Page 4
Liability Labrie Enviroquip Group assumes no liabilty for any incidental, consequential, or other liability that might result from the use of the information contained in this document. All risks and damages, incidental or otherwise, arising from the use or misuse of the information contained herein are entirely the responsability of the user.
Service and Maintenance on the M ™ ..........................3 INIMAX Warning ........................................ 3 Warranty Registration Form ................................. 3 To Contact Labrie Plus ..................................4 In the U.S....................................... 4 In Canada ...................................... 4 Safety ................... 5 Conventions ....................................... 5 Basic Safety Notions ..................................5 Responsibilities ....................................
Page 6
iv Table of Contents Proximity Switch Adjustment ............................. 37 Adjusting Packer Extend Limit/Proximity Switch ......................38 Adjusting Packer Retract Limit Switch ..........................42 Adjusting Tailgate Unlocked Proximity Switch ......................44 Adjusting Tailgate Fully Open Proximity Switch ......................46 Adjusting Left-Hand Side Hopper Door Limit Switch (optional) ................47 Adjusting Crusher Panel Up Limit Switch ........................
Page 7
Tailgate Locking Mechanism ..............................125 Tailgate Unlocking Spontaneously ..........................127 Tailgate Lowering Spontaneously ..........................128 Multiplexing ................129 Labrie’s Multiplexed System ..............................129 Cart Counter (optional) ..............................130 Warning and Caution Messages ............................131 Hydraulic Oil Temperature Indicator (optional) ......................137 Time and Date Indicator ..............................
Page 8
vi Table of Contents Adjusting Arm Speed ................................164...
INIMAX 153164_R0). Parts and assemblies For parts and assemblies used on the M ™, with INIMAX their respective Labrie numbers for ordering purposes, please refer to the M ™ Parts Manual (part# INIMAX 153169_R0). About the Schematics For schematics concerning body parts, refer to the ™...
If, however, the end-user chooses to operate the arm-equipped M ™ with more than one INIMAX worker, they shall advise Labrie Enviroquip Group of this situation. Labrie will then determine and supply, at the customer’s expense, the safety items that are required in such a case.
INIMAX Warranty Registration Form Do not forget to complete the Warranty Registration Form and send it to Labrie Enviroquip Group. Make sure to indicate the “in-service” date. This date will be used to start the warranty period. Otherwise, the date of delivery from the factory will be used instead.
4 Introduction To Contact Labrie Plus In the U.S. Address: 1981 W. Snell Road Oshkosh, WI 54904 Toll Free: 1-800-231-2771 Telephone: 1-920-233-2770 General Fax: 1-920-232-2496 Sales Fax: 1-920-232-2498 Parts and warranty: During business hours, 7:00 AM to 7:00 PM Central Standard Time...
Safety It is mandatory to read the entire Operator Manual before performing any maintenance task on this vehicle. Conventions Danger! Indicates a hazardous situation which, if not avoided, will result in serious injury or death. Warning! Indicates a hazardous situation which, if not avoided, could result in serious injury or death.
6 Safety Danger! Never get in the hopper area when the engine is running. Only authorized personnel may do so following a lockout/tagout procedure (See Locking Out and Tagging Out the Vehicle on page 20). Responsibilities Safety is everybody’s responsibility. Both employer and employee must play their part to ensure the safety of the operator, the vehicle, and its immediate surroundings.
Safety 7 Employee’s Responsibilities It is the responsibility of the employee: To enforce all safety measures to meet the requirements established by the employer. To operate the M ™ only after having received instruction and training. INIMAX To perform routine daily unit inspections. To immediately report any damage or malfunction of the vehicle to the employer or supervisor.
Enviroquip Group customers elect to operate the vehicle with more than one worker, additional safety items shall be installed to protect the co-worker from hazardous situations. In such cases, Labrie Enviroquip Group must be informed of every and all units that will be operated MPORTANT by more than one worker.
