Labrie Expert 2000 Maintenance Manual
  1. Manuals
  2. Brands
  3. Labrie Manuals
  4. Utility Vehicle
  5. expert 2000
  6. Maintenance manual

Labrie Expert 2000 Maintenance Manual

Hide thumbs Also See for Expert 2000:
Table of Contents

Advertisement

Quick Links

See also: Operator's Manual

Advertisement

Table of Contents
loading

Related Manuals for Labrie Expert 2000

Summary of Contents for Labrie Expert 2000

  • Page 3 MAINTENANCE MANUAL 12/14/2006 Part # : 55379...

  • Page 5: Table Of Contents

    Introducing the Expert(t) 2000 ........2 Expert(t) 2000 for Manual and Automated Collection ..3 Service and Maintenance on the Expert(t) 2000 ..3 Contacting Labrie Environmental Group ....4 Plant information ............4 Labrie Customer Support Center .......4 Chapter 1 Safety Safety Conventions ............5 Responsibilities of the Employer ........5...
  • Page 6 Table of Contents Chapter 2 Controls Helping Hand Joystick ..........17 Pump Switch ............18 Control Console ............20 Red Emergency-Stop Button ........20 Green Start Cycle Button .........21 Yellow Retract Button ..........21 Multi-cycle Control Switch ........22 Engine RPM Control ..........22 Speed-up Switch .............23 Speed-up Inhibitor Control ........23 Control Station Selector Switch .......24 Temporary Handbrake ..........24...
  • Page 7 Expert(t) 2000 Maintenance Manual Packer Maintenance ............43 Changing Packer Multi-cycle Settings .....46 Limit Switches Adjustment ........48 Sliding Shoes and Wear Pads .........53 Sliding Shoes Replacement ..........54 Wear Pads Replacement ...........57 Packer Removal Procedure ........61 Floor Guide Replacement Procedure ......67 Packer Roller Replacement ........70 Swivel-style Panel Removal and Wear Pad Replacement ........71 Arm Doghouse Panel Scraper Removal...
  • Page 8 Table of Contents Cycle Time for All Hydraulic Functions ....91 Hydraulic Tank Inspection Procedure ......91 Hydraulic Oil Replacement Procedure ....... 92 Filter Element Replacement Procedure ......94 Strainer Cleaning Procedure ..........96 Hydraulic Vane Pump Systems .........99 Dump Valve Pressure Adjustment Procedure ..100 Main Relief Valve Pressure Adjustment (Vane Pump Systems) ...........103 Crusher panel ..............
  • Page 9 Chapter 5 Troubleshooting Troubleshooting Guide ..........135 Appendix About Wiring Schematics .........145 Connectors ..............146 Commonly-used Electrical Connectors ....146 Deutsch ................146 AMP .................146 Labrie Electrical Schematics ........147 Commonly-used Symbols ........147 Alarms ................147 Connectors ...............148 Diodes ................148 Fuses ................149 Lights ................150 Relays ................152 Solenoids .................153...
  • Page 10 viii Table of Contents...

  • Page 11: About This Manual

    Expert(t) 2000 Maintenance Manual NTRODUCTION BOUT THIS ANUAL The current manual is designed to help • For details and schematics qualified maintenance personnel concerning body parts, refer to the through repairing, servicing and Expert(t) 2000 ’s Parts Catalog. maintaining the Expert(t) 2000 What You Will Find in this Manual Only maintenance of the body and...

  • Page 12: Introducing The Expert(T) 2000 Tm

    • In such a case, Labrie available. Environmental Group must be Also, the Expert(t) 2000 exists in what informed of every and all units is called a “co-mingle”...

  • Page 13: Expert(T) 2000

    Expert(t) 2000 Maintenance Manual separate compartments for the manual collection of waste bags and collection of two different types of load. other refuse. Expert(t) 2000 Manual and Automated Collection ALL Expert(t) 2000 vehicles are designed with a lowered hopper to Helping-Hand allow easier manual collection.

  • Page 14: Contacting Labrie Environmental Group

    Introduction ONTACTING ABRIE NVIRONMENTAL ROUP Plant information Labrie Customer Support Center Address 175 du Pont St-Nicolas (Quebec) Address 54 Park Place (Upper) CANADA G7A 2T3 Appleton, WI 54914 Phone: 1-800-463-6638 Hot Line Technical Support, (418) 831-8250 Service & Warranty: Fax: Sales Dept.:...

  • Page 15: Safety

    Expert(t) 2000 Maintenance Manual AFETY Being a heavy duty vehicle, the all necessary safety instructions and Expert(t) 2000 implies a number of conventions, are presented in this safety issues. Such issues, along with section of the Maintenance Manual. AFETY ONVENTIONS Responsibilities of the DANGER Employer...
  • Page 16 HAPTER Safety vehicle before assigning the • To establish and ensure the employee to such equipment. application of a “Lockout/Tagout Procedure” at the time of any • To keep the vehicle maintained and inspection, repair or maintenance properly adjusted to meet the to the vehicle, whether it takes manufacturer’s standards and place on the road or in the garage.

  • Page 17: Responsibilities Of The Employee

    Expert(t) 2000 Maintenance Manual Responsibilities of the WARNING Employee In accordance with ANSI Z245.1 RIOR PERFORMING 1999 Standards, it is the MAINTENANCE ON THE VEHICLE responsibility of the employee: SAFETY REGULATIONS MENTIONED IN HAPTER • To enforce all safety measures to meet the requirements established PERATOR ANUAL...

  • Page 18: Lockout/Tagout Procedure

    HAPTER Safety CAUTION AINTENANCE REPAIRS CARRIED OUT ON THIS VEHICLE MUST ONLY BE PERFORMED BY QUALIFIED PERSONNEL WHO IS FAMILIAR WITH THE EQUIPMENT ABRIE NVIRONMENTAL ROUP DECLINES ANY RESPONSIBILITY FAILURES RESULTING IMPROPER REPAIRS PERFORMED BY THE END USER OCKOUT AGOUT ROCEDURE The Lockout/Tagout Procedure To lock out and tag out the Expert(t)
  • Page 19 Expert(t) 2000 Maintenance Manual Turn the pump switch on the Block any system that could console (PTO switch) to the move by gravity with a proper position. and visible safety prop (open tailgate, raised body, etc.) Stop the engine. Release any residual pressure Remove the key from the ignition from the hydraulic and switch.

  • Page 20: Protection Against Fire

    HAPTER Safety ROTECTION GAINST It is mandatory to have an ABC-type The employer must inform and train all fire extinguisher easily accessible from personnel about the measures to be both, outside and inside the cab. taken in case of a truck and/or a loaded body catching on fire.

