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GE DR60 Technical Manual

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GE
Grid Solutions
DR60
Digital Recorder
Technical Manual
Platform Hardware Version: A
Platform Software Version: 2
Publication Reference: DR60-TM-EN-2.1A
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  • Page 1 Grid Solutions DR60 Digital Recorder Technical Manual Platform Hardware Version: A Platform Software Version: 2 Publication Reference: DR60-TM-EN-2.1A imagination at work...

  • Page 2: Table Of Contents

    Decommissioning and Disposal Standards Compliance EMC Compliance: Product Safety R&TTE Compliance Chapter 3: Design Hardware Architecture Mechanical Implementation DR60 Connections Overview and Indicators Frequency Calculation Chapter 4: Configuration DR60 Configurator Tool Main Screen Configuration Tabs Status Bar Access Levels Communication Setup and Configuration Files Use...
  • Page 3 DR60 Configuring Communication Parameters Creating a New Configuration File Receiving an Equipment Configuration File Opening a Pre-existing Configuration File Saving a Configuration File Sending a Configuration File for the Equipment Tools Administrative Tools Configuration Tabs General Analog Binary Communication Synchronization...
  • Page 4 Chapter 7: Communications Communication Interfaces – Slot B Electrical and Optical Ethernet Serial Port Communication Ports and Protocols Recovering the DR60 IP Address Accessing the Equipment Web Interface Minimum Requirements Chapter 8: Installation Handling the Goods Receipt of the Goods...
  • Page 5 DR60 Measurement Accuracy Replacing the Unit Cleaning Watchdog DR60 Troubleshooting DR60 Firmware Update Equipment Return Instructions for Equipment Repair/Service for Service Personnel Chapter 10: Technical Specifications DR60 Specifications Power Supply Ethernet Ports Optical IRIG-Input Serial Ports Dry-contact Relay Outputs Analog Acquisition...

  • Page 6: Chapter 1: Introduction

    This technical manual provides a functional and technical description of GE Reason DR60, as well as a comprehensive set of instructions for using the device. The level at which this manual is written assumes that you are already familiar with protection engineering and have experience in this discipline.

  • Page 7: Abbreviations

    DR60 Abbreviations AC - Alternating Current; COMNAME - IEEE C37.232 Recommended Practice for Naming Time Sequence Data Files; COMTRADE - IEEE C37.111 Common Format for Transient Data Exchange; CID – Configured IED Description DC - Direct Current; DFR – Digital Fault Recorder;...

  • Page 8: Product Scope

    DR60 can offer: up to 32 analog channels, 96 digital channels and 48 digital outputs The DR60 is a native IEC 61850 device, which means that all its internal variables follow the data models and logical nodes described in the IEC 61850 edition 2. The DR60 is able to publish and subscribe to GOOSE messages, as well as publish Report control blocks for supervisory system integration.

  • Page 9: Key Features

    DR60 Location of Serial Number, Part Number and specifications Key Features The DR60 presents the following key features: • Acquisition system: ▪ 16-bit opto-isolated analog-to-digital converters, independent for each channel (50/60 Hz channels); ▪ 256 and 512 samples/cycle (50/60 Hz channels);...

  • Page 10: Compliance

    32 analog inputs and up to 96 binary inputs. These characteristics along with binary outputs options and two Ethernet ports, make the DR60 ideal to monitor up to 3 bays (considering 8 analog and 16 binary inputs per bay).
  • Page 11 DR60 PACKAGE LICENSE glibc GPLv2+ (programs), LGPLv2.1+, BSD-3c, MIT (library) linux- headers GPLv2 bash GPLv3+ busybox GPLv2 ncurses MIT with advertising clause readline GPLv3+ GPLv2, libuuid BSD-3c, libss and libet MIT-like with e2fsprogs advertising clause GPLv2+, BSD-4c, libblkid and libmount LGPLv2.1+,...
  • Page 12 DR60-TM-EN-2A...

  • Page 13: Ordering Options

    DR60 Ordering Options Variants Order Number 22-23 Model type: DR60 Digital Recorder Slot A - Power Supply 24-48 Vdc 100-250 Vdc / 110-240 Vac Slot B - Hardware Options Processing unit + two RJ45 copper 10/100BASE-TX Ethernet interfaces Processing unit + two multimode LC-type connector 100BASE-FX Ethernet...
  • Page 14 4 x ±10 Vdc and 4 x 0-20 mAdc transducer inputs Not installed Primary Functions Phasor Measurement Unit (PMU) Waveform recorder Disturbance Recorder Continuous Disturbance Recorder Trend Recorder Secondary Functions Standard Issue Firmware Version Latest available firmware - 02 Warranty Standard warranty Hardware Design Suffix Initial version Issue B DR60-TM-EN-2A...