Page 17
Safety 9 Do not operate this vehicle if there are any signs of damage or incomplete repairs. Report any doubts that you might have and any safety service requirements regarding this vehicle to a supervisor. When removing nylon locknuts, always replace them with new ones. Before opening and closing the tailgate(s), make sure no one is behind the vehicle.
10 Safety Warning! Units with two driving positions: Prior to changing driving position, stop the vehicle, apply the parking brake, push the emergency button and stop the engine. Properly adjust mirrors and set driving control switches including the arm-controlling joystick (if applicable) to the new driving position before restarting the engine.
Safety 11 Figure 2-1 Fire extinguishers and first aid kit 5-lb fire extinguisher Optional 20-lb fire extinguisher First aid kit Safety Kits A first aid kit (see Figure 2-1), a flare kit and a triangle kit are provided with the truck. Safety Features Global Motion Sensors (Optional) This OPTIONAL safety system is used to detect objects located behind the truck.
Page 20
12 Safety When the system is turned on, a green light on the cab control box should light up to indicate that the system is operating. When an object is detected, a yellow light comes on and an audible alarm is heard.
Safety 13 Troubleshooting and Maintenance For information on troubleshooting and maintenance, refer to the Troubleshooting Guide of Global Sensor Systems Inc. : Above illustrations taken from the Installation Manual of Global Sensor Sytems Inc. Back Up Alarm The back up alarm sounds when the truck is in reverse or the tailgate is open.
14 Safety Tailgate Safety Prop Setting the Tailgate Safety Prop The tailgate safety prop (see Figure 2-2) is used to support and keep the tailgate open during inspection or maintenance procedures. It is mandatory to set the safety prop each time the tailgate is open for such purposes.
Page 23
Safety 15 Figure 2-3 Safety pin Start the engine. Turn on the pump. Danger! Prior to raising the tailgate, make sure that no one is standing behind the vehicle and that the body is empty. With the T switch on the multiplexed control module (see Figure 3-7), raise the AILGATE tailgate about 3 feet (enough to raise the safety prop).
Page 24
16 Safety Putting the Tailgate Safety Prop Back in Place To put the tailgate safety prop back in its home position: Start the engine. Turn on the pump. Raise the tailgate by about 3 feet. Raise the tailgate safety prop. Figure 2-5 Raising the tailgate safety prop Release your grip on the safety prop to set it in its home position.
Safety 17 Put the safety pins back in place. Camera System (optional) ™ units can be equipped with up to four (4) cameras; one inside the hopper (see Figure INIMAX 2-7), one on the tailgate (see Figure 2-8), one on the outside of the right hopper wall (see Figure 2-9), and one on the left-hand side mirror (see Figure 2-10).
18 Safety Figure 2-9 Camera on the right hopper wall Figure 2-10 Camera on the left-hand side mirror Figure 2-11 LCD color monitor Tailgate Holding Valve Located under the rear section of the body, this holding valve (see Figure 2-12) ensures that the tailgate will not open during the packing cycle.
Safety 19 Figure 2-12 Tailgate holding valve Prior to Start Up Before starting the vehicle: Inspect vehicle for leaks. Make sure the main valve (ball valve) on the suction line is fully open before starting the vehicle (see Figure 2-13). Figure 2-13 Main valve (ball valve) on suction line Warning!
20 Safety The switch should turn to a green light. Figure 2-14 Hydraulic pump switch on the multiplexed module Locking Out and Tagging Out the Vehicle For any inspection, repair or general maintenance being done on the vehicle, whether on the road or at the shop, it is the employer’s responsibility to establish and see to the application of a proper lockout and tagout procedure.
Safety 21 Figure 2-16 Master switch Put an “O ” tag on the driver’s wheel and on the front windshield. ERVICE Use safety props to block any system that could move by gravity (open tailgate, etc.). Drain all air tanks. Verify and inspect any security device and/or mechanism to make sure that there is no bypass and that they are all functional.
Page 30
22 Safety Figure 2-17 Drain valve on air tank...
Clean the contact surface between the body and chassis. Labrie Enviroquip Group recommends cleaning the chassis after every unloading. Remove any stacked garbage from the hopper area after each body unloading.