  • Page 21: Safety Props

    Expert(t) 2000 Maintenance Manual AFETY ROPS Safety props are essential safety Body Safety Prop devices which are to be used every time maintenance has to be performed To set the body safety prop: under a raised body or tailgate. Two Lift the body until the safety prop types of safety props are installed on is clear to be tilted under the...

  • Page 22: Tailgate Safety Prop

    HAPTER Safety DANGER LWAYS TAILGATE SAFETY PROP WHEN WORKING UNDER A RAISED TAILGATE SAFETY PROP MUST Safety prop INSTALLED EVEN IF THE TAILGATE FULLY RAISED Figure 6. Body safety prop POSITION Once finished with repairs or inspection, slightly raise the Apply the following procedure to body and bring back the safety install the safety prop:...
  • Page 23 Expert(t) 2000 Maintenance Manual Set the safety prop (see Figure 8. “Putting the tailgate safety DANGER prop in its set position”). AKE SURE NO ONE IS STANDING BEHIND THE TRUCK PRIOR TO RAISING THE TAILGATE Open the tailgate about 3 feet high;...
  • Page 24 HAPTER Safety Raise the tailgate safety prop (see Figure 9. “Raising the tailgate safety prop upward”); Figure 10. Putting the tailgate safety prop back in its home position Lower the tailgate; Figure 9. Raising the tailgate safety prop upward Using the locking mechanism controls in the cab, lock the Release your grip on the safety tailgate in place;...

  • Page 25: Other General Safety Precautions

    Expert(t) 2000 Maintenance Manual THER ENERAL AFETY RECAUTIONS The following is general safety and operational precautions which should DANGER be adhered to by operators AND/OR maintenance personnel at all times. EVER STAND UNDERNEATH A RETRACTED AUTOMATED DANGER SINCE CYLINDER EQUIPPED WITH HOLDING O NOT OPERATE OR SERVICE...
  • Page 26 HAPTER Safety • Do not operate this equipment if there are any signs of damage or DANGER incomplete repairs; • Report any doubts and any ATCH ABSOLUTELY equipment safety service SURE THAT THERE requirements to your supervisor; PEOPLE AT THE REAR OF THE VEHICLE WHEN OPENING AND •...

  • Page 27: Helping Hand

    Expert(t) 2000 Maintenance Manual ONTROLS The Expert(t) 2000 uses a series of • The buttons on the front are used controls systems located either in the to control the Auto-dump feature cab or around the body for easier (optional). access and operation of the different Note: The Auto-dump feature is functions installed on the vehicle.

  • Page 28: Pump Switch

    HAPTER Controls Pump Switch Gripper functions buttons The pump switch engages the Handle Expert(t) 2000 hydraulic system and enables all body control and functions. This switch is also called “PTO switch”. When it is turned , a red pilot light on the dashboard is turned on to indicate Autodump control that the hydraulic system is engaged.
  • Page 29 Expert(t) 2000 Maintenance Manual CAUTION CAUTION O TURN THE PUMP SWITCH TO HEN A MAJOR LEAK IN THE EITHER ON OR OFF ALWAYS HYDRAULIC SYSTEM OCCURS MAKE SURE THE MAIN VALVE ON TURN ENGINE THE HYDRAULIC TANK IS OPEN CLOSE THE MAIN VALVE ON THE HE PUMP IS ALWAYS TURNING HYDRAULIC TANK ALONG...

  • Page 30: Control Console

    HAPTER Controls Red Emergency-Stop ONTROL ONSOLE Button The Expert(t) 2000 control console houses most of the controls of the The red emergency button Expert(t) 2000 functions and systems. switches on and off all the hydraulic It is located in the center of the cab for functions on the body.

  • Page 31: Green Start Cycle Button

    Expert(t) 2000 Maintenance Manual Green Start Cycle Yellow Retract Button Button The yellow button activates the ETRACT packer for a retract stroke to bring it The green button activates TART YCLE back to the home position. Such the packer for a full cycle. A full control is very useful when the body is packing cycle lasts approximately full and the load in the body does not...

  • Page 32: Multi-Cycle Control Switch

    HAPTER Controls Multi-cycle Control Engine RPM Control Switch The Expert(t) 2000 is equipped with an engine RPM control system which control switch allows ULTI CYCLE consists of the increment or decrement you to choose whether you want to of a predetermined value of the engine activate the packer for several RPM (revolutions per minute) predefined cycles or for its default only...

  • Page 33: Speed-Up Switch

    Expert(t) 2000 Maintenance Manual but rather be used for regular Note:Increasing the engine RPM driving purposes as with any direct and proportionally other vehicle. affects fuel consumption. Speed-up Switch Speed-up Inhibitor Control switch allows the operator PEED to manually increase the engine RPM control allows you PEED UP INHIBITOR...

  • Page 34: Control Station Selector Switch

    Note:Decreasing the engine RPM EMPORARY direct and proportionally ANDBRAKE affects fuel consumption. The temporary handbrake option Control Station (available only on Labrie extended cabs) sets the temporary brake on and Selector Switch off and shifts the transmission into either by switching on EUTRAL...
  • Page 35 Expert(t) 2000 Maintenance Manual IMPORTANT CAUTION EVER LEAVE VEHICLE HEN YOU RETURN IN THE CAB BEFORE IT HAS COME TO A FULL DRIVE AWAY FROM STOP EITHER COLLECTION STOP ONLY SLIGHT TEMPORARY HANDBRAKE AND PRESSURE ON THE BRAKE PEDAL THE PARKING BRAKE HAS BEEN SHIFTING APPLIED F THE VEHICLE IS ON A...

  • Page 36: Body Control Station

    HAPTER Controls ONTROL TROBE IGHT WITCH TATION switch is located on TROBE IGHT the control console of the Expert(t) The body control station, located 2000 . It is used to turn on and off the outside the cab by the body, allows you strobe lights that are installed on the to use and control most of the Expert(t) 2000...

  • Page 37: Maintenance

    Note:If in doubt, ask your supervisor or contact the Labrie Customer Support Center for any technical support you may require. Establish and apply a periodic inspection program to keep moving parts in good working order, properly adjusted and safe.

  • Page 38: Prior To Start Up

    HAPTER Maintenance RIOR TO START UP Before starting the vehicle, ensure that The main valve on the hydraulic tank no system will engage and start to must be open (see Figure 27. “Main operate as you are starting the engine. hydraulic tank (pressurized model)”...
  • Page 39 Expert(t) 2000 Maintenance Manual WARNING AKE SURE THE BALL VALVE ON THE HYDRAULIC TANK FULLY OPEN BEFORE STARTING THE ENGINE 27. “M IGURE AIN HYDRAULIC TANK )”, F PRESSURIZED MODEL IGURE “M (“ ” HYDRAULIC TANK SADDLE )” MODEL IGURE “S ”).

