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SPECIFICATIONS .................................................... 2
SAFETY CHECK-OUT ............................................. 5
SELF DIAGNOSIS FUNCTION ................................ 6
TABLE OF CONTENTS ........................................... 8
1. DISASSEMBLY ............................................... 1-1
1-1. KDL-40XBR45/40X4500 ...................................... 1-1
1-1-1. REAR COVER REMOVAL ............................ 1-1
1-1-2. STAND ASSY REMOVAL ............................ 1-1
1-1-3. H1VM BOARD REMOVAL .......................... 1-2
1-1-4. HEAT SINK REMOVAL ................................ 1-2
1-1-5. SP BOX ASSY (WOOFER) REMOVAL ....... 1-3
AND CARD BRACKET REMOVAL ............ 1-3
1-1-7. D4 BOARD REMOVAL ................................. 1-4
1-1-8. G6 BOARD REMOVAL ................................. 1-4
1-1-9. K2 BOARD REMOVAL ................................. 1-5
1-1-10. FB SHIELD REMOVAL ................................. 1-5
1-1-11. AAS AND FBA BOARDS REMOVAL ......... 1-6
1-1-12. AC INLET REMOVAL ................................... 1-6
1-1-13. SPINE FRAME REMOVAL ........................... 1-7
1-1-14. SPEAKER BOX ASSY REMOVAL .............. 1-7
H4 BOARD REMOVAL ................................. 1-8
1-2. KDL-46XBR45/46X4500 ...................................... 1-9
1-2-1. REAR COVER REMOVAL ............................ 1-9
1-2-2. STAND ASSY REMOVAL ............................ 1-9
1-2-3. H1VM BOARD REMOVAL ........................ 1-10
1-2-4. PANEL FIN REMOVAL .............................. 1-10
1-2-5. FAN REMOVAL ........................................... 1-11
1-2-6. CB1 BOARD REMOVAL ............................ 1-11
1-2-7. SP BOX (WOOFER) REMOVAL ................ 1-12
AND CARD BRACKET REMOVAL .......... 1-12
1-2-9. G6 BOARD REMOVAL ............................... 1-13
1-2-10. GL BOARD REMOVAL ............................... 1-13
1-2-11. K2 BOARD REMOVAL ............................... 1-14
1-2-12. FB SHIELD REMOVAL ............................... 1-14
1-2-13. AAS AND FBA BOARDS REMOVAL ....... 1-15
1-2-14. AC INLET REMOVAL ................................. 1-15
1-2-15. SPEAKER BOX ASSY REMOVAL ............ 1-16
H4 BOARD REMOVAL ............................... 1-16
1-3. KDL-55XBR45/55X4500 .................................... 1-17
1-3-1. REAR COVER REMOVAL .......................... 1-17
1-3-2. STAND ASSY REMOVAL .......................... 1-17
1-3-3. H1VM BOARD REMOVAL ........................ 1-18
1-3-4. PANEL FIN REMOVAL .............................. 1-18
1-3-5. FAN REMOVAL ........................................... 1-19
1-3-6. CB1 BOARD REMOVAL ............................ 1-19
1-3-7. SP BOX (WOOFER) ASSY REMOVAL ..... 1-20
AND CARD BRACKET REMOVAL .......... 1-20
TABLE OF CONTENTS
1-3-9. G6 BOARD REMOVAL ............................... 1-21
1-3-10. G7 BOARD REMOVAL ............................... 1-21
1-3-11. GL BOARD REMOVAL ............................... 1-22
1-3-12. K2 BOARD REMOVAL ............................... 1-22
1-3-13. FB SHIELD REMOVAL ............................... 1-23
1-3-14. AAS AND FBA BOARDS REMOVAL ....... 1-23
1-3-15. AC INLET REMOVAL ................................. 1-24
1-3-16. SPEAKER BOX ASSY REMOVAL ............ 1-24
2. TROUBLESHOOTING .................................... 2-1
2-1. TRIAGE CHART ................................................... 2-1
2-2. FLOW CHART ...................................................... 2-2
3. DIAGRAMS ..................................................... 3-1
3-1. BLOCK DIAGRAM .............................................. 3-1
3-2. CIRCUIT BOARDS LOCATION ......................... 3-2
(1) KDL-40XBR45/40X4500 ................................ 3-2
(2) KDL-46XBR45/46X4500 ................................ 3-2
(3) KDL-55XBR45/55X4500 ................................ 3-2
4. EXPLODED VIEWS ........................................ 4-1
4-1. KDL-40XBR45/40X4500 ...................................... 4-2
4-1-1. REAR COVER AND STAND ASSY ............. 4-2
4-1-2. H1VM BOARD AND UNDER COVER ........ 4-3
4-1-3. D4 AND K2 BOARDS .................................... 4-4
4-1-4. FBA, AAS AND G6 BOARDS ....................... 4-5
4-1-5. AC INLET AND RF MODULE ...................... 4-6
4-1-6. SPEAKER AND GRILLE ............................... 4-7
4-1-7. LCD PANEL .................................................... 4-8
4-1-8. CONNECTOR ASSY ...................................... 4-9
4-2. KDL-46XBR45/46X4500 .................................... 4-10
4-2-1. REAR COVER AND STAND ASSY ........... 4-10
4-2-2. H1VM BOARD AND UNDER COVER ...... 4-11
4-2-3. FAN AND WOOFER SPEAKER ................. 4-12
4-2-4. G6, GL AND K2 BOARDS ........................... 4-13
4-2-5. AAS, CB1 AND FBA BOARDS .................. 4-14
4-2-6. SPEAKER AND GRILLE ............................. 4-15
4-2-7. LCD PANEL .................................................. 4-16
4-2-8. CONNECTOR ASSY .................................... 4-17
4-3. KDL-55XBR45/55X4500 .................................... 4-18
4-3-1. REAR COVER AND STAND ASSY ........... 4-18
4-3-2. H1VM BOARD AND UNDER COVER ...... 4-19
4-3-3. FAN AND WOOFER SPEAKER ................. 4-20
4-3-4. G6, G7, GL AND K2 BOARDS ................... 4-21
4-3-5. AAS, CB1 AND FBA BOARDS .................. 4-22
4-3-6. SPEAKER AND GRILLE ............................. 4-23
4-3-7. LCD PANEL .................................................. 4-24
4-3-8. CONNECTOR ASSY .................................... 4-25
4-4. PACKING MATERIALS .................................... 4-26
4-4-1. KDL-40XBR45/40X4500 .............................. 4-26
4-4-2. KDL-46XBR45/46X4500 .............................. 4-27
4-4-3. KDL-55XBR45/55X4500 .............................. 4-28
KDL-40/46/55XBR45 (AUS), 40/46/55X4500 (NZ, ES)
H4 BOARD REMOVAL ............................... 1-25
........................................................................ 4-24
8
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