  • Page 15: Chapter 2: Safety Information

    DR60 DR60 Digital Recorder Chapter 2: Safety Information This chapter provides information about the safe handling of the equipment. The equipment must be properly installed and handled in order to maintain it in a safe condition and to keep personnel safe at all times. You must be familiar with information contained in this chapter before unpacking, installing, commissioning, or servicing the equipment.

  • Page 16: Installation, Commissioning And Servicing

    Plan carefully, identify any possible hazards and determine how best to move the product. Look at other ways of moving the load to avoid manual handling. Use the correct lifting techniques and Personal Protective Equipment (PPE) to reduce the risk of injury. DR60-TM-EN-2A...

  • Page 17: Electrical Hazards

    DR60 Electrical Hazards All personnel involved in installing, commissioning, or servicing this equipment must be familiar with the correct working procedures. Consult the equipment documentation before installing, commissioning, or servicing the equipment. Always use the equipment as specified. Failure to do so will jeopardize the protection provided by the equipment.

  • Page 18: Fusing Requirements

    This does not remove the requirement for external fusing or use of an MCB as previously mentioned. The ratings of the internal fuses are: DR60 unit: 2 Amp, type T, 250V rating DR60-TM-EN-2A...

  • Page 19: Equipment Connections

    In order to maintain the equipment’s requirements for protection against electric shock, other devices connected to the DR60 shall have protective class equal or superior to Class I. Watchdog (self-monitoring) contacts are provided to indicate the health of the device on some products. We strongly recommend that you hard wire these contacts into the substation's automation system, for alarm purposes.

  • Page 20: Pre-Energization Checklist

    Short the secondary of the line CT before opening any connections to it. Reason devices DO NOT feature any automatic CT shorting feature. Therefore, external shorting of the CTs is mandatory. Check the equipment documentation and wiring diagrams carefully. DR60-TM-EN-2A...

  • Page 21: Upgrading/Servicing

    There might be situations in which the DR60 is operating within its environmental operational range, but the computers, equipment connected to them or nearby equipment are operating outside their operational range.

  • Page 22: Standards Compliance

    IEC 60068-2-1, IEC 60068-2-2, IEC 60068-2-30, IEC 60068-2-14, IEC 60255-21-1, IEC 60255-21-2. The equipment shall always be installed in a specific cabinet or housing which will enable it to meet the requirements of IEC 60529 with the classification of degree of protection IP54 or above. DR60-TM-EN-2A...

  • Page 23: R&Tte Compliance

    DR60 R&TTE Compliance Radio and Telecommunications Terminal Equipment (R&TTE) directive 99/5/EC. Conformity is demonstrated by compliance to both the EMC directive and the Low Voltage directive, to zero volts. DR60-TM-EN-2A...

  • Page 25: Chapter 3: Design

    This chapter provides information about the hardware design of the products. Hardware Architecture The DR60 is composed of up to 8 boards, from slot A to H. A very flexible number of inputs and outputs can be achieved by the combination of the boards. The slot A is reserved for power supply;...

  • Page 26: Dr60 Connections Overview And Indicators

    DR60 DR60 Connections Overview and Indicators The figure below shows the DR60 front panel with connectors and indicator LEDs. Binary I/O or analog inputs Binary I/O Power Ethernet interfaces Failsafe relay IRIGB Serial Input Interfaces Power Supply Indicator LEDs Front View of the DR60 The diagram and table below show the designation and meaning of each LED.
  • Page 27 DR60 Color Indicator Meaning An alarm event that does not compromise Orange Warning the DR60 functions was detected Alarm An alarm event that Alarm compromised DR60 functions was detected Green In Service DR60 is working in In Service perfect conditions...

  • Page 28: Frequency Calculation

    90% 90% for SOE recorder Frequency Calculation The DR60 calculates frequency applying a moving average filter in the derivative of the angle of the positive sequence voltage, the angle is calculated four times per cycle and so is the frequency.

  • Page 29: Chapter 4: Configuration

    This chapter includes detailed instructions of how to configure all available features in the device. DR60 Configurator Tool The DR60 Configurator the is the DR60’s ICT (IED configuration tool). It allows the modification of all configurable functionalities of the device, including communication aspects, recorders, binary I/O etc.

  • Page 30: Configuration Tabs

    K Configuration sub-tabs: divide a tab the configuration into groups for ease of configuration L IP address of the DR60 currently connected to the DR Configurator. M Add a new circuit or remove the selected circuit. Selecting a circuit and pressing delete will also remove the circuit.
  • Page 31 The settings tabs contain all configurable parameters of the equipment divided by categories. There are seven settings tabs, as shown in the figure below. DR60 Configurator Settings Tabs Through the setting tabs it is possible to configure all the equipment parameters, as detailed on the table below.

  • Page 32: Status Bar

    Synchronization Configure the synchronization source/protocol, timezone and daylight saving time parameters. Recording Recording Configures the parameters of the DR60 recorders (Waveform, disturbance, continuous disturbance and SOE), such as: pre, post time, sampling rate and others. Triggering Thresholds Contains the thresholds to trigger the...