  • Page 40: Shutdown Procedure

    If the vehicle has to be stored for an Air Tank Draining extended period; follow the chassis Procedure manufacturer shutdown requirements as well as the maintenance Labrie strongly recommends draining requirements and perform the the Expert(t) 2000 air tanks at the end following procedure.
  • Page 41 Expert(t) 2000 Maintenance Manual • If the truck is equipped with the following type of tank, turn the valve one-quarter turn. Figure 31. Air tank with steel cable Drain valve on drain valve • When the air tanks are not Figure 30.
  • Page 42 HAPTER Maintenance Figure 32. Ball valves with extension hoses • In this case, the operator has to open the valves (quarter turn) to proceed with the draining. Close the valve and repeat the procedure for all the other valves (if there’s more than one installed on the truck).

  • Page 43: General Cleanliness

    AREA the truck at all times. • Keep clean the contact surface DANGER between the body and chassis. Labrie recommends to clean the chassis after every unloading. LWAYS USE SAFETY HARNESS WHEN WORKING OR WALKING ON THE ROOF • Make sure that the side step and/or...

  • Page 44: On Helping Hand

    HAPTER Maintenance chassis and options are multiple packer control installed on the vehicle (i.e. stations. crusher panel, comingled body, glass compartment, automated arm type, etc.) Packer Control Selector DANGER LWAYS WEAR GLOVES SAFETY BOOTS SHIRT FULL LENGTH PANTS AND SAFETY GLASSES WHEN CLEANING THE HOPPER AND BODY Figure 33.
  • Page 45 Expert(t) 2000 Maintenance Manual Raise the crusher panel (see Push the green TART YCLE Figure 35. “Hopper”) using the button to fully extend the packer, lever located on the main then push the red emergency hydraulic valve (see Figure 36. button when the packer is “Crusher panel lever”);...

  • Page 46: On Manual-Collection And Cart-Tipper-Equipped Units

    HAPTER Maintenance Clean out the rest of the Expert(t) 2000 body. DANGER Note:Perform a visual inspection of PPLY LOCKOUT TAGOUT the hopper area, checking for PROCEDURE TO PREVENT ANY ENGINE possible leaks in the hydraulic START system and wear on the mechanical parts.
  • Page 47 Expert(t) 2000 Maintenance Manual debris can fall on the ground for further collection. Speed-Up Apply the parking brake. Inhibitor Switch Using the ACKER ONTROL switch on the console, ELECTOR select the right-hand side packer control station (see Figure 33. “Packer control selector switch”). Note:This switch is found only on Figure 41.
  • Page 48 HAPTER Maintenance Crusher Panel Lever Figure 45. Extended packer Apply the lockout/tagout Figure 43. Crusher panel lever procedure. Refer to “Lockout/ Tagout Procedure” on page 8. Push the green TART YCLE button to fully extend the packer, DANGER then push the red emergency button when the packer is fully extended.
  • Page 49 Expert(t) 2000 Maintenance Manual Note:Keep the clean-out traps open Rake with the hoe small pieces during the cleaning. of garbage out of the clean-out trap. Clean the area with a water jet. Close the clean-out trap doors. Retract the arm along the hopper.
  • Page 50 HAPTER Maintenance Remove the safety pin from its holder and put the pin in the hole at the bottom left of the swivel-style panel (see Figure 49. “Swivel-style panel in vertical position (left-side view)”). This pin is a mandatory safety device, preventing from being caught at Clean-Out Trap the pinch point, when...
  • Page 51 Expert(t) 2000 Maintenance Manual Perform a visual inspection of the hopper area, checking for for Side Rail proper working order and/or alignment, possible leaks in the hydraulic system and wear on the mechanical parts, such as: Cylinder Bracket • Rollers; •...
  • Page 52 HAPTER Maintenance Handle Safety Pin Safety Pin Holder Figure 53. Swivel-style panel safety devices Hold the swivel-style panel to a vertical position using the handle and remove the safety pin; Push the swivel-style panel towards the front of the vehicle, and secure the panel using the lock handle;...

  • Page 53: Packer Maintenance

    BRASIVE MATERIAL STICKS TO THE vehicles equipped with GREASE AND CAN CAUSE PREMATURE multiple packer control WEAR OF THE ROLLERS AND OR THE stations. SIDE RAILS Any problem found on the packing system must be corrected immediately. The Labrie Customer Support Center...
  • Page 54 HAPTER Maintenance hydraulic valve (see Figure 57. “Crusher panel lever”); Packer Control Selector Crusher Panel Figure 54. Packer control selector switch Disable the speed-up system on the console (see Figure 55. “Main console from right-hand side driving position”) by pulling out the switch;...
  • Page 55 Expert(t) 2000 Maintenance Manual then push the red emergency button when the packer is DANGER fully extended. PPLY LOCKOUT TAGOUT PROCEDURE TO PREVENT ANY ENGINE Start START Cycle Button Check the follower panel hinges and make sure there is no wear on the panel surface;...

  • Page 56: Changing Packer Multi-Cycle Settings

    HAPTER Maintenance floor also suggests that the sliding shoes require immediate replacement. Refer to “Sliding Shoes and Wear Pads” on page 53, “Sliding Shoes Replacement” on page 54 and “Wear Pads Replacement” on page 57; Check if there is no knocking noise when the packer reaches the end of cylinder’s stroke.
  • Page 57 Expert(t) 2000 Maintenance Manual Note:The packer multi-cycle function lets you program up to 8 cycles at a time. To change the packer multi-cycle settings: Turn on the engine and the hydraulic system ( switch); Apply the parking brake; On the console, turn the switch on;...

  • Page 58: Limit Switches Adjustment

    Note:For any other issues concerning the multi-cycle Note:The module has been set at module, please contact the the factory to three cycles. Labrie Customer Support Center. Once you have entered the desired number of cycles, the LED flashes red/green the same...
  • Page 59 Expert(t) 2000 Maintenance Manual packer, creating a knocking noise when the packer reaches the end of a Packer- Packer- Extension Retraction stroke (bottoming out). The packer Limit Switch Limit Switch may also not retract far enough to touch the limit switch preventing the automatic cycle to work properly.
  • Page 60 HAPTER Maintenance multiple packer control Raise the crusher panel (see stations. Figure 42. “Hopper”) using the lever located on the main hydraulic valve (see Figure 70. “Crusher panel lever”); Packer Control Selector Crusher Panel Figure 67. Packer control selector switch Disable the speed-up system on the console (see Figure 41.
  • Page 61 Expert(t) 2000 Maintenance Manual Push the green TART YCLE button to fully extend the packer, DANGER then push the red emergency button when the packer is PPLY LOCKOUT TAGOUT fully extended. PROCEDURE TO PREVENT ANY ENGINE START Start Cycle Locate the limit switches at the Button front end of the body, on its right-hand side, between the cab...
  • Page 62 HAPTER Maintenance Levers Cylinder Finger Figure 74. Packer cylinder finger Note:If the vehicle is equipped with proximity switches (Figure 75. Figure 75. Proximity switches “Proximity switches”), loosen the proximity switch on the To adjust the packer retraction bracket and move the limit switch, retract the packer to proximity switch over the 1”...

