wiring must be performed by a quali- a.

  • Page 7: Installation Instructions

    INSTALLATION INSTRUCTIONS c. Keep visitors at a safe distance from work area. INSTALLATION INSTRUCTIONS d. Make the workshop safe with padlocks and master switches. 1. Because of the nature of the equipment, it is recom- mended these machines be installed indoors. 13.

  • Page 8: Check List Before Starting

    INSTALLATION INSTRUCTIONS c. Tie a rope or chain to the pump handle and obtain a higher fl ow. If you are going a great distance bring out of the top of the pit for ease of pump or using a lot of elbows, you may not get full fl ow. removal.
  • Page 9 CLP-5024 INSTALLATION VIEW Inlet Cone Bottom Tank Support pH Injector Sludge 2" Flex Hose Oil Decanter Barrel Inlet Line Return Backwash Line Catch Basin Sump Inlet Line Sump Pump Sump Inlet Line Sump Pump Installation (3 Phase) Sump Pump Sump Pump...
  • Page 10 CLP-7034 INSTALLATION VIEW Cone Bottom Tank Flow Meter Inlet Sludge Tub Decanter Barrel 2" Flex Hose Inlet Line 3 Way Ball Valve Return/Backwash Assembly Sump Pit Line Sump Pump Installation Inlet Sump Pit Line Sump Sump Pump Catch Basin Pump Installation (3 Phase) Inlet...

  • Page 11: Operation Clp-5024/7034

    Set fl ow 2-4 GPM above demand. • The ozone genertor is programmed to run from 11:00 The CLP-5024/7034 are a fully automatic, self-contained p.m. to 4:00 a.m. every night. If more ozone is needed wash water recycling system suitable for treating waste-...
  • Page 12 If at any time, the user needs an additional sludge dump, a loss through the fi lters and in poor overall performance. manual switch enables the automatic sludge dump cycle. The CLP-5024/7034 will backwash everyday if it needs to or not. The multi-media will start backwashing at AUTOMATIC MAINTENANCE midnight for 30 minutes.

  • Page 13: Pressure Switch And Pressure Tank Operation

    PRESSURE SWITCH AND PRESSURE TANK OPERATION PRESSURE TANK WARNING: Live electrical WARNING OPERATION contacts are exposed, so dis- connect power fi rst and have WARNING! When the tank has WARNING work performed by a qualifi ed been in service and a change electrician.

  • Page 14: Programming Instructions

    PROGRAMMING INSTRUCTIONS NOTE: When setting time on clock, use only mili- The heart of the CLP Automatic Maintenance System, the AMC Controller, has been pre programmed at the fac- tary time. tory with Maintenance Modes described in the Program Schedule shown below. In order for the CLP wastewater Set Clock system to function properly, the controller clock must be S/W Time...
  • Page 15 PROGRAMMING INSTRUCTIONS Maintenance Mode Description Start Time Run Time Program Name Media Filter Backwash 12:10 a.m. 30 minutes MMB Time 1 Carbon Filter Backwash 12:45 a.m. 30 minutes CRB Time 1 System Recirculation 1:30 a.m. 1.5 hours SR Time 1 Filter Recirculation 3:15 a.m.
  • Page 16 VALVE INSTRUCTIONS FUNCTION: It is extremely important to know the location and func- • Valve 8 - Rain Water Overfl ow Valve tion of the valves on the CLP. Improper positioning of Left open partially. When SV#1 opens, water is the valves can cause overfl...
  • Page 17 This valve should be open at all times to allow pressurized water to fl ush out the sludge hose (See pages 14, 38, 66). Valve 16 Should be open at all times. Allows fresh water into tank 2 when SV#2 opens. Valve should be fully open (See page 44).

  • Page 18: Operation Views

    CLP-5024 OPERATION VIEW Orp/pH Probes 300 Gallon Cone Bottom Tank Control Panel Junction Box Tank #1 Valve Valve 1 Sludge Tub Valve 21 Tank #2 Valve 11 Valve 12 Flow Meter Valve 13 Valve 5 Multi Media Valve 4 Filter...