  • Page 33: Communication Setup And Configuration Files Use

    The MON user is able access the DR60 Logs; The CFG user is able to access the DR60 logs, to create, receive and send configurations and to change its own password. The ADM user is able to do all that CFG user is able to, plus firmware update, device key change and alter all users’...

  • Page 34: Configuring Communication Parameters

    Configuring Communication Parameters The <Communication> button on the initial screen opens the Communication Setup screen that allows the configuration of the parameters to connect with the DR60. The DR60 Configurator can communicate with the DR60 using serial RS232/RS485 or Ethernet interfaces. The serial ports parameters and the IP address of the to be connectedDR60.

  • Page 35: Creating A New Configuration File

    IP Address Scanning The DR60 Configurator is able to scan the Ethernet network and recover the IP Addresses of the connected DR60s. This tools is useful when the IP Address of the DR60 the user wants to communicate is not known.

  • Page 36: Opening A Pre-Existing Configuration File

    Choose the configuration file and the Main Screen of the DR60 Configurator will open, with the selected configuration file loaded. It is also possible to open a configuration file from the Main Screen of the DR60 Configurator, by selecting the option Open Configuration on the menu on the Menu Bar.

  • Page 37: Log

    The tools menus are described in the next sections. The equipment maintains a history of the last 10000 system events that can be downloaded in from the DR60. The logs visualization screen can show up to 2000 events. The option on the Log screen are described below: A IED Name: indicates IED Name.

  • Page 38: Configuration Tabs

    DR60 Configuration Tabs General The General configuration tab contains information related to the physical device logical node (LPHD) of the DR60. On this screen, it is shown the information of the respective device: ▪ Model (CORTEC) ▪ Vendor (General Electric Company) ▪...
  • Page 39 Trend calculation activation ▪ PMU Class M or P activation. The DR60 supports up to 4 PMUs, each class will count as 1 PMU even if they are from the same circuit. When a PMU is activated a logical node...

  • Page 40: Binary

    ▪ Ratio: Shows the CT/VT ratio according to the primary and secondary values configured. ▪ Compensation: Inserts a percentage value onto the DR60 reading of that specific analog inputs. Possible characters: -100.0% to 100.0%. �������������� ���������� ������������������������ = ( − 1) ∗ 100% ��������...

  • Page 41: Communication

    256 samples/cycle. 5.3.2 GOOSE Inputs This subtab allows enabling/disabling and entering a name tag for each GOOSE input. The DR60 can handle up to 256 GOOSE inputs to record, cross-trigger and trigger recorders. The following parameters are available for configuration: ▪...
  • Page 42 DR60 The configuration of the physical communication ports is carried out though this subtab. Each Ethernet port, 1 and 2, have different addresses and it is possible to configure for each of them: ▪ IP Address ▪ Network Mask ▪...
  • Page 43 Control Block (GCB). In the GOOSE Publisher subtab it is possible to create and edit GOOSE Control Blocks for the GOOSE messages transmission. Each GCB is associated with one Dataset and the DR60 is able to send up to 16 GCB. The configurable parameters are described below: ▪...
  • Page 44 Report Control Block sends internal variables grouped on a datasheet to the supervisory system. Each RCB is associated to one Dataset and the DR60 is able to send up to 15 buffered or unbuffered Report Control Blocks. The configurable parameters are described below:...
  • Page 45 DR60 Report Control Block Identification and data ▪ Message Name: inserts a name for the GOOSE Control Block. The allowed characters are 0-9, a-z, A-Z and ‘_’. Max characters: 32. ▪ Description: inserts a description for the GOOSE Control Block. The not allowed characters are ‘<’...
  • Page 46 DR60 ▪ General Interrogation: After a request for General Interrogation the BRCB starts the interrogation process and create a report that includes all DataAttribute values of the referenced dataset. ▪ Integrity: When integrity reports are enabled, the BRCB shall be notified each time the value of the time as specified in Integrity Period has expired.
  • Page 47 Ethertnet 1 interface 5.4.7 DNP3 The DR60 provides DNP3 implementation level 2 for outstation equipment via both Ethernet or serial communication. This tab allows the configuration of the communication parameters of the DNP3 streams.

  • Page 48: Synchronization

    Synchronization The DR60 supports time synchronization with PTP IEEE1588v2 and demodulated IRIGB- 004. It is also possible to configure the DR60 to work with no time sync, just with the internal clock. The following parameters are found on this configuration sab:...
  • Page 49 DR60 ▪ IRIGB: sets the DR60 to be synchronized with IRIGB. No further configuration is necessary. ▪ PTP: sets the DR60 to be synchronized with PTPv2. The PTP configuration presents the following parameters: 5.5.2 PTP Configuration The PTPv2 synchronization source presents the following parameters: ▪...
  • Page 50 PTP intervals before a timeout occurs on an interface. When configuring PTP, the first point is to select which PTP profile, or which common parameters, will be used along with all PTP devices. The DR60 has three options to be selected as profile: •...

