KDF Zircom Instruction Manual
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KDF Zircom Instruction Manual

Sintering furnace
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Table of Contents

Thank you for purchasing KDF's Sintering Furnace, Zircom.
Before using the unit, please read the manual thoroughly and
understand the capabilities and proper usage for this machine.
Please keep this manual in an easily accessible location for
future reference.
Contents
Safety Precautions ························· 1
Standard Accessories ····················· 4
Preparations before use ·················· 7
Operation ····································· 8
How to use ··································· 9
Periodic Maintenance ····················· 16
Error Messages ····························· 17
Specification ································· 18
Instruction Manual
W1016100-A

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Summary of Contents for KDF Zircom

  • Page 1: Table Of Contents

    Instruction Manual Thank you for purchasing KDF’s Sintering Furnace, Zircom. Before using the unit, please read the manual thoroughly and understand the capabilities and proper usage for this machine. Please keep this manual in an easily accessible location for future reference.

  • Page 2: Safety Precautions

    Safety Precautions About labels which are put on the unit. This mark means that do not fail to read the instruction manual before use of the unit. This mark means a warning that "Be careful not to jam something when the firing table moves up and down".
  • Page 3 ●In the event when there is smoke, abnormal odors or sounds, turn off the power, unplug immediately and contact the dealer for repairs. ●In the event when water enters the machine, turn off the power, unplug immediately and contact the dealer for advice. Continued use may cause electric shock or fire. ●In the event when debris enters the machine, turn off the power, unplug immediately and contact the dealer for advice.
  • Page 4 ●Unplug the main power cord from the power outlet when the machine is not in use for a long period of time. ●In case of a periodic machine maintenance, unplug the power cord from the power outlet. ●Do not handle the plug with wet hands. ●When you unplug the power cord from the power outlet, do not pull the cord.

  • Page 5: Standard Accessories

    Standard Accessories When you open the box, we recommend you to make sure that the following standard accessories are included. In addition, please check the unit for any damage or dent. Contact our technical support team if there is any damage. ※Cracked insulator inside the muffle chamber is normal.

  • Page 6: Descriptions Of Component Parts

    Descriptions of Component Parts ●Front View Quick Firing Tray Stand Quick Firing Stand Firing Table Operation Key LCD Panel Power Switch SD Card Slot Quick Firing Tray Stand ：Place to put firing tray and firing object. ：Place to put quick firing tray stand. Quick Firing Stand ：Table to place quick firing stand and it moves up and down.
  • Page 7 ●Back View Cooling Fan Eyebolt Line Fuse Handle Power Cord ：Φ 6.4-20A glass fuse. Line Fuse Cooling Fan ：Two fans on the back and left side of the unit.

  • Page 8: Preparations Before Use

    Preparations before Use Location & Environment ・Lift the unit up with catching hold of the bottom of the unit and handle on the back of the unit. ・Set up the unit on the center of a flat stable table. ・Keep the unit away from walls and other equipment. Leave the unit minimum of 20cm of space around the unit.

  • Page 9: Operation

    Operation Operation Panel Zircom features color LCD panel display. The display shows information for content of the program, firing process, etc. Firing operations and program input are operated by 11 keys. Display Panel Operation Panel Operation Panel Function Key (F1-F4) ：Move to each mode, input programs and etc.

  • Page 10: How To Use

    How to use Power On Standby Mode After powering on, the unit displays the Standby Mode which allows users to access to other modes. Please see the following instruction for the standby mode below. Display ：Current course number. Course ：Course name for current course number. Course Name ：Maximum temperature in the program.
  • Page 11 Programming Zircom allows users to program up to 100 courses with maximum of 20 STEPS per program. For each STEP, set temperature, time, table position, and buzzer type. ※Courses with ( ) are not adjustable. Programmable parameters and program instructions...
  • Page 12 3. Press [F1] key to enter the Program Mode. 4. Press ▲ to move to Course Name. 5. Input the Course Name (ZIRCOM) by using [F3] & [F4] key and . 6. Press ▼ to move back to STEP 1.
  • Page 13 Firing When programming is complete, you can start firing. Shown below is an example using course 98. ①During Standby mode, press ▲▼ button to select course 98. ②Press the key to move the table down to the lowest position. ③Place firing objects inside the firing tray. ④Place the firing tray on the quick firing stand.
  • Page 14 Key Operation F1 (Program) ：Access to Program Mode to make a change for the currently running program. Changes are effective from the next STEP. You cannot change the STEP that is in progress. The changes are reflected in the only operation in progress, it will not be saved in the storage data.
  • Page 15 Copy Mode Copy mode is used to copy programs between courses. Using Copy Mode ①Go to Stand-by mode, select the course you want to copy. ②Press the copy key to go to destination selection screen (shown below). ③Press ▲▼ and select the course number where you want to copy the program to. Selected course will be in yellow.
  • Page 16 Temperature correction ：It allows you to adjust the furnace temperature of 50 ℃ ± to 1500 ℃. For example, if you want to increase at 15 ℃ 1500 ℃, please set the +15 ℃. In that case, it will be about 1010 ℃ at 1000 ℃. The initial value is 0 ℃...

  • Page 17: Periodic Maintenance

    File name will be saved as "ZRM_MNT.csv". In a case of troubleshooting, please send this date to our technical support team VIA e-mail. Importing Firing Program from SD card to Zircom： Press (F4) key to import data from the SD Card.

  • Page 18: Error Messages

    Error Messages The unit shows a warning display as shown below. When there is an error sign, please follow the instruction carefully. When contacting our technical support team, please provide the error number. In the case when the unit is showing a warning sign due to abnormal or excessively loud noise, please turn off the unit and turn it back on.

  • Page 19: Specification

    Specification Product Name Zircom Power Requirement 220-240V±10% 50/60Hz Power Consumption 2.5kVA Inner Muffle Size Φ90×80(H)mm Double stack of accessory’s firing tray Overall Dimensions 300(W)×640(H)×450(D) mm Weight 29kg Temperature sensor JIS R Thermocouple Environment for use Indoor use Room Temperature 10～40℃...

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