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Fairchild FAN302HL User Manual

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User Guide for
FEBFAN302HL_CH442v1
Evaluation Board
FAN302HL 5V / 1A PSR Mobile Phone
Battery Charger
Featured Fairchild Product:
FAN302HL
Direct questions or comments
about this Evaluation Board to:
"Worldwide Direct Support"
Fairchild Semiconductor.com
© 2011 Fairchild Semiconductor Corporation
1
FEBFAN302HL_CH442v1 • Rev. 1.0.0

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Summary of Contents for Fairchild FAN302HL

  • Page 1 User Guide for FEBFAN302HL_CH442v1 Evaluation Board FAN302HL 5V / 1A PSR Mobile Phone Battery Charger Featured Fairchild Product: FAN302HL Direct questions or comments about this Evaluation Board to: “Worldwide Direct Support” Fairchild Semiconductor.com © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 2: Table Of Contents

    PCB Layout ..........................28     Bill of Materials ........................29     Transformer Specification ...................... 30     7.1. Specification Approval ....................30     Revision History ........................34     © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 3: General Introduction

    1. General Introduction This document describes a 5W power supply using a FAN302HL device. This power supply is targeted for mobile phone battery chargers with a 10mW solution and requiring high efficiency. To get the standby power consumption lower than 10mW at 230V...

  • Page 4: Input Current

    Measure the input wattage and output voltage at no load. 2.2.2. Test Result Input Voltage Input Wattage (mW) Output Voltage (V) Specification 90V / 60Hz 5.116 115V / 60Hz 5.116 <10mW 230V / 50Hz 5.116 264V / 50Hz 5.116 © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 5 2.2.3. Measured Waveforms Ch1: V Ch2: V Ch3: V Figure 1. 90V / 60Hz at No Load Ch1: V Ch2: V Ch3: V Figure 2. 264V / 50Hz at No Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 6: Startup Time

    <3s 264V / 50Hz 2.3.3. Measured Waveforms Ch1: V Ch4: V Figure 3. 90V / 60Hz at Maximum Load Ch1: V Ch4: V Figure 4. 264V / 50Hz at Maximum Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 7: Dc Output Rising Time

    4.841 3.185 <20ms 264V / 50Hz 4.882 3.229 2.4.3. Measured Waveforms Ch4: V Figure 5. 90V / 60Hz at Maximum Load Ch4: V Figure 6. 90V / 60Hz at No Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 8 Ch4: V Figure 7. 264V / 50Hz at Maximum Load Ch4: V Figure 8. 264V / 50Hz at No Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 9: Line And Load Regulation

    Average Efficiency Test Result Efficiency(%) Input Voltage 25% Load 50% Load 75% Load 100% Load Avg. Spec. 115V / 60Hz 76.06% 75.34% 75.45% 73.30% 74.79% Avg>68.17% 230V / 50Hz 72.91% 73.52% 74.28% 74.39% 73.78% © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 10: Output Ripple And Noise

    10μF capacitor paralleled with a high-frequency 0.1μF capacitor across each output. 2.7.2. Test Result Before Leaving Input Voltage Max. Load (mV) Burst Mode (mV) Min. Load (mV) Spec. 90V / 60Hz 115V / 60Hz <150mV 230V / 50Hz 264V / 50Hz © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 11 2.7.3. Measured Waveforms Ch4: V Figure 10. 90V / 60Hz at Maximum Load AC and Burst Ripple Ch4: V Figure 11. 264V / 50Hz at Maximum Load AC and Burst Ripple © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 12: Step Response

    115V / 60Hz 105.6 112.0 230V / 50Hz 93.6 86.4 2.8.3. Measured Waveforms Ch4: V Figure 12. 115V / 60Hz at Step Response Ch4: V Figure 13. 230V / 50Hz at Step Response © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 13: Over-Power Protection

    The AC waveform should be off at zero degrees. 2.10.2. Test Result Input Voltage Hold-up Time (ms) Specification 90V / 60Hz 11.84 115V / 60Hz 26.06 230V / 50Hz 108.7 264V / 50Hz 149.5 © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 14 2.10.3. Measured Waveforms Ch1: V Ch4: V Figure 14. 90V / 60Hz at Maximum Load Ch1: V Ch4: V Figure 15. 264V / 50Hz at Maximum Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 15: Short-Circuit Protection

    Ch2: V sense Ch3: V Ch4: V Figure 16. 90V / 60Hz at Maximum Load Short Ch1: V sense Ch3: V Ch4: V Figure 17. 264V / 60Hz at Maximum Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 16: Brownout Test