  • Page 63: Sliding Shoes And Wear Pads

    Expert(t) 2000 Maintenance Manual DANGER Levers EVER CLIMB IN THE HOPPER WHILE THE ENGINE IS RUNNING Locate the limit switch on the Cylinder right-hand side of the vehicle Finger (see Figure 76. “Packer limit switches”); Figure 77. Packer cylinder finger Levers Start the engine;...

  • Page 64: Sliding Shoes Replacement

    HAPTER Maintenance Sliding Shoes Replacement Note:It is not necessary to remove the packer to perform this procedure. Sliding Shoe To replace the sliding shoe, apply the following procedure: Make sure the parking brake is applied and the vehicle is tagged Figure 78.
  • Page 65 Expert(t) 2000 Maintenance Manual Then using the selector switch 18 inches before the end of the on the console, select the stroke (Figure 81. “Packer right-hand side packer control extended 18” from end of station (Figure 80. “Packer stroke”); control selector”). This switch exists only on vehicles equipped with multiple packer control stations;...
  • Page 66 HAPTER Maintenance distance, press on the green the weld on the floor guide using (or yellow) button then a grinder. immediately push the red Align the new sliding shoe in button to stop the packer. Pull front of the packer and slowly out the red button and repeat extend the packer to make the the process until the packer...

  • Page 67: Wear Pads Replacement

    Expert(t) 2000 Maintenance Manual DANGER PPLY LOCKOUT TAGOUT PROCEDURE TO PREVENT ANY ENGINE START DANGER Figure 84. View from behind the EVER CLIMB IN THE HOPPER WHILE packer when fully retracted THE ENGINE IS RUNNING Wear Pads Replacement Start the engine and engage the hydraulic pump;...
  • Page 68 HAPTER Maintenance Using the ACKER ONTROL switch on the console, Crusher Panel ELECTOR select the right-hand side packer control station (see Figure 86. “Packer control selector switch”). Note:This switch is found only on vehicles equipped with multiple packer control stations. Packer Control Figure 87.
  • Page 69 Expert(t) 2000 Maintenance Manual Turn the engine and hydraulic pump off; Retract Button DANGER EVER CLIMB IN THE HOPPER WHILE THE ENGINE IS RUNNING Emergency Stop Button Unbolt both hopper side panels (Figure 91. “Hopper side panel”) located below the hopper doors Figure 89.
  • Page 70 HAPTER Maintenance Extend the packer about Deflector 12 inches before the end of the Stand stroke; Turn the engine and hydraulic pump off; DANGER Side Rail EVER CLIMB IN THE HOPPER WHILE THE ENGINE IS RUNNING Figure 92. Side rail and deflector stand Replace both wear pads and bolt them back in place;...

  • Page 71: Packer Removal Procedure

    Expert(t) 2000 Maintenance Manual Packer Removal Speed-Up Inhibitor Procedure Switch To remove the packer, apply the following procedure: Make sure the parking brake is applied and the vehicle is tagged out for maintenance purposes (refer to “Lockout/Tagout Figure 94. In-cab console from Procedure”...
  • Page 72 HAPTER Maintenance Raise the crusher panel (see Push the yellow button ETRACT Figure 96. “Hopper”) using the to fully retract the packer, then lever located on the main push the red emergency hydraulic valve (see Figure 97. button when the packer is fully “Crusher panel lever”);...
  • Page 73 Expert(t) 2000 Maintenance Manual packer. Pull the red button and Deflector repeat the procedure until the Stand packer reaches the desired position. Turn the engine and hydraulic pump off; Side Rail DANGER EVER CLIMB IN THE HOPPER WHILE Figure 101. Side rail and deflector THE ENGINE IS RUNNING stand Unbolt the side rails from the...
  • Page 74 HAPTER Maintenance doghouse panel scraper (if applicable) from the hopper. DANGER Note:Units equipped with an automated Helping Hand EVER CLIMB IN THE HOPPER WHILE THE ENGINE IS RUNNING are equipped with an arm doghouse panel scraper. Refer to “Arm Doghouse Panel Remove the swivel-style panel Scraper Removal and Wear Pad from the hopper.
  • Page 75 Expert(t) 2000 Maintenance Manual located under the follower Remove the four packer roller panel. assemblies from the follower panels; Fold the follower panels over the Greasing Cylinder Hoses packer; Weld the follower panels to the packer; Attach the packer to a lifting device (fork lifter) in order to extract it from the hopper;...
  • Page 76 HAPTER Maintenance DANGER EVER CLIMB IN THE HOPPER WHILE THE ENGINE IS RUNNING Wiper Blade (plastic) Wiper Blade Figure 105. Wiper blade Once the packer is installed in the hopper, install roller assemblies and reverse the procedure to reconnect the hydraulic cylinders and re-install both side rails;...

  • Page 77: Floor Guide Replacement Procedure

    Expert(t) 2000 Maintenance Manual Floor Guide Speed-Up Inhibitor Replacement Procedure Switch After years of hard work, the floor guides inside the hopper may require replacement. The following step-by-step procedure will help removing and replacing the floor guides inside the hopper. Figure 106.
  • Page 78 HAPTER Maintenance Remove the packer from the hopper (refer to “Packer Removal Procedure” on page 61); Retract the hydraulic cylinders and move them out of the way; Packer Sitting Mark the exact location of both on the Floor Guide floor guides to ensure the proper positioning of the new ones;...
  • Page 79 Expert(t) 2000 Maintenance Manual Connect the packer cylinders (refer to “Packer Removal Procedure” on page 61); Slowly retract the packer under Weld Here on Both Sides of the rails until the end of the the Floor Guide packer stroke. Keep the packer centered with the hopper, re-install the side rails then tack the floor guides to the hopper...

  • Page 80: Packer Roller Replacement

    HAPTER Maintenance Packer Roller Clean the roller axle; Replacement Grease the new roller assembly; Bolt the assembly in place; Packer rollers need to be replaced when damaged or showing excessive Put the front covers back on the wear or flat spots. cylinder pins;...