  • Page 51: Recording

    DR60 ▪ Internal clock: sets the DR60 to work with no external source of sync. The internal clock configuration is carried out through the web interface described in the Monitoring Web Interface section. 5.5.3 Ethernet Network Synchronism Recommendations In order to obtain the best synchronism performance in an Ethernet network, the following configuration is recommended.
  • Page 52 DR60 ▪ Periodic Trigger: Allows configuring the recorder to trigger at preset periodic intervals Disturbance recorder: Enables/disables the recorder. ▪ Pre trigger time: configures the recording time duration before the disturbance recorder trigger. ▪ Post trigger time: configures the recording time duration after threshold is desensitized.

  • Page 53: Triggering

    5.7.1 Thresholds This screen allows the configuration of thresholds associated with measured and calculated values (from the analog channels) that once exceeded can cause the DR60 recorders trigger. Following parameters can be set for each defined threshold: Parameters set for each defined threshold...
  • Page 54 DR60 (PU) Negative sequence voltage (PU) Zero sequence voltage (kA) Positive sequence current (kA) Negative sequence current (kA) Zero sequence current Phase voltage total harmonic distortion Neutral voltage total harmonic distortion Phase current total harmonic distortion Neutral current total harmonic...
  • Page 55 DR60 (MVAr) Reactive Power (MVA) Apparent Power PF/s Power Factor Voltage Total Harmonic (%/s) Distortion Current Total Harmonic (%/s) Distortion Other Measures Description Type Average Power Factor (PU) Phase-to-phase Voltage AB (PU) Phase-to-phase Voltage BC (PU) Phase-to-phase Voltage CA (MW)
  • Page 56 DR60 5.7.2 Equations This subtab allows the configuration of logic equation using thresholds, binary inputs, GOOSE inputs and other equations as operands. The list below shows the logic operator and their syntax: ▪ NOT: Not (operand) ▪ RISE: Rise (operand) ▪...

  • Page 57: Monitoring And Web Interface

    ▪ Change de internal clock time The DR60 also have a MMS server that can be access by IEC 61850 MMS clients to monitor its internal variables, such as: binary I/O status, measurements, alarms etc. The DR60 can support up to 20 MMS clients. The web interface connects as a MMS client (counting as 1 clients per web interface).

  • Page 58: Alarm And Warning Reporting

    ***Parameter configured in configuration tab Recording> Disable for. Alarm and Warning Reporting The DR60 can report alarm/warning using the dry contact normally closed relay or via communication protocols (MMS and GOOSE). The alarm events, in addition to the protocol transmission, will also operate the IN SERVICE normally closed dry contact relay.
  • Page 59 DR60 Happens when there are discrepancies between the Card not detected, invalid installed boards and the BSE/ALARMSGGIO1.ST.Alm2 or incompatible device CORTEC Internal voltage automonitoring alarm Internal voltage BSE/ALARMSGGIO1.ST.Alm3 Internal temperature is Internal temperature BSE/ALARMSGGIO1.ST.Alm4 abnormal (Out of -10°C to 60ºC)
  • Page 60 DR60 Happens when the Disturbance recorder BSE/ALARMSGGIO1.ST.Wrn7 memory becomes 90% full memory usage above 90% for disturbance recorder Trend recorder memory Records memory exceeds BSE/ALARMSGGIO1.ST.Wrn8 usage above 90% 90% for trend recorder SOE recorder memory Records memory exceeds BSE/ALARMSGGIO1.ST.Wrn9 usage above 90%...

  • Page 61: Chapter 5: Records

    DR60 Digital Recorder Chapter 5: Records This chapter details all types of registers created by the DR60. Wave Form Records The waveform recorder registers the actual voltage or current signal being applied to the analog channels. It captures the instantaneous values of the signal at a configurable sampling rate of 256 or 512 samples/cycle.

  • Page 62: Sampling Rate

    COMTRADE file. In the figure below, the second trigger happens within the 1 second time window, which makes the DR60 combine both events in a single file. The re-trigger can be enabled or disabled via configuration software.