24 General Maintenance Preventive Maintenance Chart Component/System Verification Daily Weekly Monthly Yearly Page Limit switches Proper adjustment of See page 37 the limit switches is imperative Check and clean area around switches Lubrication Lubricate the packer See page 68 and its accessories. See lubrication chart on side of the vehicle Wiring System...
26 General Maintenance Maintenance personnel must perform weekly inspection and maintenance. Greasing all moving parts on a daily basis is very important and proper adjustment of the limit and proximity switches is mandatory, especially on vehicles equipped with a multi-cycle feature. For more information on the lubrication schedule, see Lubrication Charts on page 62.
General Maintenance 27 Fully open the tailgate by pressing the T switch on the multiplexed control module AILGATE (see Figure 3-7). Fully extend the packer by pressing the green P button on the control packer station (see Figure 3-8). Danger! Never enter the hopper while the packer is moving.
28 General Maintenance Inspect the hydraulic system, including hoses, pipes, connectors, and cylinder (see Figure 3-5). There should neither be dirt or garbage on the cylinder rod ends nor scratches on the rod itself. There should not be leaks on the hoses and pipes. Figure 3-5 Packer hydraulic system Pipes...
Page 37
General Maintenance 29 Figure 3-7 Tailgate up switch On the packer control station, press the green P button to fully extend the packer (see Figure 3-8). When the packer has reached its fully extended position (see Figure 3-9), press the red button to stop the packer (see Figure 3-10).
Page 38
30 General Maintenance Figure 3-9 Packer in fully extended position Packer Figure 3-10 Emergency stop button Proceed with the tagout/lockout procedure. Refer to “Locking Out and Tagging Out the Vehicle” on page 20. Unscrew the nut (see Figure 3-11) at the left-hand side of the packer tip to remove the cylinder pin.
General Maintenance 31 Figure 3-12 Removing the packer Cylinder pin Ring handle On the packer control station, press the yellow P button to retract the cylinder ACKER ETRACT (see Figure 3-13). Install any safe lifting device and hook the packer by the ring handle (see Figure 3-12). Pull the packer out of the side rails and place it in a safe work area.
32 General Maintenance Figure 3-14 Cutting the wear plate panel Cut here Weld the new wear plate panel to the packer (see Figure 3-15 for welding specifications). Figure 3-15 Welding specifications : This operation is valid for the wear plate panels located on both sides of the packer. Reinstall the packer inside the body (see Reinstalling the Packer below).
Page 41
General Maintenance 33 To reinstall the packer, proceed this way: Make sure the tailgate is properly open, and all packer components are properly assembled. Proceed with the tagout/lockout procedure. Refer to “Locking Out and Tagging Out the Vehicle” on page 20. Use a safe lifting device and hook the packer by the ring handle (see Figure 3-12).
Page 42
34 General Maintenance Figure 3-17 Auto-eject switch Put the tailgate safety prop back to its home position. Close the tailgate completely by pressing the T switch on the multiplexed control AILGATE mudule (see Figure 3-18). Figure 3-18 Tailgate down switch...
General Maintenance 35 Tailgate The tailgate of the M ™ is subject to frequent movements, and therefore, must be frequently INIMAX inspected and maintained to keep its high level of performance. The hinges and pins are parts of the tailgate that should particularly be looked at in search of any type of wear or metal fatigue. Tailgate rubber seal should also be looked at for signs of wear or damage that may hinder its effectiveness.
36 General Maintenance Proximity and Limit Switches Proximity and limit switches act as remote electrical on/off switches and must be adjusted properly. Warning Proximity and limit switches must function properly. Serious damage to the equipment, injuries or death may occur if you operate the machinery with improperly adjusted switches.
General Maintenance 37 Limit Switch Adjustment The following is the general procedure for adjusting all the limit switches used on the M ™, INIMAX except for the mid-height limit switch, which calls for a different method of adjustment (see All limit switches MUST be working at all times.