  • Page 19: Operation Views

    CLP-7034 OPERATION VIEW Orp/pH Probe Control Panel 600 Gallon Cone Bottom Tank Tank #2 Tank #1 Sludge Flow Meter Valve 12 Valve 4 Decanter Barrel Valve 5 Valve Valve 13 Multi-Media Carbon Filter Filter 3-Way Ball Valve Assembly Junction Box 89139700-25 8.913-970.0 - L •...

  • Page 20: Water Panel Installation

    WATER PANEL INSTALLATION To Sewer or Storage To Pressure Washer To Fresh Water Line 89139700-31 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 21 • Press the [CALIBRATION] again to save the new value. ORP / pH WATER MAZE ® pH Control Setpoint DIGITAL CONTROLLER The pH setpoint is preset at 6.8. To change the pH...

  • Page 22: Sensor Maintenance

    SENSOR MAINTENANCE Out-of-Range Alarms To check sensor for proper operation place a small The out-of-range alarms are factory set at 450 to 650 amount of white vinegar, muriatic or hydrochloric acid mV for ORP and 6.5 to 7.5 for pH. If the ORP is below into a cup and place sensor probe into solution.

  • Page 23: Troubleshooting - Standard Orp/Ph Sensors

    TROUBLESHOOTING - ORP/PH SENSORS All controllers are manufactured to the highest quality standards and thoroughly tested before leaving the factory. State-of-the-art designs and fabrication technology should ensure years for trouble-free operation. PROBLEM SOLUTION NO LIGHTS ARE Check for power going to controller. ON WITH POWER ON Check for damaged power connector.

  • Page 24: Vsp20 Metering Pump

    METERING PUMP VSP20 METERING PUMP #5-2359 (Variable Speed Peristaltic) TECHNICAL INFORMATION Materials: Pump Head ........Polycarbonate Pump Head Tubing ..Special Synthetic Rubber Strainer and Injection Point Fitting ....PVC Feed Rate: 2.6 - 20 GPD Tubing Size: 7/16" O.D. x 1/4" I.D. Dimensions: Hgt.

  • Page 25: General Maintenance & Service

    GENERAL MAINTENANCE & SERVICE • Ozone works up to 3,000 times faster than chlorine GENERAL MAINTENANCE to kill bacteria and destroy harmful microorganisms. AND SERVICE • Ozone is a more powerful oxidizing agent than chlorine and bromine, having a better ability to Periodic Maintenance: remove water contamination.
  • Page 26 OZONE SPECIFICATIONS in hazardous radiation exposure, and may be considered NOTE: There are two fi laments - an upper and a lower - an act of modifying or new manufacturing of a laser inside the lamp. Place one of the voltmeter leads on one product under U.S.
  • Page 27 OZONE GENERATOR BREAKDOWN EXPLODED VIEW Ballast Ozone Lamp Prongs On/Off Switch C IO te s L IG ic a in d s lig L I E D IC ti ve n ti fe c ri g ra - u lt lu z tu o D IC...
  • Page 28 OZONE GENERATOR BREAKDOWN PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.913-351.0 Ozone Box, Back, 200 9.802-423.0 Cord, Service, SEO, 16/3 8 ft. 8.913-357.0 Ozone Box, Back, 400 8.716-051.0 Switch, Curvette, 120V & 220V 1 8.913-356.0 Ozone Box, Front, 200 9.802-515.0 Strain Relief, 1/2"...

  • Page 29: Chemical Maintenance Program

    Ozonation is used in the CLP system. Chlorine Maintain Recycled Water Quality can be added to help with control if needed. Daily monitoring and adjustment of WATER MAZE Inadequate or improper addition of chlorine could result recycled water chemistry is essential. If not monitored in algae and bacteria growth.

  • Page 30: Daily Chemical Maintenance

    DAILY CHEMICAL MAINTENANCE that if a solid “puck” of chlorine is used, the total effective- ness of the puck is superior to that of hypochlorite and no negative by-products are produced. Step 1 Collect a water sample from tank #1. NOTE: Be sure that the water is circulating from the sump through the CLP system and back to the catch basin.
  • Page 31 PUMP OPERATION AND MAINTENANCE protector trips repeatedly (cycling on protector) the The CLP machine has an ORP/pH Controller which pump should be removed and checked for the cause automatically maintains the ORP and pH levels. Total of the diffi culty. Low voltage, long extension cords, alkalinity and hardness must be checked manually.
  • Page 32 CLP-5024 MAIN TANK PLUMBING EXPLODED VIEW Tank Lid Main Tank 18, 19, 20 Orp Injector Assy. 29 23 89139700-6 8.913-970.0 - L • WATERMAZE CLP 5024/7034...

