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RAMMER RSS05R Operator's Manual

Scrap shear
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Original instructions
3/19
OPERATOR'S MANUAL
OMRSSRENG.319
SCRAP SHEAR
RAMMER RSS05R, RSS08R, RSS11R, RSS15R,
RSS23R, RSS34R, RSS45R, RSS58R, RSS80R

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Summary of Contents for RAMMER RSS05R

  • Page 1 Original instructions 3/19 OPERATOR'S MANUAL OMRSSRENG.319 SCRAP SHEAR RAMMER RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R...

  • Page 2: Table Of Contents

    Daily operation ....28 Main dimensions RSS05R ..73 Mounting and dismounting the product 34 Technical specifications RSS08R .

  • Page 3: Operation

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R OPERATION COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Operation - Page 3...

  • Page 4: Foreword

    Foreword RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1. FOREWORD 1.1 THIS MANUAL This manual is arranged to give you a good understanding of the product and its safe operation. It also contains maintenance information and technical specifications.

  • Page 5: Important Safety Information

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Foreword RSS45R, RSS58R, RSS80R This symbol identifies correct and recommended action. See illustration 3. This symbol identifies environmental and recycling matter. See illustration 4. R010265 1.2 IMPORTANT SAFETY INFORMATION Basic safety precautions are outlined in the "Safety" section of this manual and in the instructions where hazards exist.

  • Page 6: Warranty

    Foreword RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.3 WARRANTY The customer is provided with a separate warranty sheet, where the export warranty terms are explained. Check always that this warranty sheet is provided with the product. If not, contact your local dealer immediately.

  • Page 7: Machine Numbers

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Machine numbers RSS45R, RSS58R, RSS80R 2. MACHINE NUMBERS 2.1 MODEL AND SERIAL NUMBER The product serial number is stamped on the product body. The model and serial number are also located on the product identification plate.
  • Page 8 Machine numbers RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R CONTENT OF THE PRODUCT IDENTIFICATION PLATE Demolition tool Serial number Model Weight (kg) Min working weight (kg) Manufactured Max cylinder pressure (bar) Max rotation pressure (bar) Max cylinder oil flow (l/min)

  • Page 9: Product Introduction

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product introduction RSS45R, RSS58R, RSS80R 3. PRODUCT INTRODUCTION 3.1 OVERVIEW The product is a hydraulically operated scrap shear. It can be used on any carrier which meets the necessary hydraulic and mechanical installation requirements.
  • Page 10 Product introduction RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R The other threaded holes on the product are intended for handling single parts only. You must not lift the entire assembly by using these threaded holes. For handling the parts, see product workshop documentation for suitable lifting methods and lifting adapters.
  • Page 11 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product introduction RSS45R, RSS58R, RSS80R Place a chain or sling as shown in the illustration to lift the product. MB010013 Note: The lifting eye screws must always be removed from the product and replaced with a screw before operation.

  • Page 12: Main Parts

    Product introduction RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 3.4 MAIN PARTS The main parts of the scrap shear are shown below. MB010020 A. Mounting bracket B. Jaw C. Thrust bearing D. Cutting blades E. Cylinder F. Frame Page 12 - Operation COPYRIGHT ©...

  • Page 13: Environmental Protection And Recycling

    RSS45R, RSS58R, RSS80R 3.5 ENVIRONMENTAL PROTECTION AND RECYCLING POLICY Rammer products support the recycling of materials to help customers achieve their environmental objectives. During manufacturing all necessary precautions are taken to make sure that no harm is done to the environment.