  • Page 81: Swivel-Style Panel Removal And Wear Pad Replacement

    Expert(t) 2000 Maintenance Manual Swivel-style Panel Using the selector switch on the console, select the right-hand Removal and Wear Pad side packer control station Replacement (Figure 113. “Packer Control Selector”). To remove the swivel-style panel Note:This switch exists only on and replace the wear pad, apply the vehicles equipped with following procedure:...
  • Page 82 HAPTER Maintenance position and hold it (Figure 114. “Swivel-style panel safety WARNING devices”); NSTALL SWIVEL STYLE PANEL SAFETY PIN TO PREVENT HANDS OR Handle FINGERS FROM BEING CAUGHT AT THE PINCH POINT OF THE SWIVEL STYLE 115. “T PANEL IGURE ILTED Safety Pin ”...

  • Page 83: Arm Doghouse Panel Scraper Removal And Wear Pad Replacement

    Expert(t) 2000 Maintenance Manual Check for even contact of wear Arm Doghouse Panel pad with the packer and follower Scraper Removal and panels. Wear Pad Replacement Units equipped with an automated Helping Hand arm are equipped with an arm doghouse panel scraper preventing refuse build-up in front of the packer cylinder.
  • Page 84 HAPTER Maintenance Disable the speed-up system on the console (Figure 116. “In-cab Packer Control Selector console from right-hand side driving position”) by pulling out switch; PEED NHIBITOR Speed-Up Inhibitor Switch Figure 117. Packer control selector switch Push the green TART YCLE button to fully extend the packer, Figure 116.
  • Page 85 Expert(t) 2000 Maintenance Manual Replace the nylon strip on the arm doghouse panel scraper; Reinstall the arm doghouse panel scraper back in place; Check for even contact of wear pad with the packer and follower panels. Figure 119. Fully extended packer Turn the engine and hydraulic pump off;...

  • Page 86: Packer Cylinder Replacement

    HAPTER Maintenance Packer Cylinder Replacement Speed-Up Inhibitor Switch To remove the packer cylinder, apply the following procedure: Make sure the parking brake is applied and the vehicle is tagged out for maintenance purposes (refer to “Lockout/Tagout Procedure” on page 8); Figure 120.
  • Page 87 Expert(t) 2000 Maintenance Manual Using the joystick, extend the Push the green TART YCLE Helping Hand along the hopper. button to fully extend the packer, then push the red emergency Raise the crusher panel (see button when the packer is Figure 132.
  • Page 88 HAPTER Maintenance DANGER EVER CLIMB IN THE HOPPER WHILE THE ENGINE IS RUNNING Remove the swivel-style panel. Refer to “Swivel-style Panel Removal and Wear Pad Replacement” on page 71 for details. Open the access cover and remove the pin from the cylinder Figure 126.
  • Page 89 Remove the side pin that holds the cylinder. Replace the faulty cylinder with a Note:Protect the limit switch during new one. Contact the Labrie the removal of the cylinder; Customer Support Center for replacement under warranty; Remove the cylinder bracket...

  • Page 90: Tailgate And Body Hinges Maintenance

    HAPTER Maintenance AILGATE AND INGES AINTENANCE Tailgate Locking Mechanism (Single Tailgate) It is important to lubricate the tailgate hinges and the locking mechanism with multipurpose grease as per the Cylinder lubricating schedule (refer to Head “Recommended lubricants” on page 123). Figure 128.

  • Page 91: Tailgate Seal And Hinges Inspection

    Expert(t) 2000 Maintenance Manual Retaining Bolt Tailgate Pin Tailgate Hinge Figure 130. Right side tailgate hinge Figure 132. Tailgate rubber seal and pin • Wear on the locking mechanism; Tailgate Seal and Hinges Inspection Locking Tailgate hinge pins must not have any Mechanism sign of wear or metal fatigue.

  • Page 92: Body/Chassis Hinges Inspection

    Replace the seal body-to-chassis hinges should be as needed (Figure 135. “Tailgate done. Also, inspect for cracks or rubber seal”). corrosion. Any crack must be reported, and repaired by qualified personnel. Contact the Labrie Customer Support Center for technical support, if required.

  • Page 93: Body Raised Limit Switch

    Expert(t) 2000 Maintenance Manual Body Raised Limit Switch A limit switch located on the truck chassis (Figure 138. “Body raised limit switch”) activates the backup alarm and a warning buzzer sounds as soon as the body is about one foot above Body Hinge the chassis.

  • Page 94: Tailgate Limit Switch Adjustment

    HAPTER Maintenance DANGER Limit Switch PPLY LOCKOUT TAGOUT PROCEDURE TIMES WHEN MAINTENANCE INSPECTION CARRIED OUT ON THE VEHICLE Trigger Lever Tailgate Limit Switch Adjustment Figure 139. Left-hand side tailgate Non-comingle Expert(t) 2000 units cylinder are equipped with a limit switch located at the top of the left-hand side tailgate To adjust the limit switch located cylinder (Figure 139.

  • Page 95: Optional Limit Switch And Proximity Switch

    Expert(t) 2000 Maintenance Manual “click”, as the cylinder head is The proximity switch will be located moving down (Figure 138. “Body behind the left-hand side tailgate raised limit switch” & Figure 139. locking mechanism. This proximity “Left-hand side tailgate switch requires no other maintenance cylinder”).
  • Page 96 HAPTER Maintenance Figure 141. Proximity switch front-view...

  • Page 97: Hydraulic System Maintenance

    Expert(t) 2000 Maintenance Manual YDRAULIC YSTEM AINTENANCE In order to keep the hydraulic • On a daily basis, inspect the system efficient and reliable, the hydraulic lines and connections for following care must be taken: leaks, and correct as needed; •...

  • Page 98: Hydraulic Cylinder Inspection Procedures

    All vehicle documentation or contact the leaks must be repaired immediately by Labrie Customer Support Center. replacing damaged or faulty cylinders. Lubricate and inspect all cylinders’ mounting points (pins, retaining bolts, etc.)
  • Page 99 Expert(t) 2000 Maintenance Manual Packer Tailgate Body Hoist Crusher Panel Figure 142. Main hydraulic valve...
  • Page 100 HAPTER Maintenance Valve Section Description UMBER OF ALVE ECTION ALVE PERATION OSITIONS RUSHER WAYS ANUALLY OPERATED PANEL POSITIONS PERATED WITH AN AIR AILGATE WAYS POSITIONS ACTUATOR PERATED WITH AN AIR ACKER WAYS POSITIONS ACTUATOR PERATED WITH AN AIR WAYS HOIST POSITIONS ACTUATOR...