  • Page 63: Disturbance And Continuous Disturbance Records

    DR60 Disturbance and Continuous Disturbance Records The disturbance recorder registers calculated values derived from the current and voltage signal being applied to the analog channels. Disturbance records are divided into two types depending on how the register recording is initiated: •...
  • Page 64 DR60 Type MMXU Fundamental Total active power MET/MMXU.TotW.mag.f Fundamental Total reactive power MET/MMXU.TotVAr.mag.f Fundamental Total apparent power MET/MMXU.TotVA.mag.f Others Average power factor MET/MMXU.TotPF.mag.f Fundamental Frequency MET/MMXU.Hz.mag.f Others AB Line voltage (magnitude) MET/MMXU.PPV.phsAB.cVal.mag.f Others BC Line voltage (magnitude) MET/MMXU.PPV.phsBC.cVal.mag.f Others CA Line voltage (magnitude) MET/MMXU.PPV.phsCA.cVal.mag.f...
  • Page 65 DR60 Others A Phase power factor MET/MMXU.PF.phsA.cVal.mag.f Others B Phase power factor MET/MMXU.PF.phsB.cVal.mag.f Others C Phase power factor MET/MMXU.PF.phsC.cVal.mag.f Others A Current Phasor (magnitude) MET/MMXU.A.phsA.instCVal.mag.f Others B Current Phasor (magnitude) MET/MMXU.A.phsB.instCVal.mag.f Others C Current Phasor (magnitude) MET/MMXU.A.phsC.instCVal.mag.f Others A Current Phasor (angle) MET/MMXU.A.phsA.instCVal.ang.f...

  • Page 66: Recording Times By Trigger

    DR60 Basic Voltage total harmonic distortion MET/MHAI.ThdPhV.phsC.cVal.mag.f MMXN Fundamental Frequency MET/MMXN.Hz.mag.f Fundamental Voltage (RMS) MET/MMXN.Vol.mag.f Fundamental Current (RMS) MET/MMXN.Amp.mag.f Fundamental Phase active power MET/MMXN.Watt.mag.f Fundamental Phase reactive power MET/MMXN.VolAmpr.mag.f Fundamental Phase apparent power MET/MMXN.VolAmp.mag.f Others Phase power factor MET/MMXN.PwrFact.mag.f MHAN...

  • Page 67: Sampling Rate

    DR60 Sampling Rate The disturbance recorder and the continuous disturbance recorder have independently configurable sampling rate that can be set to: 1, 2 or 4 samples/cycle. The binary inputs in the disturbance register are recorded with the same sapling rate as the analog channels.

  • Page 68: Record Naming

    DR60 COMTRADE records in the DR60 are comprised by the “.cfg” and “.dat” files described in the standard. Record Naming Records are named using the COMNAME methodology, according to IEEE C37.232- 2011, Common Format for Naming Time Sequence Data Files (COMNAME).

  • Page 69: Mass Storage Capacity

    The DR60 is equipped with a SFTP server, any tool compliant to communicate via SFTP protocol is able to connect to the DR60 to download records. To do so, using the SFTP client, access the DR60 address at port 22 and use the access credentials. Below are the default users and passwords:...

  • Page 70: Creating Installations

    > to create. • At <H >, type equipment's IP address; • Choose the model of the device: RPV or DR60 • Choose device installation in the Installation list; • Click at <Get Info> and then press <Ok>. The figure below shows the Device configuration window.

  • Page 71: Chapter 6: Pmu

    This chapter provides detailed information about the PMU feature. Synchrophasor Measurement and Broadcast The DR60 provides powerful and cost-effective synchrophasor measurement solution according to IEEE C37.118.1/2-2011/1a-2014 standards and is capable of transmitting synchrophasors in up to 4 separate data streams. Each stream can be configurable independently based on: contents;...

  • Page 72: Communication Ports, Transmission Rates

    The PMU streams have their source port configurable from the port 4712 to 4732. Always configure different streams at different ports. Only 1 stream can work at once per port. The DR60 allows the following transmission rates: 60 frames/second at 60 Hz and 50 frames/second at 50Hz. Configuration...
  • Page 73 DR60 Go to the Analog configuration tab and add a new circuit. Configure the physical inputs and transformer ratios. Click (A in the figure above), the screen below will show up. Activate the PMU Class and select the fps configuration. Every PMU is mapped in separate IEC 61850 logical node.

  • Page 74: Transmission Protocol

    DR60 Access Communication> C37.118.2-20188 (PMU) configuration tab to configure the communication parameters related to the PMU streams, figure below. Chapter 4 – Configuration; 5.4.6 C37.118.2-2011 (PMU) Transmission Protocol The synchrophasor data frames are transmitted from the PMU over Ethernet using TCP/IP or UDP/IP.

  • Page 75: Communication Mode

    The destination address is the same as the address sending the command. Standards Compliance The DR60 PMU Class M and P complies with the following standards: IEEE C37.118-2005 IEEE C37.118.1-2011 IEEE C37.118.2-2011...

  • Page 76: Pmu Specification

    DR60 PMU Specification PMU Specification Number of simultaneous PMU streams Performance Class P and M Communication Protocol UDP or TCP C37.118.2 Commanded and Communication mode spontaneous Voltage and current synchrophasors; frequency, PMU data rate of change of frequency and sequence components...
  • Page 77 If the equipment is associated with any transmission, a message will be shown to the user at the beginning of the Edit. Note: Further and detailed information on the DR Manager configuration and use can be found in its technical manual DR_Manager_TM. Download on GE Grid website. DR60-TM-EN-2A...