  • Page 14: Safety

    Safety RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 4. SAFETY 4.1 GENERAL SAFETY All mechanical product can be hazardous if operated without due care or correct maintenance. Most accidents involving machine operation and maintenance are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
  • Page 15 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Safety RSS45R, RSS58R, RSS80R WARNING IGNORING INSTRUCTIONS HAZARD Faulty handling practice could cause death or severe injury. Read and follow the instructions in the operator’s manual. 169410_ENG-3 R010348 CARE AND ALERTNESS All the time you are working with the product, take care and stay alert. Always be alert for hazards.
  • Page 16 Safety RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R COMMUNICATIONS Bad communications can cause accidents. Keep people around you informed of what you will be doing. If you will be working with other people, make sure they understand any hand signals you will be using.
  • Page 17 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Safety RSS45R, RSS58R, RSS80R DANGER DUST HAZARD Breathing dust will cause death or severe injury. Always wear approved respirator. 169410_ENG-1 R010349 Airborne pollutants are microscopic particles, which will damage your health when inhaled. Aiborne pollutants on construction sites can be for example silica dust, oil fumes or diesel exhaust particles, visible or invisible.
  • Page 18 Safety RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R FLYING DEMOLITION DEBRIS The safety label on the product is shown below: "FLYING OBJECTS HAZARD Fragments fly up to 40 m (130 ft) and could cause death or serious injury.
  • Page 19 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Safety RSS45R, RSS58R, RSS80R G010031 COLLAPSING CONCRETE FRAMES Protect yourself and your surroundings from collapsing concrete frames. Do not operate the product or carrier with people around it. PRODUCT LIMITS Operating the product beyond its design limits can cause damage. It can also be dangerous.
  • Page 20 Safety RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R FIRE HAZARD Most hydraulic fluids are flammable and might ignite when contacting hot surface. Avoid spilling hydraulic fluid to hot surfaces. Working with the product on certain materials can cause sparks and hot splinters to get loose.
  • Page 21 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Safety RSS45R, RSS58R, RSS80R MODIFICATIONS AND WELDING Non-approved modifications can cause injury and damage. Contact your local dealer for advice before modifying the product. Before welding on the product while it is installed on the carrier, consult your carrier dealer for precautions in welding.
  • Page 22 Safety RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R RSS08R Demolition tool Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND Serial number Model Max cylinder pressure (bar) Weight (kg) Max rotation pressure (bar) Min working Max cylinder oil flow (l/min)
  • Page 23 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Safety RSS45R, RSS58R, RSS80R RSS23R Demolition tool Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND Serial number Model Max cylinder pressure (bar) Weight (kg) Max rotation pressure (bar) Min working Max cylinder oil flow (l/min)
  • Page 24 Safety RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R RSS45R Demolition tool Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND Serial number Model Max cylinder pressure (bar) Weight (kg) Max rotation pressure (bar) Min working Max cylinder oil flow (l/min)
  • Page 25 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Safety RSS45R, RSS58R, RSS80R RSS05R, RSS11R, RSS80R Demolition tool Sandvik Mining and Construction Oy, Taivalkatu 8, 15170 LAHTI, FINLAND Serial number Model Max cylinder pressure (bar) Weight (kg) Max rotation pressure (bar) Min working...

  • Page 26: Operation

    Operation RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 5. OPERATION 5.1 OPERATING INSTRUCTIONS RECOMMENDED USE The scrap shear is designed for use in cutting steel sections and scraps with maximum efficiency to prepare them for the furnace or for transport. For more information, contact your local dealer.
  • Page 27 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Operation RSS45R, RSS58R, RSS80R PRINCIPLES OF OPERATION The operation of the product is based on a static force produced by the hydraulic cylinder of the product. To increase the product's working life, pay particular attention to correct working methods.

  • Page 28: Daily Operation

    Operation RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 5.2 DAILY OPERATION Warning! Protect yourself and your surroundings from flying debris and collapsing concrete frames. Do not operate the product or carrier with people around it. The product, as a standard assembly, must not be used under water. It must be adapted for underwater applications.
  • Page 29 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Operation RSS45R, RSS58R, RSS80R ■ Prepare the carrier for normal excavation work. Move the carrier to the required position. Set the drive to neutral. ■ Set the engine speed to the recommended engine RPM.
  • Page 30 Operation RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R ■ To avoid a dangerous fall, ensure that the structure your carrier is on is strong enough to support it. MB010069 ■ Do not operate excavator hydraulic cylinders when the jaws are closed.
  • Page 31 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Operation RSS45R, RSS58R, RSS80R ■ Do not use the product for lifting. Lifting eyes on the product are for storage and maintenance purposes only. MB010074 ■ When cutting horizontal steel frames, concentrate the shearing action at the proper working angle.
  • Page 32 Operation RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R ■ Place steel frames properly between the cutting blades, as shown in the illustration. Note: If the cutting object does not fit into the product mouth, first press it between the jaws to flatten it and then perform the final cutting with the cutting blades.
  • Page 33 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Operation RSS45R, RSS58R, RSS80R ■ Stay more than 10 meters (33 feet) away from live, overhead electric cables with any part of the machine. MB010076 ■ When carrying out demolition work, position the product by means of hydraulic rotation (2), in such a way as to ensure that always have the correct angle of penetration (1).