38 General Maintenance To adjust a proximity switch: Loosen the proximity switch nuts. Adjust the proximity switch so that there is a gap of approximetely 3/16 of an inch (4.8 mm) between the plate (target) and the switch. Tighten up the nuts. Test the operation.
Page 47
General Maintenance 39 Figure 3-22 Packer extend limit/proximity switches Limit switch Proximity switch The Packer Extend limit/proximity switch sends a signal to the controller module that the packer panel has reached its extended packing position. Once the signal from the limit/proximity switch is received, the module prompts the packer to retract to complete its packing cycle.
Page 48
40 General Maintenance Proceed with the tagout/lockout procedure. Refer to “Locking Out and Tagging Out the Vehicle” on page 20. Never get on the hopper area while the engine is running. Danger! Get on the hopper area. Free the limit switch from any dirt or debris that may cause the switch to malfunction. Turn on the engine and the hydraulic system (P switch activated).
Page 49
General Maintenance 41 Fully retract the packer and press the green P button to start a complete cycle and test the efficiency of the limit switch. : Repeat this procedure until you achieve the proper settings for the limit switch. B.
42 General Maintenance Turn off the engine. Proceed with the tagout/lockout procedure. Refer to “Locking Out and Tagging Out the Vehicle” on page 20. Never get on the hopper area while the engine is running. Danger! Adjust the Packer Extend proximity switch. Loosen the proximity switch nuts.
Page 51
General Maintenance 43 When the Packer Retract limit switch needs adjustment, it is usually because it no longer stops the packer (bottoming out) or prevents automatic cycles from working properly. A well adjusted Packer Retract limit switch should prevent the packer from making a knocking noise when it stops during retraction in speed-up mode.
44 General Maintenance Turn on the engine and engage the hydraulic system (P switch activated). Caution Make sure the ball valve on the suction line is fully open before starting the vehicle. Fully retract the packer and press the green P button to start a complete cycle and test the efficiency of the limit switch.
Page 53
General Maintenance 45 Figure 3-26 Tailgate proximity switch (unlocked position) Plate Proximity switch To adjust the tailgate unlocked proximity switch: Start the engine and engage the hydraulic system. Loosen the nuts located on each side of the proximity switch bracket (see Figure 3-27). : The second nut is on the hidden side of the body wall.
46 General Maintenance Remove both tailgate-locking pins before proceeding with this test. MPORTANT Warning! Ensure that no one is standing behind or near the tailgate when adjustment procedure is carried out. Adjusting Tailgate Fully Open Proximity Switch The M ™ has a feature that allows the operator to unload all the refuse collected during his run INIMAX with the press of a single switch.
General Maintenance 47 The proximity switch light should turn on when the target is detected. Slightly close the tailgate a couple of inches. As the target should not be detected by the proximity switch at such a position, the switch light should be off.
48 General Maintenance Repeat the adjustment procedure if need be. Figure 3-30 Limit switch Detection lever adjustment screws Adjusting Crusher Panel Up Limit Switch The crusher panel up limit switch disables the arm operation when the crusher panel is not in its stowed position and redirects the arm power to the crusher panel up function when the arm joystick deadman switch is activated.
General Maintenance 49 Unscrew the lever adjustement screws of the limit switch (see Figure 3-30). 2 a. Raise or lower the detection lever a little bit and tighten up the screws. 2 b. Depress deadman switch on joystick until crusher panel reaches the up position. The crusher panel should go up, and the arm should start to move when the crusher panel reaches the up position.
50 General Maintenance If the arm is still operative despite of the fact that the upper door is fully closed, an adjustment of the fully closed upper door limit switch is required. Figure 3-32 Fully closed upper door limit switch : In Ontario, provincial regulations require the use of this limit switch.
Page 59
General Maintenance 51 Figure 3-33 Arm stowed limit switch This limit switch is located behind the left gripper finger when facing the arm. To adjust the arm stowed limit switch: Park the vehicle on safe and level ground. Fully open the gripper and retract the arm alongside the body. Adjust the limit switch in such a way that the A warning light on the dashboard XTENDED...