  • Page 79: Chapter 7: Communications

    Communication Interfaces – Slot B The DR60 has two Ethernet interfaces that can be either electrical or optical and two serial interfaces with DB9 female connectors, serial A is RS232 and serial B is RS232. Electrical and Optical Ethernet The DR60 has 2 Ethernet interfaces named Ethernet 1 and Ethernet 2.

  • Page 80: Serial Port

    192.168.1.254 Serial Port The DR60 has 2 serial ports with DB9 female connectors. The serial ports can be used for configuration download/upload, firmware upgrade and logs download. The Serial A is RS232 type. The Serial B is RS232 and RS485. The pinout of the serial ports is shown in the figure below.

  • Page 81: Communication Ports And Protocols

    DR60 Serial communication port Communication Ports and Protocols The DR60 web interface was designed using the GE Predix UI platform and it can be accessed using Mozilla Firefox or Google Chrome browser from computers, cellphones or tablet. The web interface uses the follow ports and protocols. These ports must be properly configured in the routers and firewalls for the communication work completely.

  • Page 82: Recovering The Dr60 Ip Address

    To verify recover the DR60 IP address or to validate the communication between the device and the computer, the DR60 has a scanning tool in the DR60 Configurator tool, which scans the network returning the IP Address of the found DR60. The scanning tool in located in the Communication menu and is described in the Configuration Chapter.

  • Page 83: Chapter 8: Installation

    DR60 DR60 Digital Recorder Chapter 8: Installation This chapter provides information about the product installation. Handling the Goods Our products are of robust construction but require careful treatment before installation on site. This section discusses the requirements for receiving and unpacking the goods, as well as associated considerations regarding product care and personal safety.

  • Page 84: Dismantling The Goods

    It is possible to order an optional support for installation of one or two units adapted to a 19-inch rack. To install either a single or two modules of the DR60 use the optional supports shown in the Installation Chapter - Accessories...

  • Page 85: Cables And Connectors

    The equipment is designed for outdoor installation in proper panel. The panel must be designed for the environmental conditions to which it is subject. The DR60 should always be sheltered from the weather. For indoor use, the equipment must be installed inside panel with IP41 (IEC) enclosure protection or minimal type 3 (NEMA).

  • Page 86: Power Supply Connections

    DR60 should be connected to any of the two functional earth terminal screws positioned on the upper and lower-middle parts of the frontal panel of the equipment through short pigtails. Recommended lug terminal to the pigtail end connection. Power Supply Connections The unit can be powered from DC or AC power within the limits specified in the Technical Specifications Chapter.

  • Page 87: Powering Up

    For safety purposes, install a suitable external switch or circuit breaker in each current- carrying conductor of DR60 power supply; this device should interrupt both the hot (+/L) and neutral (-/N) power leads. An external 10 A, category C, bipolar circuit-breaker is recommended.

  • Page 88: Earth Connection

    Additionally, to meet the EMC CISPR22 emission levels, two other functional earth terminals are available on upper-middle and lower middle parts of the frontal panel (see Installation Chapter Section 3.1 DR60 Frontal Panel) of the equipment marked with the sing below: Power supply, CT, VT and binary signals shall use screened/shielded cable.

  • Page 89: In Service Contact

    DR60 IN SERVICE Contact The DR60 has a contact for signaling equipment failure (failsafe), located in Slot A, shown in figure below. The IN SERVICE contact is normally closed (NC) and it opens when the equipment goes into normal operation. In case of firmware or hardware failure or shutdown of the equipment, the contact will close.

  • Page 90: Optical Irig-B Input

    Technical Specification chapter Serial ports The DR60 has 2 serial ports with DB9 female connectors. The serial ports can be used for configuration download/upload, firmware upgrade and logs download. The Serial A is RS232 type. The Serial B is RS232 and RS485. The pinout of the serial ports is shown in the figure below.

  • Page 91: I/O Nomenclature

    Slot F: Ind49…Ind64; BO 49…BO 64; TCTR5…TCTR8; TVTR5…TVTR8 Slot G: Ind65…Ind80; BO 65…BO 80; TCTR9…TCTR12; TVTR9…TVTR12 Slot H: Ind81…Ind96; BO 81…BO 96; TCTR13…TCTR16; TVTR13…TVTR16 Below is an example of the naming of the DR60 I/O according to the definitions mentioned aforementioned. DR60-TM-EN-2A...