  • Page 33: Clp-5024 Main Tank Plumbing Exploded View Parts List

    CLP-5024 MAIN TANK PLUMBING EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.719-182.0 Lid, 300 Gal. Clarifi er Tank 8.706-409.0 Adapter, 1" MT x SLIP, PVC 80 8.719-180.0 Tank, 300 Gal Clarifi er, w/o Lid 1 8.706-418.0...
  • Page 34 ELECTRICAL BOX EXPLODED VIEW Green Blue Green Green 47 46 89139700-35 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 35 8.716-051.0 Switch, Curvette 2P, 8.940-487.0 Label, CLP-7034, 120/230V Electrical Box (7034 Models) 8.716-091.0 Switch, Momentary Push, 8.916-747.0 Label, CLP-5024, 100S Use w/2- 3020 Elec Box 9.802-457.0 Din Rail, 35mm 14" (5024 Models) 9.803-652.0 Light, Indicator, 9.802-514.0 Strain Relief, Lt, STR, Green 28 Volt 1/2 NPT, .23-.45d...
  • Page 36 ELECTRICAL BOX EXPLODED VIEW ITEM PART NO. DESCRIPTION 9.804-595.0 End Bracket, Entrelec, 103-002-26 8.716-396.0 Terminal Block, Entrelec, 115-116-07M4/6 8.716-399.0 End Cover, Entrelec, 11836816 P-ON 8.716-398.0 Terminal Block, Blue, Entrelec, 125116-01 8.716-399.0 End Cover, Entrelec, 11836816 P-on 8.940-055.0 Label, Assembled in USA ▲...
  • Page 37 CLP-5024 STORAGE TANKS PLUMBING EXPLODED VIEW 14 (2.5') Tank 2 Tank 1 15 (6') TANK 2 Collection Barrel 5 (FS5) TANK 1 (FS3) (FS6) (FS4) 89139700-4 CLP-5024 STORAGE TANKS PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.719-170.0...
  • Page 38 CLP-5024 PUMPS PLUMBING EXPLODED VIEW Transfer Pump (3 Phase) Transfer Pump (1 Phase Parts Only) Valve 20 Ozone Pump (3 Phase) Filter Pump (3 Phase) Filter Pump (1 Phase Parts Only) Ozone Pump 89139700-7 (1 Phase Parts Only) 8.913-970.0 - L • WATERMAZE CLP 5024/7034...

  • Page 39: Clp-5024 Pumps Plumbing Exploded View Parts List

    CLP-5024 PUMPS PLUMBING EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.706-373.0 Elbow, 1" S x S, PVC 80, 90° 8.706-588.0 Connector, 3/8" x 1/4", Male Elbow, Pol 8.706-405.0 Bushing, 1-1/4" x 1" MT x FT, PVC 80 8.711-733.0...
  • Page 40 CLP-5024 PLUMBING EXPLODED VIEW 12 13 Manifold Flow Meter 7 13 7 13 Valve 9 Ph Injector Valve 17 Drain line Surge Tank 89139700-8 8.913-970.0 - L • WATERMAZE CLP 5024/7034...

  • Page 41: Clp-5024 Plumbing Exploded View And Parts List

    CLP-5024 PLUMBING EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.802-132.0 Elbow, 3/4" JIC X 1/2", 90° 8.706-469.0 Union,1-1/2" Slip x Slip, PVC 80 Spea 8.706-928.0 Bushing, 1" x 1/2" Black Poly Reducer 8.706-374.0 Elbow, 1-1/2" S x S, PVC 80, 90°...
  • Page 42 CLP-5024 FILTER PLUMBING EXPLODED VIEW Valve 21 1, 22 Multimedia Filter 1, 22 Carbon Filter 89139700-9 8.913-970.0 - L • WATERMAZE CLP 5024/7034...