  • Page 34: Mounting And Dismounting The Product

    Operation RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R ■ The bearings must be well greased during operation. Make regular inspections during operation. If no grease is visible, the bearings require more frequent greasing. If bearings are covered with excessive grease, they require less frequent greasing.
  • Page 35 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Operation RSS45R, RSS58R, RSS80R 3. Close the product shut-off valve. If quick couplers are used, disconnection automatically closes product lines. If the line includes ball valves, make sure that they are closed. 4. Disconnect the hoses. Protect the environment from oil spills. Plug the hoses.
  • Page 36 Operation RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 6. Install the locking pins and cotter pins. MB010087 7. Move the carrier aside, if needed. INSTALLATION ON THE CARRIER Warning! The residual air in the hoses must always be removed before operation! 1.
  • Page 37 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Operation RSS45R, RSS58R, RSS80R 2. Install the product in the same manner as mounting a bucket. Install bucket pins. MB010093 3. Connect the hoses. An installation inspection must be carried out after the product has been mounted on the carrier. During installation inspection, certain specifications (operating pressure, oil flow, etc.) are checked so that they are...

  • Page 38: Movement

    Operation RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R Note: ■ The hydraulic rotation motor can operate with the drainage outlet plugged if, during activation, the back-pressure on the drainage branch during operation is not greater than 15 bar (218 psi).

  • Page 39: Special Conditions Of Use

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Operation RSS45R, RSS58R, RSS80R 5.5 SPECIAL CONDITIONS OF USE The product may require modifications, special operating techniques, increased maintenance or special wear items if it is used in conditions that differ from normal breaking or demolition work. Special conditions of use are: ■...
  • Page 40 Operation RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 3. Insert blocks under the product to keep it off the ground. If the product is stored outside, cover it to prevent rusting. MB010099 4. Apply grease to all product parts. Protect the mounting bracket, pin holes, cutting blades and pivot ends with an anticorrosive agent.

  • Page 41: Lubrication

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R LUBRICATION COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Lubrication - Page 41...

  • Page 42: Greasing

    Greasing RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1. GREASING 1.1 RECOMMENDED GREASES Item Recommended greases Greasing interval Pins and bushings every 8 hours Thrust bearing every 40...80 hours Additives: molybdenum disulfide Minimum working temperature below lowest ambient temperature Penetration 0 ...
  • Page 43 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Greasing RSS45R, RSS58R, RSS80R The greasing points of the product are shown below. MB020003 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Lubrication - Page 43...

  • Page 44: Carrier Hydraulic Oil

    Carrier hydraulic oil RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 2. CARRIER HYDRAULIC OIL 2.1 REQUIREMENTS FOR HYDRAULIC OIL GENERAL REQUIREMENTS In general, the hydraulic oil originally intended for the carrier can be used with this product. However, since working with the product heats the oil more than with the usual excavation work, the temperature of the oil must be monitored.
  • Page 45 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Carrier hydraulic oil RSS45R, RSS58R, RSS80R OIL SPECIFICATIONS The table below shows hydraulic oils recommended for product use. The most suitable oil is selected in such a way that the temperature of the hydraulic oil in continuous use is in the ideal area on the chart and the hydraulic system is used to best advantage.

  • Page 46: Oil Cooler

    Carrier hydraulic oil RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R Note: We strongly recommend the use of different hydraulic oils in the summer and in the winter if there is an average temperature difference of more than 35 °C (95 °F).

