Panasonic KXF-E64C Maintenance Manual

Modular multi-functional placement machine

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Modular Multi-functional Placement Machine DT401

Operating Instructions

KXF-E64C

Model No.

Maintenance Manual

Thank you for purchasing DT401, the modular multi-functional placement machine.

Before placing the machine in service, be sure to read the instruction manual for

proper usage.

After that, store it carefully and read it if necessary.

E64C-E-MMAA-0006

Table of Contents

Summary of Contents for Panasonic KXF-E64C

Page 1 Modular Multi-functional Placement Machine DT401 Operating Instructions KXF-E64C Model No. Maintenance Manual Thank you for purchasing DT401, the modular multi-functional placement machine. Before placing the machine in service, be sure to read the instruction manual for proper usage. After that, store it carefully and read it if necessary.
Page 3 This machine shall be operated by professional, specially trained operators. It shall not be operated by non-professional, not specially trained operators. For the training coursed you, make contact with Panasonic Factory Solutions Co., Ltd., PFAE or PIEL.” WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE.
Page 4: Specifications
SPECIFICATIONS Item Specifications 0 ° to 359 ° (It can be set in increments of 0.01°.) Mounting angle Mounting range Refer to the Reference Manual. Board flow direction Refer to the Reference Manual. Control system Microcomputer system Data is saved in PT. (Approximately 1 MB is required for saving a piece of data, depending External memory on the hard disk space of PT.) One type per 3.5-inch floppy disk Program data...
Page 5 The instruction manuals consist of Operations Manual, Programming Manual, Reference Manual, Maintenance Manual, and Installation Manual. These manuals describe the operations, programming, detailed functions, routine maintenance, inspections, and much more. E64C-E-MMA00-A01-00...
Page 6: Organization Of Manuals
Organization of manuals T Organization of instruction manuals This machine is accompanied with the following five manuals. They are classified into five types to the purpose of work. Use the appropriate one according to the purpose. The production data of the line including this machine are programmed on PT. Refer to the instruction manuals accompanied with PT.
Page 7: About The Wording In Context
About the wording in context T How to read operating instructions Description depends on the page; however, it is constructed basically as follows. Explanation ? Title @ Operation step number A Actual operation B Supplementary description T Symbols used in this manual In this manual, the following symbols are used for description.
Page 8 TABLE OF CONTENTS ..... 1 .......... SAFETY PRECAUTIONS..... 1. REGULAR MAINTENANCE......1-1 1.1 Summary of Maintenance..................1-2 1.1.1 Checking the Cycle and Details of Work, and the History Information ..........1-2 1.1.2 About Maintenance Motion......................1-6 1.1.3 Periodic Check Items by Cycle .......................1-7 1.1.4 Periodic Check Items by Unit......................1-8 1.1.5 Machine information........................1-14 1.1.6 Updating the Component Units (Updating Each Board System) ............1-16...
Page 9 1.8 Every-6000-Hour Check [Once a Year] ..............1-81 1.8.1 Replacing the Vacuum Pump ...................... 1-81 1.8.2 Replacing Indicating Lamp ......................1-83 1.8.3 Color Touch Panel: Replacing the Backlight ................1-84 1.9 Every-18000-Hour Check [Once per Three Years] ..........1-85 1.9.1 Transfer Head: Clamping Claws, Spring for Holding Clamping Claws......... 1-85 1.9.2 XY Unit: Cable Bear ........................
Page 10 3. SOLUTIONS FOR ERRORS ......3-1 3.1 Error Message Listings ..................3-2 3.1.1 How to See Error Message Listings ....................3-2 3.1.2 Errors in PT Communications ......................3-3 3.1.3 Errors in Self-diagnosis........................3-3 3.1.4 Immediate Stop Errors ........................3-7 3.1.5 Emergency Stop Errors........................3-12 3.2 Check and Solution.....................3-30 3.2.1 Air Pressure Error ..........................
Page 11 INDEX PERIODIC CHECK LIST APPENDIX 1. I/O MAP 1-1 DT401-F 1-2 DT40S-20 (OPTION) 1-3 DT45T-40 (OPTION) APPENDIX 2. AIR CIRCUIT DIAGRAM APPENDIX 3. MATERIAL SAFETY DATA SHEET E64C-E-MMA00-A02-00...
Page 12 = MEMO = E64C-E-MMA00-A02-00...
Page 13: Safety Precautions
SAFETY PRECAUTIONS Be sure to observe The precautions that shall be observed in order to prevent an injury to the user or the other persons, and damage to property, are described as follows. The degrees of danger or injury, resulting from incorrect usage owing to failure to read an indication, are classified and described as follows.
Page 14 DANGER Page 2 E64C-E-XXA00-A03-01...
Page 15 WARNING If you sense any danger or abnormality, press an emergency stop button to stop operation. If you continue to operate the machine in a dangerous or abnormal state, an accident or a breakdown will occur. DT401-F has two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one.
Page 16 WARNING Observe the following matters if putting your hands or part of body into a moving part of the machine in such cases of feeding production materials, changing production models, or adjustments. You may potentially be injured if the machine is actuated. And also you may potentially receive an electric shock.