    Test Result Output SC Min. Load (V) Max. Load (V) Near OPP (V) Spec. (Max. Value) (V) 90V / 60Hz 7.110 8.819 8.829 16.30 <24V 264V / 50Hz 7.830 8.772 8.826 16.10 © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 17 2.13.2. Measured Waveforms Ch2: V Ch3: V Figure 18. 90V / 60Hz at No Load Ch2: V Ch3: V Figure 19. 90V / 60Hz at Maximum Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 18 Ch2: V Ch3: V Figure 20. 90V / 60Hz at Short Circuit Ch2: V Ch3: V Figure 21. 264V / 50Hz at No Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 19 Ch2: V Ch3: V Figure 22. 264V / 50Hz at Maximum Load Ch2: V Ch3: V Figure 23. 264V / 50Hz at Short Circuit © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 20: Voltage Stress On Mosfet And Rectifiers

    264V / 50Hz, Max. Load, Output Short 627V 37.8V 264V / 50Hz, Max. Load Turns Off 621V 37.8V 2.14.3. Measured Waveforms Ch1: V drain Ch4: V diode Figure 24. 264V / 50Hz at Maximum Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 21: Constant Voltage (Cv) And Constant Current (Cc) Curves

    4.95 1000 Io(mA) Figure 26. Constant Voltage Curve Vo(V) 90V 25Deg 115V 25Deg 230V 25Deg 264V 25Deg Io(mA) 900 1000 1100 1200 1300 1400 1500 1600 Figure 27. Constant Current Curve © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 22: Sovp Test

    5.773V 5.564V 5.787V 2.16.3. Measured Waveforms CH1: V CH2: V CH3: V CH4: V Figure 28. Minimum Load CH1: V CH2: V CH3: V CH4: V Figure 29. 264V Minimum Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 23: Over-Temperature Protection Test (Otp)

    Measure the output voltage and Gate when the IC temperature exceeds 140°C. 2.17.2. Test Result CH2: V GATE CH3: V CH4: V Figure 30. Maximum Load CH2: V GATE CH3: V CH4: V Figure 31. 264V Maximum Load © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 24: Emi Test

    EN55022Q EN55022A EN55022A 150 kHz 30 MHz 150 kHz 30 MHz Date: 16.NOV.2010 20:15:52 Date: 16.NOV.2010 20:17:41 Line at 230V Neutral at 230V Figure 32. Conduction EMI — Line and Neutral © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 25: Surge Test

    PASS 90◦ L-PE 4.4KV PASS 180◦ PASS 270◦ PASS 0◦ PASS 90◦ N-PE 4.4KV PASS 180◦ PASS 270◦ 2.20. ESD Test Air Discharge (+/-16.5KV) Contact Discharge (+/-8.8KV) PASS PASS PASS PASS © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 26: Photographs

    3. Photographs Figure 33. Front Side Figure 34. Flank Side / Side View © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 27: Schematic

    4. Schematic Figure 35. Circuit Schematic © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 28: Pcb Layout

    5. PCB Layout Figure 36. Front Side Figure 37. Back Side © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 29: Bill Of Materials

    SMD REGULATOR SOT-23 ±1% KA431SAMF2TF FAIRCHILD MOS 4.5A/650V TO-251 SPU04N60C3 INFINEON Phototransistor Output Opto-coupler SMDIP-B FOD817S FAIRCHILD PWM Controller SOP8 FAN302HLMY FAIRCHILD USB 4411-02003L DINTEK PCB PLM0110 REV1 For FAN302HL 5W 2*5 © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 30: Transformer Specification

    Guo long Huang TRN-0312 N O. (02)29447647 No.26-1, Lane 128, Sec. 2, D W G SEN HUEI INDUSTRIAL CO., LTD. I1201 N O. Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 31 Ci wun Chen Guo long Huang TRN-0312 N O. (02)29447647 No.26-1, Lane 128, Sec. 2, D W G SEN HUEI INDUSTRIAL CO.,LTD. Singnan Rd., Jhonghe City, Taipei N O. County 235, Taiwan (R.O.C.) © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 32 Ci wun Chen Guo long Huang TRN-0312 N O. (02)29447647 D W G No.26-1, Lane 128, Sec. 2, SEN HUEI INDUSTRIAL CO.,LTD. N O. Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...
  • Page 33 Ci wun Chen Guo long Huang TRN-0312 N O. (02)29447647 D W G No.26-1, Lane 128, Sec. 2, SEN HUEI INDUSTRIAL CO.,LTD. N O. Singnan Rd., Jhonghe City, Taipei County 235, Taiwan (R.O.C.) © 2011 Fairchild Semiconductor Corporation FEBFAN302HL_CH442v1 • Rev. 1.0.0...

  • Page 34: Revision History

    Fairchild warrantees that its products meet Fairchild’s published specifications, but does not guarantee that its products work in any specific application. Fairchild reserves the right to make changes without notice to any products described herein to improve reliability, function, or design.
  • Page 35 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Fairchild Semiconductor FEBFAN302HL_CH442V1...

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