  • Page 43: Clp-5024 Filter Plumbing Exploded View And Parts List

    CLP-5024 FILTER PLUMBING EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 8.911-223.0 Mounting Tab, Filter 8.726-028.0 Filter Tank, , 3.1 sq-ft, w/Valve, CF-II 8.726-030.0 Valve, 6 Pos,1-1/2" Ports 8.709-342.0 Strap, 84", Filter 8.749-845.0 Valve, 3 Way Diverter w/Actuator 8.706-857.0 Tee, 1/8" Street 8.706-940.0...
  • Page 44 CLP-5024/7034 WATER PANEL PLUMBING EXPLODED VIEW To Customer Supplied Air Compressor Air Valve Assy Reversed View of Label CLP-5024 Water Panel (Front View) Valve 8 Valve 6 CLP-7034 (Reverse View) Valve 7 CLP-7034 Water Panel To Manifold (Front View) Assy.
  • Page 45 CLP-5024/7034 WATER PANEL PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 6-140166 Solenoid, Water Maze 8.706-409.0 Adapter, 1" MT x Slip, PVC 80 PVC 24V CLP-7034 8.706-928.0 Bushing, 1" x 1/2" Black Poly 8.706-373.0 Elbow, 1" S x S, PVC 80, 90°...
  • Page 46 CLP-7034 HOLDING TANK PLUMBING EXPLODED VIEW 1 - To Main Tank Assembly To Recycle #2 Solenoid To Main To Filter Drain Assy. Pump CLP-7034 Vertical Storage Tank #1 To Fresh Water Make-Up To Carbon Filter Assembly To Transfer Pump CLP-7034 Vertical Storage Tank #2 To Main Drain 89139700-20...
  • Page 47 CLP-7034 HOLDING TANK PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.706-479.0 Bulkhead, 2", NPT, Polypro 8.706-490.0 Bulkhead, 1-1/2" Polypro 8.706-451.0 Adapter, 2", S x MT, PVC 80 8.706-441.0 Adapter, 1-1/2", S x MT 8.706-382.0 Elbow, 2", S x S, PVC 80, 90° 8.716-143.0 Switch, Float, N/C 8.706-473.0...
  • Page 48 CLP-7034 TANK DRAIN/OIL SKIMMER PLUMBING EXPLODED VIEW 17 - To 600 Gallon Main Tank Bottom 34 - To Sludge To Main Tank Bottom Cone 13 - To Manifold Assy. 89139700-30 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 49 CLP-7034 TANK DRAIN/OIL SKIMMER PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.756-648.0 VALVE, BALL, 1-1/2", PNEU ACT, 8.706-482.0 Nipple, 1-1/2" x 6", PVC 80 NO SOL 8.706-372.0 Elbow, 1/12" S x T 8.756-462.0 SOLENOID, VALVE, 24VAC, 8.706-424.0 Nipple, 1-1/2"...
  • Page 50 CLP-7034 MAIN TANK PLUMBING EXPLODED VIEW 89139700-22 8.913-970.0 - L • WATERMAZE CLP 5024/7034...