  • Page 101: Cycle Time For All Hydraulic Functions

    Expert(t) 2000 Maintenance Manual Cycle Time for All CAUTION Hydraulic Functions AXIMUM TEMPERATURE Engine at 1200RPM (vane 180°F. HYDRAULIC OIL IS pump) ANE PUMP YCLE Oil Gauge Temperature RUSHER PANEL ¾ of Oil 40-50 Level AILGATE Gauge 12-14 ACKER Figure 143. Hydraulic Tank Gauge Make sure the parking brake is applied and the vehicle is tagged 55-65...

  • Page 102: Hydraulic Oil Replacement Procedure

    HAPTER Maintenance Ensure the proper operation of Hydraulic Oil the filler cap (Figure 144. Replacement Procedure “Hydraulic Tank”). Make sure the filler cap has no obstruction; The hydraulic oil must be clean WARNING and not colored as well as in sufficient quantity (level at ¾...
  • Page 103 Expert(t) 2000 Maintenance Manual Disengage the pump; Strainer Stop the engine; Filler/ Breather Cap Clean around the filler cap and remove it. CAUTION Access Cover HYDRAULIC TANKS 5 PSI). U PRESSURIZED NSCREW Drain Plug THE FILLER CAP SLOWLY Figure 145. Hydraulic tank Use a clean container with a minimum capacity of 60 US Refill the tank until oil reaches...

  • Page 104: Filter Element Replacement Procedure

    HAPTER Maintenance Filter Element WARNING Replacement Procedure RECOMMENDED To protect new components of the DIFFERENT BRAND NAMES hydraulic system, the return filter GRADES OF OIL IN THE SAME TANK element must be changed after the first 50 hours of operation of the vehicle. Then, change the element twice a year Note:The oil must be clean and free (refer to “Preventive Maintenance...
  • Page 105 Expert(t) 2000 Maintenance Manual tank (Figure #1.91); this in-tank return filter system has a selfclosing trap that is closing as you remove the cartridge therefore preventing the whole tank to empty itself. Change the filter element with a Cover new one (Figure 148. “Filter Retaining Filter Head Bolts (4)

  • Page 106: Strainer Cleaning Procedure

    HAPTER Maintenance Strainer Cleaning CAUTION Procedure HYDRAULIC TANKS To clean the strainer, apply the 5 PSI). U PRESSURIZED NSCREW following procedure: THE FILLER CAP SLOWLY Make sure the parking brake is applied and the vehicle is tagged Drain the hydraulic tank using out for maintenance purposes the drain plug under the tank (refer to “Lockout/Tagout...
  • Page 107 Expert(t) 2000 Maintenance Manual the ball valve (slide towards the front of the vehicle); Swivel Fitting Suction Hose Ball Valve Hose Clamps Figure 152. Swivel fitting Remove the strainer from the Figure 150. Suction hose tank port (Figure 153. “Strainer/ Ball Valve Assembly”...
  • Page 108 HAPTER Maintenance Return Hose Suction Hose Figure 154. Strainer removal Once the strainer is removed, clean it using solvant, and inspect for damage; replace as needed; Apply thread seal compound on the strainer threads and re-install the strainer; Refer to “Hydraulic Oil” on page 123 for filling up the tank and ensure there is no leak.

  • Page 109: Hydraulic Vane Pump Systems

    Expert(t) 2000 Maintenance Manual YDRAULIC YSTEMS The Expert(t) 2000 side loader is offered with a vane-type hydraulic pump. This high-efficiency pump can be used at lower RPMs than gear pumps, up to 1200 RPM. This results in lower fuel consumption and less noise, which increase the operator’s Dump Valve safety.

  • Page 110: Dump Valve Pressure Adjustment Procedure

    HAPTER Maintenance Dump Valve Pressure Adjustment Procedure 0-4000 PSI Gauge The dump valve is provided with a safety relief cartridge. This cartridge requires to be adjusted 10% higher than the system pressure, therefore 3300 PSI. It also requires to be adjusted before the main relief valve.
  • Page 111 Expert(t) 2000 Maintenance Manual Raise the body until clearing the safety prop; Lower the safety prop into position under the body (Figure 160. “Body safety prop”); Lower the body on the prop; Adjustment Screw Lock Nut Safety Prop Figure 160. Body safety prop Figure 161.
  • Page 112 HAPTER Maintenance Main Relief Valve Speed-Up Adjustment (Bunny Button) Figure 163. Right-hand side control station Figure 162. Main valve Activate the crusher panel until Turn on the speed-up system on the cylinder reaches the end of the packer control station (Figure its stroke (Going up);...

  • Page 113: Main Relief Valve Pressure Adjustment (Vane Pump Systems)

    Expert(t) 2000 Maintenance Manual Main Relief Valve CAUTION Pressure Adjustment (Vane Pump Systems) O NOT ADJUST THE MAIN RELIEF VALVE HIGHER VALUE THAN Note:Make sure to perform the RECOMMENDED HIS COULD DAMAGE “Dump Valve Pressure THE PUMP AND OTHER COMPONENTS Adjustment Procedure”...

  • Page 114: Hoist

    HAPTER Maintenance Retract:Work port relief at 1500 PSI at To adjust the main relief valve idle speed (to prevent shocks when pressure, apply the following packer changes direction) procedure: Make sure the parking brake is Hoist applied and the vehicle is tagged out for maintenance purposes Down:To tank (refer to “Lockout/Tagout...
  • Page 115 Expert(t) 2000 Maintenance Manual Packer Control Selector 0-4000 PSI Gauge Figure 165. Packer Control Selector Make sure the speed-up inhibitor Figure 166. Dump valve on the console is set to “Enable”; Turn on the speed-up system (Bunny button) on the packer control station: Engine must be running at 1200 RPM before checking the pressure (refer to...
  • Page 116 HAPTER Maintenance Raise the crusher panel until it reaches the end of its stroke. Main Relief Valve Hold the lever in order to make Adjustment the pressure build up in the system; Check the pressure at the same Lock Nut time on the pressure gauge;...

  • Page 117: Priming A New Pump

    Expert(t) 2000 Maintenance Manual RIMING A To prevent cavitation or air in the Open the ball valve on the hydraulic system after installing a new suction line; pump or even when flushing the Crank the engine repeatedly — hydraulic system, make sure to prime about five times —...
  • Page 118 HAPTER Maintenance Figure 170. Ball valve in closed position...