  • Page 92: Binary Inputs And Outputs

    Binary Inputs and Outputs The binary inputs and outputs are supported in slots C to H of the DR60. There are two different types of boards for the binary slots C and D, the first has 8 BO and 6 BI and the second board has 16 BI.
  • Page 93 DR60 Binary inputs and outputs of the B2 board (8 BO + 6 BI) DR60-TM-EN-2A...
  • Page 94 DR60 Binary inputs of the B1 board (16 Binary input) 4.8.1 Binary Inputs The digital inputs can be used to obtain information from the power system, for example, the state of circuit breakers and other elements. There are two options of binary input/output boards: B1: 16 binary inputs and;...
  • Page 95 For information about the digital inputs specifications, refer to Technical Specifications Chapter. The DR60 can work with up to 100% of its digital inputs and 50% of its digital outputs energized simultaneously at the maximum ambient temperature (considering the maximum number of inputs/output available).

  • Page 96: Voltage And Current Analog Inputs

    For information about the digital outputs specifications, refer to Technical Specifications Chapter. The DR60 can work with up to 100% of its digital inputs and 50% of its digital outputs energized simultaneously at the maximum ambient temperature (considering the maximum number of inputs/output available).
  • Page 97 4.9.1 Current Analog Inputs Each analog board of the DR60 has 4 current inputs. The inputs types are AC/DC 1A, AC/DC 5A, AC/DC 1A and 5A (high accuracy for metering) or DC transducer 0-20mA. Before making the electrical connection, make sure the signal is applied in accordance with the technical specifications of the equipment.

  • Page 98: Case Dimensions

    Height 222 mm / 8.7 in (5 U) Width 222 mm / 8.7 in (½ 19'') Depth 121 mm / 4.7 in Weight < 3.5 kg (< 7.72 lb) DR60 dimensions are shown on the figure below. DR60 Dimensions DR60-TM-EN-2A...

  • Page 99: Panel Cutout

    DR60 Panel Cutout The DR60 panel cutout is shown in the figure below. Panel cutout for DR60 installation Accessories DR60 accessories Mounting panel to install two DR60 in a 19-inch Q061 rack + blank plate to cover one cutout in case only one DR60 is being used.

  • Page 100: Dr60 Configurator Tools Installation

    5.3.2 Mounting Panel to install one/two DR60 in a 19-inch rack is shown in figure below. The mounting panel comes with a blank plate to cover one cutout in case only one DR60 is being used. Double mounting chassis to install two DR60 in a 19-inch rack...
  • Page 101 Microsoft Visual C++ 2010 Redistributable Package (x64) (Must be installed © only for x64 Windows To install the DR60 Configurator, it is necessary be the system administrator. To verify if © the user is the system administrator, access the Control Panel in Windows , and go to Users Accounts.

  • Page 102: Chapter 9: Maintenance

    Maintenance Maintenance Checks In view of the critical nature of the application, GE Grid products should be checked at regular intervals to confirm they are operating correctly. The devices are self-supervising, most problems will result in an alarm, indicating that remedial action should be taken.

  • Page 103: Back Up And Restore Settings

    DR60 1.1.1 In-service maintenance 1. Visual verification of the analog values integrity, such as voltage and current (in comparison to other devices on the corresponding system). 2. Visual verification of active alarms and LED indications. 3. Visual inspection for any damage, corrosion, dust, or loose wires.

  • Page 104: Cleaning

    IN SERVICE relay signals that the DR60 is off. DR60 Troubleshooting DR60 Firmware Update The DR60 firmware update is carried out by the DR60 Configurator tools. For details on the firmware update procedure refer to the Configuration Chapter. DR60-TM-EN-2A...

  • Page 105: Equipment Return

    Equipment Return All parts and components comprising Reason devices shall be repaired exclusively by GE. In case of equipment malfunction, the customer shall get in contact with GE Contact Centre and never attempt to repair the device by his own.

  • Page 107: Chapter 10: Technical Specifications

    DR60 DR60 Digital Recorder Chapter 10: Technical Specifications This chapter describes the technical specifications of the product. DR60 Specifications Power Supply Power Supply Operating nominal voltage 100-250 V dc, 110-240 V ac 24 – 48 Vdc Maximum voltage range 80-300 V dc, 88-264 V ac 18 –...

  • Page 108: Optical Irig-Input

    DR60 Bit Rate 10 / 100 Mbps 100 Mbps Connector RJ 45 Fiber type Multimode 62,5/125µm Wavelength 1300 nm Emission power -20 dBm Sensitivity -32dBm Maximum -14 dBm applicable power Isolation Level 1.44 kVdc Optical IRIG-Input Optical IRIG Signal IRIG-B004...

  • Page 109: Dry-Contact Relay Outputs

    DR60 Bitrate 1200, 2400, 4800, 9600, 19200, 38400 bps Databits 7 or 8 Stopbits 1 or 2 Parity None, even, odd Connector DB9 (female), standard DTE Isolation Level 1.44 KVdc Dry-contact Relay Outputs IN SERVICE contact Description Dry contact relay, normally closed...