  • Page 51: Clp-7034 Main Tank Exploded View & Parts List

    CLP-7034 MAIN TANK PLUMBING EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.706-424.0 Nipple, 1-1/2" Close 8.706-378.0 Elbow, 1" S x T 8.706-490.0 Bulkhead, 1-1/2" Polypro 8.706-683.0 Funnel, Plastic Oil Skimmer 8.706-441.0 Adapter, 1-1/2" S x MT 8.706-482.0 Nipple, 1-1/2"...
  • Page 52 CLP-7034 TRANSFER PUMP PLUMBING EXPLODED VIEW 89139700-32 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 53 CLP-7034 TRANSFER PUMP PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.706-490.0 Bulkhead, 1-1/2" Polypro 8.706-447.0 Adapter, 1", 3/4" S x FIPT, PVC 80 8.706-424.0 Nipple, 1-1/2" x Close, PVC 80 2 8.706-923.0 Bushing, 3/4" x 1/4" Pipe 8.707-300.0 Valve, 1", Ball Check 8.706-777.0...
  • Page 54 CLP-7034 CARBON/MULTI MEDIA FILTER PLUMBING EXP. VIEW Valve 21 Carbon Filter 21, 28 Multi Media Filter To Main Drain Assembly 21, 28 89139700-37 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 55 CLP-7034 CARBON/MULTI MEDIA FILTER PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION 8.706-374.0 Elbow, 1-1/2" S x S, PVC 80 8.706-469.0 Union, 1-1/2" S x S 8.706-360.0 Pipe, 1-1/2" Clear PVC 6 ft. 8.706-426.0 Tee, 1-1/2" S x S x S, PVC 80 8.706-367.0 Pipe, 1-1/2"...
  • Page 56 CLP-7034 FLOW METER PLUMBING EXPLODED VIEW 89139700-19 Valve 1 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 57 CLP-7034 FLOW METER PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.706-374.0 Elbow, 1-1/2" S x S, 8.716-986.0 Injector PVC 80, 90° 8.706-469.0 Union, 1-1/2" S x S, PVC 80 8.706-421.0 Hanger, Pipe, 1-1/2" 8.707-344.0 Valve, 1-1/2" S x S, PVC Gate ▲...
  • Page 58 CLP-7034 OZONE PUMP PLUMBING EXPLODED VIEW 89139700-27 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 59 CLP-7034 OZONE PUMP PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.917-760.0 Pump, Ozone, 3/4 HP, 8.706-373.0 Elbow, 1", SLIP x FIPT, 90° (CLP-7034A) 8.707-359.0 Valve, 1" ▲ Pump, Ozone, 3/4 HP, 8.723-219.0 8.706-484.0 Bulkhead, 1" (CLP-7034B,C) 8.711-812.0 Hose, 1", Gray Conduit 8 ft.
  • Page 60 CLP-7034 FILTER PUMP PLUMBING EXPLODED VIEW Valve 10 Valve 20 89139700-18 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 61 CLP-7034 FILTER PUMP PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.706-490.0 Bulkhead, 1-1/2" Polypro 8.706-439.0 Nipple, 1", PVC 80, Close 8.706-424.0 Nipple, 1-1/2" x Close, PVC 80 2 8.716-697.0 Solenoid, PVC, 24 Volt 8.706-472.0 Union, 1-1/2" FT x FT, PVC 80 1 8.706-469.0 Union, 1-1/2"...
  • Page 62 CLP-7034 SURGE TANK/MAIN DRAIN PLUMBING EXP. VIEW 89139700-29 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 63 CLP-7034 SURGE TANK/MAIN DRAIN PLUMBING PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.706-479.0 Bulkhead, 2" NPT Polypro 8.706-413.0 Bushing, 2" x 1-1/2" S x S 8.706-466.0 Nipple, 2" Close 8.706-469.0 Union, 1-1/2", S x S 8.706-384.0 Elbow, 2", S x FT 8.706-367.0 Pipe, 1-1/2"...
  • Page 64 CLP-7034 MANIFOLD PLUMBING EXPLODED VIEW For Detail See CLP- 7034 Water Panel Breakdown To Transfer Pump Vertical Storage Tank #1 Valve 9 To Water Panel Valve 17 Detail See CLP-7034 Tank Drain/ Oil Skimmer Illus. Valve 14 Main Tank Blowdown Port Surge Tank...

  • Page 65: Clp-7034 Manifold Exploded View & Parts List

    8.706-447.0 Adapter, 1", 3/4" S x FIPT, 8.706-597.0 Union, 1", S x S PVC 80 8.706-409.0 Adapter, 1" MT x S 8.716-697.0 Solenoid, Water Maze 9.803-557.0 Elbow, 3/4" SAE x 3/4" PVC 24V 8.913-970.0 - L • WATERMAZE CLP 5024/7034...

  • Page 66: Metering Pump Exploded View & Parts List

    METERING PUMP EXPLODED VIEW & PARTS LIST 8.715-378.0 • VSP20 Figure 15. - #66-817976 ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 66-817995 Screw 8.716-973.0 Bearing 66-818046 Rear Assembly 8.716-977.0 Spider Assembly 66-818071 Lead Assembly 8.716-976.0 Pump Housing 66-U0818305 8.716-985.0 Pump Head Kit 66-818463 Fuse...