  • Page 119: Body Hoist Replacement Procedure

    Expert(t) 2000 Maintenance Manual OIST EPLACEMENT ROCEDURE To replace the body hoist, apply the following procedure: DANGER Make sure the parking brake is applied and the vehicle is tagged O NOT USE THE SAFETY PROP WITH A out for maintenance purposes LOADED BODY NLOAD...
  • Page 120 HAPTER Maintenance Disconnect the hydraulic fitting Start the engine and engage the (Figure 173. “Hydraulic fitting”); hydraulic pump; Slowly raise the cylinder until it reaches the top of the cover Hydraulic Fitting where the lock nut will be tightened. Note:The cover must be aligned with the threaded rod at the top end of the cylinder;...

  • Page 121: Speed-Up System Maintenance

    Expert(t) 2000 Maintenance Manual With time, these glands can loosen and may cause the sudden dropping of the body. Air Cylinder If the glands loosen, tightly screw them back. Speed-up System Maintenance There are two acceleration systems available on the Expert(t) 2000 units depending on the type of engine;...
  • Page 122 HAPTER Maintenance that require maintenance, since electronic signals from the engine are DANGER switched by one (1) or two (2) relays (depending on the engine used), PPLY LOCKOUT TAGOUT located and identified inside the PROCEDURE TIMES WHEN console (Refer to section 3.11 MAINTENANCE INSPECTION ”Speed-up troubleshooting”...

  • Page 123: Air System Maintenance

    Expert(t) 2000 Maintenance Manual YSTEM AINTENANCE Air system is crucial for the brakes to activate the corresponding air actuator operate with maximum efficiency. All on the main valve; resulting in a air tanks on the chassis must be movement of the hydraulic spool inside drained after each working day.
  • Page 124 HAPTER Maintenance At the end of each day : DANGER PPLY LOCKOUT TAGOUT PROCEDURE TIMES WHEN MAINTENANCE INSPECTION CARRIED OUT ON THE VEHICLE Water Trap Bleed Bleed the water from the air filter bowl located on the cab console (Figure 179. “In-cab console”); Unscrew the drain cock;...
  • Page 125 Expert(t) 2000 Maintenance Manual Change the cartridge in the air dryer twice a year: On this type of equipment the compressor works all the time (frequent use of the brake system). As a consequence, a lot of moisture is injected into the air system. See chassis manufacturer recommendations Twice a year lubricate the air...

  • Page 126: Surface Finishing And Painting

    HAPTER Maintenance URFACE INISHING AND AINTING Type of surface finishing recommended: Painting Procedure URFACE ANDBLASTI REPARATION NTICORRO RIMARY SIVE EPOXY PRIMER COATS INISHING INDUSTRIAL TYPE PAINT EQUIVALENT...
  • Page 127 Expert(t) 2000 Maintenance Manual Preventive Maintenance Chart Component/ Each Daily Weekly Monthly Page System year Hydraulic Check oil page 91 system level in tank and refill if required. Check if page 28 the ball valve is open on the main tank.
  • Page 128 HAPTER Maintenance Preventive Maintenance Chart Component/ Each Daily Weekly Monthly Page System year Hydraulic Check page 87 system cylinders, (continued) pump, control valve and system for leaks. Repair or replace if required. Replace page 94 hydraulic filter (twice a year) Drain, page 96 flush,...
  • Page 129 Expert(t) 2000 Maintenance Manual Preventive Maintenance Chart Component/ Each Daily Weekly Monthly Page System year Hopper area Clean page 33 traps on each side. Tilt down page 33 swivel-styl e panel and clean dirt under or behind packer.
  • Page 130 HAPTER Maintenance Preventive Maintenance Chart Component/ Each Daily Weekly Monthly Page System year Body and Perform a page 33 chassis visual inspection of the rollers, hydraulic cylinders cylinder pins, hoses, inspection of the pipes connection s, wear of floor and side of hopper.
  • Page 131 Expert(t) 2000 Maintenance Manual Preventive Maintenance Chart Component/ Each Daily Weekly Monthly Page System year Limit switches Proper page 48 adjustmen t of the limit switches imperative Check and clean area around switches. Lubrication Lubricate packer and accessorie See lubrication chart on side of the truck Cart tipper Grease and inspect...
  • Page 132 HAPTER Maintenance Preventive Maintenance Chart Component/ Each Daily Weekly Monthly Page System year Wiring system Check for damaged harnesses and/or connectio Operator’s Check for control proper operation. Air tanks Drain. page 111 Air system Check for page 111 leaks. Safety systems Check for page 11 &...

  • Page 133: Lubrication

    O NOT MIX DIFFERENT BRAND When regularly collecting dry and/or OF OILS N DOUBT DRAIN AND abrasive refuse material, Labrie REFILL WITH NEW OIL recommends the use of Shell Malleus® Gl Multi-Lube on the floor guides and hopper side walls on a...

  • Page 134: Minimum Requirements For Hydraulic Oil

    HAPTER Lubrication Minimum Requirements To take oil samples on Labrie trucks, apply the following for Hydraulic Oil procedure: Note: The procedure may change Viscosity of: depending on the • 32.2 cSt at 104 °F (40 °C); corresponding lab sample kits and standards. The •...
  • Page 135 Expert(t) 2000 Maintenance Manual Safety prop Figure 181. Body safety prop Coupler Disengage the pump and stop the engine; Locate the oil sampler coupler Figure 183. Saddle-type hydraulic on the side of the hydraulic tank tank (Figure 182. “Standard hydraulic tank”), or on the top of it in the Remove the cap from the case of a saddle type tank...
  • Page 136 HAPTER Lubrication Using a small tip (Figure 185. pressure on the system will push “Pressing the coupler spring the oil out of the coupler; ball”), press on the coupler spring ball (Figure 186. “Spring CAUTION ball”) to purge oil before taking sample;...
  • Page 137 Expert(t) 2000 Maintenance Manual Recommended Oil Level Probe Tip Protective Cap Figure 188. Sample bottle probe tip Figure 190. Sample bottle Install the probe on the coupler Remove any excess of oil to fill the sample bottle; through the vent; Once the sample is taken, CAUTION remove the probe from the...
  • Page 138 HAPTER Lubrication Figure 192. Bottle cap with probe Figure 194. Sealed sample removed Fill the identification form Put the seal cover over the bottle (sticker) and apply it on the cap; sample bottle; Figure 193. Seal cover over the Figure 195. Labeled sample bottle bottle cap...

  • Page 139: Lubrication Chart

    CRUSHER PANEL CYLINDER PIN WEEKLY TAILGATE LOWER CYLINDER PINS WEEKLY WEEKLY TAILGATE LOCKING MECHANISM TAILGATE PINS WEEKLY BODY HINGES WEEKLY HOPPER SIDE WALLS WEEKLY FLOOR GUIDES WEEKLY *SEE EXPERT (t) 2000 MAINTENANCE MANUAL FOR PROPER LUBRICANT REV. 0 LABRIE 79780...