52 General Maintenance Repeat the procedure until the limit switch is properly adjusted. Danger! All limit switches MUST be working at all times. Otherwise, the operator may not be aware that the arm is not fully retracted or that the grabber is open or closed. This may cause an accident, injuries or property damages.
Page 61
General Maintenance 53 Open the black plastic spring equipped retracting cover that is on top of the arm base (see Figure 3-37). Use a stepladder for easy access to that part of the arm. Unscrew the lever screws of the limit switch (see Figure 3-38). Raise or lower the detection lever a little bit and tighten up the screws (see Figure 3-38).
54 General Maintenance Figure 3-37 Helping-Hand arm base Top cover plate Figure 3-38 Arm parked limit switch adjustment Curved cover plate Screws Detection lever Adjusting Mid-Height Limit Switch The mid-height limit switch is located at the base of the Helping-Hand (Figure 3-39).
Page 63
General Maintenance 55 To adjust the mid-height limit switch: Fully extend the arm. Danger! Do not stand directly in the path of the arm while carrying out these tasks. If not already done, raise the grabber to 90 degrees. Turn off the engine. Proceed with the tagout/lockout procedure.
56 General Maintenance Painting and Finishing Type of surface finishing and painting finishing recommended: SURFACE PREPARATION: Grit blasting or sandblasting for a 1.5 to 2.5-mil deep profile. PRIMARY COAT: Urethane Primer to get a minimum thickness of 2 mils (dry). FINISHING COAT: Topcoat polyurethane: 2-mil deep single coat (dry).
Lubrication LUBRICATE, LUBRICATE, LUBRICATE! Insufficient lubrication is a major cause of component failure on all refuse vehicles. The M ™, like most INIMAX equipment, has many points that require grease. See the following sections for detailed lubrication points on packer, cylinder pins, hopper door hinges and body-chassis hinges.
It is recommended to have hydraulic oil tested and analysed by a lab to prevent hydraulic system or pump failures. This will also optimize the oil change frequency. Apply the following procedure to take oil samples on Labrie vehicles. : The procedure may differ from other laboratories sample kits.
Lubrication 59 Figure 4-1 Oil sample coupler Filter cover Sample coupler Hydraulic tank Remove the cap from the sample coupler and clean the coupler with a clean rag. Push on the coupler spring ball using a small tip to purge oil before taking a sample. The residual pressure in the system will push the oil out of the coupler.
Page 68
60 Lubrication Figure 4-3 Probe cap and tip Install the probe on the coupler to fill the sample bottle. Use an EMA coupler with M16 × 2.0 threads. Fill the bottle to the level mark (the pump must be engaged to do this). Remove excess oil through the vent.
Page 69
Lubrication 61 Put the seal cover over the bottle cap. Figure 4-6 Sealing the bottle Sealed sample Fill the identification form (sticker) and apply it on the sample bottle. Figure 4-7 Identification form (sticker)
62 Lubrication Lubrication Charts Lubrication charts found in this manual may differ from the ones displayed on the vehicles. For indications regarding lubrication, always refer to the charts on the vehicles. Figure 4-8 Lubrication charts on a M ™ vehicle INIMAX...
Page 71
Lubrication 63 Figure 4-9 Lubrication chart - M ™ INIMAX LUBRICATION CHART, MINIMAX DETAIL (A) VIEW FROM LEFT-HAND SIDE VIEW FROM VIEW FROM UNDERNEATH UNDERNEATH THE PACKER THE PACKER SEE DETAIL (A) SEE DETAIL (A) LUBRICATION CHART * DESCRIPTION FREQUENCY...
Lubrication 65 Caution! Never grease the side rails and the outside of rollers. Sand and other abrasives stick to grease. This results in premature component wear. Caution! Because of their intensive use, the packer and its accessories must be lubricated every working day.
66 Lubrication Tailgate Greasing Tailgate Hinges, Locking Mechanism and Cylinder Pins It is important to lubricate the tailgate hinges, locking mechanism and cylinder pins with multipurpose grease (see Recommended Lubricants on page 57) as per the lubrication schedule. Caution! Excessive wear might compromise the proper working condition of the tailgate. Also, inspect the welds around hinges.