  • Page 67: Transfer Pump Exploded View & Parts List

    TRANSFER PUMP EXPLODED VIEW & PARTS LIST #8.715-382.0 • 1/2 HP • 230 • 1PH (CLP-5024A) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Case Assembly Noz./Venturi f/5CY Impeller 1/2 HP #2794 4-60D Base Protector Diffuser Tube 1/4" x 14-1/2" Poly-Black Wear Ring Barb Fitting 90 Degree Elbow...

  • Page 68: Filter & Transfer Pumps Exploded View Parts List

    FILTER & TRANSFER PUMP EXPLODED VIEW & PARTS LIST #8.715-400.0 • 1/2 HP • 230/460V • 3 PH (CLP-5024B, C) ITEM PART NO. DESCRIPTION 8.718-520.0 Washer 88-132000200 Base 8.718-523.0 Seal 88-137.000.001 5-5" 3 phase Impeller 88-104000168 Washer 8.718-521.0 88-130000181 Head 88-1130000360 Motor, 1-1/2 HP 230/460V 3 PH 1 SIZE MODEL NO.
  • Page 69 FILTER & TRANSFER PUMP EXPLODED VIEW PARTS LIST #8.715-402.0 • 2 HP • 230V • 1PH (CLP-7034A) #8.715-404.0 • 2 HP • 230/460V • 3PH (CLP-7034B,C) ITEM PART NO. DESCRIPTION 8.718-520.0 Washer 88-132000200 Base 8.718-524.0 Seal, 1 Phase 8.718-523.0 Seal, 3 Phase 8.718-534.0 5-5"...

  • Page 70: Ozone Pump Exploded View Parts List

    OZONE PUMP EXPLODED VIEW Part # 8.917-760.0 Not Included With Pump U.S. GALLONS PER MINUTE OZONE PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.726-026.0 Motor, 3/4 HP, 230V O-Ring Slinger Adapter, Union 1-1/2” Slip Collar, Union 8.726-024.0 Pump, 3/4 HP, Wet End...
  • Page 71 OZONE PUMP EXPLODED VIEW 8.723-219.0 • 230/460V • 3 PH • 3/4 HP (CLP-5024B, C; CLP-7034B, C) OZONE PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Motor, 3/4 HP Impeller Nut, 304L SS Bracket, Aluminum Casing, 304L SS Bolt, 304L SS Washer, Aluminum...
  • Page 72 SUBMERSIBLE SUMP PUMP SPECIFICATION Flow - (Liters/Minute) 7.50 6.25 5.00 3.75 2.50 1.25 Flow - (Gallons/Minute) 8.913-970.0 - L • WATERMAZE CLP 5024/7034...
  • Page 73 MULTI-MEDIA & CARBASORB FILTER EXPL. VIEW & PARTS LIST # 8.726-028.0 (CLP-5024) ITEM PART NO. DESCRIPTION 8.726-030.0 Multiport Valve, Top Mount O-Ring, Valve Body Clamp Assembly Piping Assembly Lateral Filter Tank w/Drain Drain Lateral Gasket, Drain Cap Drain Cap Pedestal...

  • Page 74: Carbasorb Filter Exploded View & Parts List

    CARBASORB FILTER EXPLODED VIEW & PARTS LIST 8.726-029.0 • TAGELUS 100D (CLP-7034) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.726-031.0 Valve, 6-pos., Top Mount Stabilizer, Center Pipe Tagelus, 2" Ports Piping O-Ring, Valve Flange Lateral O-Ring, Standpipe Pedestal Clamp 8.35" Dia Drain Adapter O-Ring, Drain...

  • Page 75: Multi-Media Filter Exploded View & Parts List

    MULTI-MEDIA FILTER EXPLODED VIEW & PARTS LIST #8.723-203.0 • TR140 (CLP-7034) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Air Bleeder/Tee Assy Tank and Foot Assy, 6" Buttress Thread, Blk Adaptor, Brass Air Bleeder 8.750-048.0 Lateral, 12"L 8.750-046.0 Gauge, Back Mount Pressure Hub, Lateral O-Ring, Air Bleeder Adaptor Locknut, 2"...
  • Page 76 6 POSITION VALVE ASSEMBLY 6 POSITION VALVE 1-1/2" PORTS 8.726-030.0 6 POSITION VALVE ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Handle Washer, 9/16, SS Washer, Plastic Nut, #10-24 Screw, Handle Valve Body w/Diff - Clamp Style 1 Valve Top, Black Air Bleeder w/ O-Ring O-Ring Diverter Shaft...
  • Page 77 2" MULTI-PORT VALVE EXPLODED VIEW 8.726-031.0 Tagelus 2" MULTI-PORT VALVE EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Top Valve Assy, 2" O-Ring Adapter, 2" Spider Gasket Diverter, 2" Handle Sight Glass Pin, Handle Gasket, Sight Glass Top Valve Cover, Black, 2"...