  • Page 47: Oil Filter

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Carrier hydraulic oil RSS45R, RSS58R, RSS80R 2.3 OIL FILTER The purpose of the oil filter is to remove impurities from the hydraulic oil. Air and water are also impurities in oil. Not all impurities can be seen with the naked eye.
  • Page 48 Carrier hydraulic oil RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R Malfunction of valves ■ Binding spools. ■ Rapid wear of parts. ■ Blocking of small holes. Note: Component damage is only a symptom. The trouble itself will not be cured by removing the symptom.

  • Page 49: Maintenance

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R MAINTENANCE COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Maintenance - Page 49...

  • Page 50: Routine Maintenance

    Routine maintenance RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1. ROUTINE MAINTENANCE 1.1 OVERVIEW This product is a precision-made hydraulic machine. Therefore, great care and cleanliness should be taken when handling any of the hydraulic components. Dirt is the worst enemy in hydraulic systems.

  • Page 51: Dealer

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Routine maintenance RSS45R, RSS58R, RSS80R 5. Check the clearance of the regulator. See “Adjusting regulator clearance recovery” on page 59. See “Adjusting regulator lateral guides” on page 61. 6. Check the clearance of the pins. See “Adjusting regulator lateral guides” on page 61.

  • Page 52: Maintenance Intervals In Special

    Routine maintenance RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R EVERY 600 HOURS OR ONCE A YEAR The 600-hour/yearly service is performed by your local dealer. It is recommended every 600 operating hours or once a year, whichever comes first. Neglecting the 600-hour/yearly service can cause severe damage to the product.

  • Page 53: Turning And Changing Cutting Blades

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Turning and changing cutting blades RSS45R, RSS58R, RSS80R 2. TURNING AND CHANGING CUTTING BLADES WEAR LIMITS, ADJUSTMENTS AND TORQUES FOR CUTTING BLADES Item Adjustment Cutting blade clearance (C) 0.2...0.5 mm (0.01...0.02 in) Wear plates clearance 1.5 mm (0.06 in)

  • Page 54: Turning And Changing Cutting Blades

    Turning and changing cutting blades RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R TURNING AND CHANGING CUTTING BLADES Warning! Prior to maintenance or inspection, operate all the control levers to their fully extended stroke. This will release pressure within the hydraulic piping and prevent unexpected movement of the jaw and loss of oil through the hydraulic lines.
  • Page 55 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Turning and changing cutting blades RSS45R, RSS58R, RSS80R 4. Stop the carrier engine. 5. Clean the cutting blades and the base. 6. Lower the upper jaw until just before the front blade engage the corresponding blade of the fixed lower jaw.
  • Page 56 Turning and changing cutting blades RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 11. With a gauge, check that the relative distance between the upper wear plate and the lower one is 1.5 mm (0.06 in). MB030022 Page 56 - Maintenance...

  • Page 57: Hardfacing The Jaw

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Hardfacing the jaw RSS45R, RSS58R, RSS80R 3. HARDFACING THE JAW WELDING TOOLS Item Welding tool Repair of parent MIG-wire, DIN 8559: SG 2 Welding rod, DIN 1913: E 51 53 B 10 Hardfacing MIG-wire, DIN 8555: SG 6 - 60...
  • Page 58 Hardfacing the jaw RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 6. Perform the hardfacing. The weld bead must be at least 10 mm (0.39 in) away from the cutting edge. The hardfacing area of the product is shown in the illustration below.

  • Page 59: Adjusting Regulator Clearance Recovery

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Adjusting regulator clearance recovery RSS45R, RSS58R, RSS80R 4. ADJUSTING REGULATOR CLEARANCE RECOVERY TORQUES FOR SCREWS Tightening torque, grade Tightening torque, grade Tightening torque, grade Screw 10.9 12.9 25 Nm (18 lbf ft) 35 Nm (26 lbf ft)
  • Page 60 Adjusting regulator clearance recovery RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 4. To make an adjustment, remove the screws on the hinge pivot ring nut. MB030023 5. After removing all of the screws that block the central pivot ring nut, operate the adjustment screws that determine the feed to the play recovery flange.