  • Page 110: Analog Acquisition

    DR60 Analog Acquisition Analog Acquisition Resolution 16 bits Frequency measurement range 15 Hz to 70 Hz System Frequency Bandwidth (frequency response) 50 Hz at 256 ppc DC to 3,2 kHz 60 Hz at 256 ppc DC to 3,8 kHz 50 Hz at 512 ppc...

  • Page 111: Current Inputs

    DR60 Current Inputs Current inputs (50/60Hz) Characteristic Standard Input Standard Input High Accuracy (P1) (P5) Inputs (ME) Nominal Current 1 and 5 A (�� �� Current range 0.02… 40 A (40In) 0.1… 200 A (40In) 0.005… 10 A Analog Input Class 0.5 (IEC...

  • Page 112: Dc Transducer Inputs

    DR60 Input Isolation >3,5 kV >3,5 kV >3,5 kV ¹ - Gauging performed using waveform measurement DC Transducer Inputs DC Transducer inputs specifications Characteristic Voltage transducer input Current transducer input Measurement - 12,5 to + 12,5 V 0 to 25 mA...

  • Page 113: Binary Outputs

    DR60 1.11 Binary Outputs Digital outputs specifications Description Dry contact relay, normally open Switching Voltage 250 V ( AC and DC) Maximum continuous current Maximum voltage 300 (AC and DC) Making Capacity 15 A, 4 sec Breaking Capacity 40 W Resistive, 25 W/VA L/R = 50 Operation time <...

  • Page 114: Type Tests Dr60

    DR60 As tested per 60068-2-2 +55°C Enclosure Protection IEC 60529 IP20 1.13 Type Tests DR60 EMC tests were performed according to IEC 60255-26 referring to the following standards Type Tests DR60 Test Standard Level Electrostatic IEC 61000-4- 6kV contact / 8KV air (level 3)
  • Page 115 DR60 ▪ AC and DC voltage interruptions Test level: 0% residual voltage Duration time a.c.: 300 cycles d.c.: 5s Zone A Conducted RF Test voltage IEC 61000-4-16: immunity, 0 to Differential mode: 150 V rms 2009 150 kHz Common mode: 300 V rms Test level: 15 % of rated d.c.

  • Page 116: Safety Tests

    DR60 Conducted emission Class A 0,15 MHz to 0,50 MHz 79 dB(µV) quasi peak 66 dB(µV) average 0,5 MHz to 30 MHz 73 dB(µV) quasi peak 60 dB(µV) average 1.14 Safety Tests Safety tests Safety IEC 60255-27:2014 IEC 60255-5 Inpulse - 5KV Dielectric withstand - 3,3KVDC for 60 seconds Insulation >...

  • Page 117: Dimensions

    Height 222 mm / 8.7 in (5 U) Width 222 mm / 8.7 in (½ 19'') Depth 121 mm / 4.7 in Weight < 3.5 kg (< 7.72 lb) DR60 dimensions are shown on the figure below. DR60 Dimensions DR60-TM-EN-2A...

  • Page 118: Chapter 11: Wiring Diagrams

    This chapter contains the all the possible wiring diagrams for the analogue inputs. For further details on the inputs, refer to Installation Chapter Connection Diagrams of the Voltage Inputs The DR60 provides the capability for making some different voltage signal connections for a 3-phase circuit: Connection diagram of the voltage inputs...
  • Page 119 DR60 3-element (Phases A, B and neutral) connection: in this case, the fourth element is synthesized of the values measured by the other elements. three elements are equivalent to the values applied to the equipment. 3-element (Phases A, C and...

  • Page 120: Connection Diagrams Of The Current Inputs

    1-element connection: Connection diagram of 1 element (neutral). Connection Diagrams of the Current Inputs The DR60 provides the capability for connecting some different current signal connections for a 3-phase circuit: Connection diagram of the current inputs 4-element connection: in this...
  • Page 121 DR60 3-element (Phases A, B and neutral) connection: in this case, the fourth element is derived of the values measured by the other elements. three elements are equivalent to the values applied to the equipment. 3-element (Phases A, C and...
  • Page 122 DR60 Connection diagram for 1 current element connection 1-element connection: Connection diagram of 1 element (phase A, B or C). 1-element connection: Connection diagram of 1 element (neutral). DR60-TM-EN-2A...

  • Page 123: Appendix A - Equipment Log

    DR60 Digital Recorder Appendix A – Equipment Log Equipment Log The equipment log contains information about: • Threshold violations, fault and disturbance triggers and data recording; • Data record transfer (including the IP address to which data has been transferred);...
  • Page 124 Appendix A – Equipment Log DR60 LC05 MMS Connection status ST logic file isn't compatible with IED settings (compatibility error between LL01 configuration file and logic matrix configuration file) LL02 Threshold ? violated LS01 Synchronism changed to local/global, grandmaster: ID, source: IRIGB/PTP...

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