  • Page 78: Troubleshooting

    TROUBLESHOOTING - CLP PROBLEM POSSIBLE CAUSE SOLUTION NO FLOW Control switch not in "ON" position Turn switch to "ON" position. OF WATER a. Mode switch turned to "HAND" position a. Turn to "AUTO" position. INTO THE CLP b. Sump pump switch not turned to b.
  • Page 79 TROUBLESHOOTING - PUMP PROBLEM POSSIBLE CAUSE SOLUTION PUMP DOES Circuit breaker shut "OFF" Turn "ON" circuit breaker. NOT TURN Accumulation of trash on fl oat Clean fl oat. Float obstruction Check fl oat path and provide clearance. Defective switch Check and replace. Have pump serviced by authorized service cen- Defective motor ter.
  • Page 80 TROUBLESHOOTING - PUMP MOTOR PROBLEM POSSIBLE CAUSE SOLUTION MOTOR WILL Disconnect switch is "OFF" Be sure switch is on. NOT RUN Breaker is tripped Reset breaker. Starting switch is defective Replace starting switch. Wires at motor are loose, disconnected Refer to instructions on wiring. or wired incorrectly Check and tighten all wiring.
  • Page 81 TROUBLESHOOTING - FILTER PROBLEM POSSIBLE CAUSE SOLUTION RUNNING Backwash is needed. Multi-Media or Carbon Filter AT HIGH coated with normal accumulation Check backwash fl ow rates. PRESSURES of dirt, etc Cartridge fi lter plugged Cleaning is needed. Obstruction in line to tank #1 Remove obstruction.
  • Page 82 TROUBLESHOOTING - WATER SOLENOID PROBLEM POSSIBLE CAUSE SOLUTION VALVE LEAKS Clean diaphragm seat. Dirt or debris on WHEN "OFF" diaphragm seat Turn solenoid clockwise to fully seated position. Solenoid not fully closed after manual operation Solenoid O-ring damaged or Turn off water, inspect O-ring. Reseat if twisted, twisted replace if damaged.
  • Page 83 TROUBLESHOOTING - WATER SEALS PROBLEM POSSIBLE CAUSE SOLUTION CRACKED OR BROKEN Seal ran dry and heated up. Check to insure seal chamber is full of liquid STATIONARY SEAT When liquid reached seal faces before starting pump. On high temperature (CERAMIC) it was cooler, causing thermal application insure proper fl...

  • Page 84: Consumable Parts

    CONSUMABLE PARTS PART NO. DESCRIPTION Wash-Water Consumable Parts 8.716-600.0 Ozone Generator Replacement Lamp (110V & 220V) 8.718-920.0 .45 x .55 mm Sand (Std. bag size - 50 lbs.) 8.718-921.0 1/4" x 1/8" Gravel (Std. bag size - 50 lbs.) 8.718-922.0 .60 x .80 mm #1 Anthracite (Std.

  • Page 85: Clp-7034 Maintenance Schedule

    CLP-7034 MAINTENANCE SCHEDULE DAILY WEEKLY MONTHLY BI-YEARLY Check pits for water level (Overfl ow/dry). Check for voltage to unit and that control panel switches are on. Check all plumbing for leaks. Check inlet fl ow meter for proper fl ow. Clean meter if needed. Check that inlet and discharge manifold hoses and valves are in proper position.

  • Page 86: Warranty

    WATER MAZE does not authorize any other party, including authorized WATER MAZE Distributors, to make any representation or promise on behalf of WATER MAZE , or to modify the terms, conditions, or limitations in any way.
  • Page 88 Form #8.913-970.0 • Printed in U.S.A.

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Clp seriesClp-7034

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