  • Page 61: Adjusting Regulator Lateral Guides

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Adjusting regulator lateral guides RSS45R, RSS58R, RSS80R 5. ADJUSTING REGULATOR LATERAL GUIDES TORQUES FOR SCREWS Tightening torque, grade Tightening torque, grade Tightening torque, grade Screw 10.9 12.9 25 Nm (18 lbf ft) 35 Nm (26 lbf ft)
  • Page 62 Adjusting regulator lateral guides RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 4. Remove the screws and unscrew the ring nut holding the regulator plug. MB030026 5. After removing the ring nut from the regulator plug, turn the regulator which determines the feed to the play recovery guide.

  • Page 63: Replacing Lateral Guide Bushing

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Replacing lateral guide bushing RSS45R, RSS58R, RSS80R 6. REPLACING LATERAL GUIDE BUSHING TORQUES FOR SCREWS Tightening torque, grade Tightening torque, grade Tightening torque, grade Screw 10.9 12.9 25 Nm (18 lbf ft) 35 Nm (26 lbf ft)
  • Page 64 Replacing lateral guide bushing RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 4. Lower the moving shank fully on the stationary jaw. MB030029 5. Unscrew the screws and remove the ring nut. Then unscrew the buffer and remove it from the surface in contact with the mobile shank.
  • Page 65 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Replacing lateral guide bushing RSS45R, RSS58R, RSS80R 7. Apply locking fluid to the screws for the ring nut. Fasten the ring nut with the screws at the required torque. NOTICE! Locking fluid ensures a greater seal.

  • Page 66: Changing Oil In The Rotation Unit

    Changing oil in the rotation unit RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 7. CHANGING OIL IN THE ROTATION UNIT DESCRIPTION MB030033 Item Drain plug (A) Filler cap (B) Level plug (C) CHANGING OIL IN THE ROTATION UNIT Warning! Support the jaw to prevent it from closing unexpectedly during maintenance.
  • Page 67 RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Changing oil in the rotation unit RSS45R, RSS58R, RSS80R Avoid mixing oils of different viscosity or of different brands. Do not mix mineral oils with synthetic oils. After start-up, check the lubricant level periodically and top it up whenever necessary.

  • Page 68: Troubleshooting

    DROP IN HYDRAULIC PRESSURE ON BASE MACHINE Adjust pressure. See “Product specifications” on page 72. OIL LEAKAGE WITHIN CYLINDER The product must be serviced in an authorized Rammer service shop. 8.2 PRODUCT DOES NOT CUT WORN CUTTING BLADES Turn over the cutting blades and adjust. If necessary, change the cutting blades. See “Turning and changing cutting blades”...

  • Page 69: Excessive Moving

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Troubleshooting RSS45R, RSS58R, RSS80R CYLINDER ROD IS BENT The product must be serviced in an authorized Rammer service shop. 8.4 EXCESSIVE MOVING WORN PINS AND BUSHINGS The product must be serviced in an authorized Rammer service shop.
  • Page 70 Troubleshooting RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R Page 70 - Maintenance COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY...

  • Page 71: Specifications

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R SPECIFICATIONS COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 71...

  • Page 72: Product Specifications

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1. PRODUCT SPECIFICATIONS 1.1 TECHNICAL SPECIFICATIONS RSS05R Item Specification 385 kg (849 lb) Minimum working weight Weight 345 kg (761 lb) Max. jaw opening 195 mm (7.68 in) Max. cutting force...

  • Page 73: Main Dimensions Rss05R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.2 MAIN DIMENSIONS RSS05R MB040006 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 73...

  • Page 74: Technical Specifications Rss08R

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.3 TECHNICAL SPECIFICATIONS RSS08R Item Specification 675 kg (1488 lb) Minimum working weight Weight 605 kg (1334 lb) Max. jaw opening 290 mm (11.42 in) Max. cutting force 880 kN (197832 lbf)

  • Page 75: Main Dimensions Rss08R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.4 MAIN DIMENSIONS RSS08R 95 95 MB040007 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 75...