Page 17 WARNING Beware of guide for feeder cart. You may potentially stumble over the guide for feeder cart and get injured when operating without the feeder cart. We recommend that you should paste yellow and black tapes for danger indication onto the floor where is 120 mm or more away from around the machine, in order to draw a distinct line between the operator area and the maintenance area (see Fig.2).
Page 18 WARNING Do not peer into the board eject area. Ejected boards can strike and injure eyes. In case you use the machine on a standalone basis, be careful of the receipt of unloaded boards. Normally we cannot look inside the opening for unloading because the machine is installed close to the next machine in whole line.
Page 19 WARNING Avoid putting your hands in the openings between feeders on the truck. Your hands may potentially be injured by the moving parts in the machine. We recommend that you fill the truck with feeders or dummy ones so that you will not accidentally put your hands into the machine.
Page 20 WARNING In maintenance, be careful not to receive an electric shock. Even if the power supply switch is turned OFF in maintenance, the power is still supplied as far as the primary line of the power supply switch; therefore, you may potentially receive an electric shock.
Page 21 WARNING Page 9 E64C-E-XXA00-A03-01...
Page 22 WARNING Page 10 E64C-E-XXA00-A03-00...
Page 23 WARNING Page 11 E64C-E-XXA00-A03-00...
Page 24 CAUTION Page 12 E64C-E-XXA00-A03-00...
Page 25 CAUTION Page 13 E64C-E-XXA00-A03-01...
Page 26: Labels Pasted On Product For Safety
Labels pasted on product for safety Danger labels The warning labels are pasted on this machine as follows. Follow the instructions on each label. If it has come off, place an order with us for it, referring to the Parts List; then, put a new one on a proper location.
Page 27: Warning Labels
Labels pasted on product for safety Warning labels The warning labels are pasted on this machine as follows. Follow the instructions on each label. If it has come off, place an order with us for it, referring to the Parts List; then, put a new one on a proper location.
Page 28 Labels pasted on product for safety Warning labels The warning labels are pasted on this machine as follows. Follow the instructions on each label. If it has come off, place an order with us for it, referring to the Parts List; then, put a new one on a proper location.
Page 29: Caution Labels
Labels pasted on product for safety Caution labels The warning labels are pasted on this machine as follows. Follow the instructions on each label. If it has come off, place an order with us for it, referring to the Parts List; then, put a new one on a proper location.
Page 30: About Interlock
About interlock About Safety Cover Interlock 1.Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
Page 31: The Motor That Does Not Stop If An Emergency Stop Button Is Pressed
The motor that does not stop if an emergency stop button is pressed Even if an emergency stop button is pressed, the motor for the vacuum pump does not stop. This is because the motor prevents picked-up components from dropping. Since it is installed inside the frame, there is no danger that workers may receive an electric shock or become entangled with it.
Page 32: Handling Of The Laser And The Line Camera
LED radiation if they open its cover. For safety’s sake, however, never open the cover of the line camera. E64C-007E Item LED specifications Manufacturer Panasonic Factory Solutions Co., Ltd. Model number KXFK001LA00 Wavelength 850 nm Output 5.32 mJ...
Page 33: About Handling Of Floppy Disk
About handling of floppy disk The data and program for this machine, which are managed by PT basically, can also be saved to and loaded from a floppy disk if necessary. In order to protect important data and programs, this section describes the instructions for protection and handling of floppy disks.
Page 34 3 About Handling NOTICE In handling floppy disks, be sure to observe the following items. Keep away a magnet. Avoid attaching a new label over an old one. Keep the disk away from magnetic Any loose labels should be fields, such as a motor, a monitor, replaced with new ones.
Page 35: Serial Plate
Serial plate The serial plate indicating the product name and production number of the machine is pasted on the following location. DT401-F E64C-AB00 KXF-E64C Actually, ∗ is replaced with a numeric value. Page 23 E64C-E-XXA00-A05-02...
Page 36: Disposing Of Air Spring
Disposing of air spring This machine uses the air spring to open/close covers. It is very dangerous to dispose of it as it is, because high-pressure air is sealed into it. Before disposing of it, be sure to purge the air. Locations where the air spring is used 1D4C-406E E64C-AC00...
Page 37: About Disposal Of Components Containing Mercury
About disposal of components containing mercury NOTICE This machine has a fluorescent lamp (a backlight) that contains a small amount of mercury. It also contains lead in some components. Disposal of these materials may be regulated in your community due to environmental considerations. For disposal or recycling information please contact your local authorities, or the Electronics Industries Alliance.
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This manual is also suitable for:

Dt401