  • Page 140: Packer

    HAPTER Lubrication ACKER...

  • Page 141: Body-Chassis Hinges

    Expert(t) 2000 Maintenance Manual HASSIS INGES...

  • Page 142: Hopper Section (Standard Version)

    HAPTER Lubrication OPPER ECTION TANDARD ERSION...

  • Page 143: Crusher Panel

    Expert(t) 2000 Maintenance Manual RUSHER ANEL...

  • Page 144: Full-Width Tailgate

    HAPTER Lubrication WIDTH AILGATE...

  • Page 145: Troubleshooting

    Solution(s) Insufficient packing Low oil pressure Perform the hydraulic ratio pressure adjustment procedure. The packer hydraulic Call the Labrie Customer cylinder is internally Support Center. Refer to bypassing. “Hydraulic Cylinder Inspection Procedures” on page 88 for details. Defective pump Replace the pump.
  • Page 146 HAPTER Troubleshooting Problem Posible cause(s) Solution(s) The hydraulic oil is The oil level in the Add oil to the tank upto the over heating hydraulic tank is too low. required level. Refer to (temperature “Hydraulic Oil” on higher than 180°F page 123.
  • Page 147 Expert(t) 2000 Maintenance Manual Problem Possible cause(s) Solution(s) Oil is foaming The oil level is low. Add oil to the tank upto the required level. Refer to “Hydraulic Oil” on page 123 Air is getting into the Check and tighten all hose system.
  • Page 148 HAPTER Troubleshooting Problem Possible cause(s) Solution(s) Cavitation, The hydraulic tank valve is Fully open the hydraulic excessive noise or not fully open. tank valve. vibration of the pump The oil level is low. Add oil to meet the requirements. The oil is too thick. Verify the oil in the system is part of the recommended lubricants...
  • Page 149 Expert(t) 2000 Maintenance Manual Problem Possible cause(s) Solution(s) The hydraulic There is a red emergency Check all red emergency system does not button pressed in. buttons and pull out engage. the one that has been pressed in. Low air pressure Make sure the air pressure is above 90 PSI.
  • Page 150 Labrie Customer Support Center for details. Inverted hydraulic hoses Test the power bleed on on the main hydraulic the tailgate section of the valve. valve. Call the Labrie Customer Support Center for details. Problem Possible cause(s) Solution(s) The packer doesn’t The body is full, preventing Unload the body.
  • Page 151 There is a defective Apply the electrical system electrical harness. troubleshooting between the packer module and the corresponding packer control station. The packer module is Troubleshoot the packer deffective. module. Call the Labrie Customer Support Center for details.
  • Page 152 Call the just-press button. Labrie Customer Support Center for details. The packer module is Apply the packer module deffective. trobleshooting. Call the Labrie Customer Support Center for details.
  • Page 153 Maintenance Manual Problem Possible cause(s) Solution(s) Packing is Low hydraulic pressure Adjust the hydraulic insufficient pressure. Call the Labrie Customer Support Center for details. Packer limit switches are Verify and adjust the not properly set up. packer limit switches. “Limit Switches Adjustment”...
  • Page 154 HAPTER Troubleshooting...

  • Page 155: Appendix

    ’s electrical schematics, commonly-used electrical connectors and crimp tools, wiring schematic key numbers and colors. BOUT IRING CHEMATICS Every Labrie truck is delivered with its own pneumatic, hydraulic and electrical schematics. You may find these schematics in the Operator Manual case located in the cab.

  • Page 156: Connectors

    Appendix ONNECTORS Commonly-used Electrical Connectors Deutsch...

  • Page 157: Labrie Electrical Schematics

    Expert(t) 2000 Maintenance Manual ABRIE LECTRICAL CHEMATICS Commonly-used Symbols Alarms Symbol Description Part number BUZZER ELR01005 CONSOLE BACKUP ELA00700 ALARM ON CHASSIS...

  • Page 158: Connectors

    Appendix Connectors Symbol Description Part number OUTLET DEUTSCH TYPICAL CONNECTOR Diodes Symbol Description Part number ELD00100 DIODE...

  • Page 159: Fuses

    Expert(t) 2000 Maintenance Manual Fuses Symbol Description Part number FUSE TYPICAL FUSE ELS00461 FUSE BLOCK...

  • Page 160: Lights

    Appendix Lights Symbol Description Part number 6", 12V STROBE ELL02765 LIGHT AMBER ELL02855 FLASHING LIGHT...
  • Page 161 Expert(t) 2000 Maintenance Manual Symbol Description Part number ELL01300 WORK LIGHT PNI00500 & PILOT ELL00200 LIGHT PNI00500 & GREEN PILOT ELL00300 LIGHT...

  • Page 162: Relays

    Appendix Relays Symbol Description Part number SINGLE POLE ELAY NORMALLY ELR00810 OPEN NORMALLY : ELR00860 CLOSED AND BASE ALTERNATING ELR00700 FLASHER RELAY...

  • Page 163: Solenoids

    Expert(t) 2000 Maintenance Manual Solenoids Symbol Description Part number SOLENOID SOLENOID SOLENOID PNV01957 VALVE PNV01914 SOLENOID VALVE FOR PACKER...

  • Page 164: Switches

    Appendix Switches Symbol Description Part number 0-66PSI ADJUSTABLE PRESSURE SWITCH PNI00605 NORMALLY OPEN INSTALLED PNEUMATIC LINE NORMALLY OPEN NORMALLY ELB00260, 2 CLOSED ELB00270 POSITION SWITCH 55PSI NORMALLY OPEN PRESSURE SWITCH PNI00600 INSTALLED PNEUMATIC LINE...
  • Page 165 Expert(t) 2000 Maintenance Manual Symbol Description Part number ELB02505 IPOLAR SWITCH ELI00550, ORMALLY ELC00200 & CLOSED NORMALLY ELI00850 OPEN LIMIT SWITCH...
  • Page 166 Appendix Symbol Description Part number TOGGLE TYPE ELI00805 INGLE POLE SWITCH ROCKER TYPE ELI00818 UAL POLE DUAL ELI00806 THROUGH SWITCH TOGGLE TYPE EMERGENCY ELB02200 BUTTON...

  • Page 167: Other Symbols

    Expert(t) 2000 Maintenance Manual Other Symbols Symbol Description Part number O GROUND POST INTO CONSOLE ELM01005 ACKER MODULE...
  • Page 168 Appendix...
  • Page 169 Expert(t) 2000 Maintenance Manual Other symbols Symbol Description Part number O GROUND POST INTO CONSOLE ELM01005 ACKER MODULE...
  • Page 170 Appendix...

Table of Contents