  • Page 76: Technical Specifications Rss11R

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.5 TECHNICAL SPECIFICATIONS RSS11R Item Specification 1100 kg (2425 lb) Minimum working weight Weight 1010 kg (2227 lb) Max. jaw opening 375 mm (14.76 in) Max. cutting force 1380 kN (310236 lbf)

  • Page 77: Main Dimensions Rss11R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.6 MAIN DIMENSIONS RSS11R MB040008 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 77...

  • Page 78: Technical Specifications Rss15R

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.7 TECHNICAL SPECIFICATIONS RSS15R Item Specification 1200 kg (2646 lb) Minimum working weight Weight 1110 kg (2447 lb) Max. jaw opening 375 mm (14.76 in) Max. cutting force 1380 kN (310236 lbf)

  • Page 79: Main Dimensions Rss15R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.8 MAIN DIMENSIONS RSS15R MB040009 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 79...

  • Page 80: Technical Specifications Rss23R

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.9 TECHNICAL SPECIFICATIONS RSS23R Item Specification 2130 kg (4696 lb) Minimum working weight Weight 1950 kg (4299 lb) Max. jaw opening 445 mm (17.52 in) Max. cutting force 1980 kN (445122 lbf)

  • Page 81: Main Dimensions Rss23R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.10 MAIN DIMENSIONS RSS23R 142.5 142.5 142.5 142.5 MB040010 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 81...

  • Page 82: Technical Specifications Rss34R

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.11 TECHNICAL SPECIFICATIONS RSS34R Item Specification 3310 kg (7297 lb) Minimum working weight Weight 3100 kg (6834 lb) Max. jaw opening 565 mm (22.24 in) Max. cutting force 2860 kN (642954 lbf)

  • Page 83: Main Dimensions Rss34R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.12 MAIN DIMENSIONS RSS34R 160 160 MB040011 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 83...

  • Page 84: Technical Specifications Rss45R

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.13 TECHNICAL SPECIFICATIONS RSS45R Item Specification 4880 kg (10759 lb) Minimum working weight Weight 4560 kg (10053 lb) Max. jaw opening 670 mm (26.38 in) Max. cutting force 4130 kN (928461 lbf)

  • Page 85: Main Dimensions Rss45R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.14 MAIN DIMENSIONS RSS45R 170 170 MB040012 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 85...

  • Page 86: Technical Specifications Rss58R

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.15 TECHNICAL SPECIFICATIONS RSS58R Item Specification 5880 kg (12963 lb) Minimum working weight Weight 5560 kg (12258 lb) Max. jaw opening 760 mm (29.92 in) Max. cutting force 4780 kN (1074587 lbf)

  • Page 87: Main Dimensions Rss58R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.16 MAIN DIMENSIONS RSS58R 170 170 MB040013 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 87...

  • Page 88: Technical Specifications Rss80R

    Product specifications RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 1.17 TECHNICAL SPECIFICATIONS RSS80R Item Specification 8265 kg (18221 lb) Minimum working weight Weight 7565 kg (16678 lb) Max. jaw opening 830 mm (32.68 in) Max. cutting force 5520 kN (1240945 lbf)

  • Page 89: Main Dimensions Rss80R

    RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, Product specifications RSS45R, RSS58R, RSS80R 1.18 MAIN DIMENSIONS RSS80R 4300 1020 225 225 225 MB040030 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Specifications - Page 89...

  • Page 90: Ec Declaration Of Conformity

    EC Declaration of Conformity RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R, RSS45R, RSS58R, RSS80R 2. EC DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer: MANTOVANIBENNE S.R.L. Address: VIA RIGHI, 6 41037 MIRANDOLA (MO), ITALY Declares under our sole responsibility that the interchangeable product:...
  • Page 91 COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY Page 91...
  • Page 92 Sandvik Mining and Construction Oy, Breakers Lahti Taivalkatu 8, P.O. Box 165, FI-15101 Lahti, Finland Phone Int. +358 205 44 151, Telefax Int. +358 205 44 150 www.rammer.com 75-12-14133-42-20-343 78-12-14133-24-92-0...

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