68 Lubrication Packer Packer components that need to be lubricated include follower panel rollers and cylinder rear/front pins. Use multipurpose grease (see Recommended Lubricants on page 57) to lubricate these components as per the lubrication schedule. Before you proceed with lubrication, make sure all safety measures have been properly Caution! taken.
Lubrication 69 Figure 4-16 Remote grease fitting Figure 4-17 Cylinder rear pin and remote grease fitting hose Rear pin Hose Follower Panel Rollers To lubricate the follower panel rollers (see Figure 4-18): Fully retract the packer. Turn off the engine and disengage the hydraulic pump. Proceed with the lockout procedure.
70 Lubrication Figure 4-18 Follower panel rollers Figure 4-19 Access cover plates Hopper Door Hinges To protect and reduce wear on hopper door hinges, lubricate them regularly with multipurpose grease (see Recommended Lubricants on page 57). To lubricate the hopper door hinges: Turn off the engine and disengage the hydraulic pump.
Page 79
Lubrication 71 Locate the grease fitting on top of each door hinge. Apply lubricant with a grease gun. There are 2 hinges on each hopper door for a total of 6. Figure 4-20 Grease fitting on top of door hinges...
Hydraulic System Maintenance on the hydraulic system must be carefully and regularly done. The hydraulic system supports most of the functions of the M ™ body. INIMAX As with all hydraulic systems, it may be necessary to periodically check and adjust the pressure relief settings.
: The ball valve on the hydraulic tank must be completely open before engaging the pump or starting the engine. Labrie Enviroquip Group requires that the hydraulic fluid and return oil filter be changed and that the strainer be cleaned before changing the hydraulic pump.
Hydraulic System 75 temperature To inspect the hydraulic oil color: Make sure the M ™ is parked in a safe area for maintenance. INIMAX Turn on the engine and then the hydraulic system. Return all hydraulic devices to their “home” position (retract the packer, close the tailgate, etc.). : The “home”...
76 Hydraulic System When the dual vane pump is turned on, the IFM electronic control module ( ) starts monitoring vehicle and engine speed, and allows the vane pump to engage (or not). If the vehicle is going faster than 15 mph (25 km/h) or if engine speed exceeds 900 rpm, the vane pump will not engage. After the pump is engaged, it will stay engaged at any engine speed under 2,300 rpm (for more information, see Allison Transmission Parameters on page 150).
Hydraulic System 77 • Tailgate: 4 ways, 3 positions • Packer: 4 ways, 3 positions • Crusher panel: 4 ways, 3 positions : All sections are electro-hydraulically actuated. For more information on the body control valve, see Main Hydraulic Schematic on page 99. To learn how to adjust hydraulic pressure, see Adjusting Hydraulic Pressure on page 83.
78 Hydraulic System • Lifting arm section (up/down): proportional, no load sensor relief Inspecting the Pump The hydraulic pump is powered by the vehicle engine through a drive shaft and a PTO. The pump should be visually inspected every working day. Figure 5-5 Pump When inspecting the pump:...
Page 87
Hydraulic System 79 Apply Loctite 243 (medium strength) on the bolt before assembly. Install a steel wire on the yoke bolt (the wire must be fixed tight around the bolt).
80 Hydraulic System Figure 5-6 Steel wire on yoke Drive shaft Yoke Bolt Steel wire Use the following parts: QUB00700 (bolt) and 154503 (steel wire). Priming a New Pump To prevent cavitation or air in the hydraulic system after installing a new pump or even when flushing the hydraulic system, make sure to prime the pump before starting the engine.
Hydraulic System 81 Start the engine. You can slowly raise the engine RPM only after 5 minutes. When you raise the RPM, always make sure that the pump does not make excessive noise. Before putting the vehicle back in service, recalibrate the system pressures. : For units equipped with a vane pump.
Figure 5-10 Pressure gauge and ball-end hex key The pressures of the various hydraulic functions of the Minimax are set up at the factory for optimal performance. However, when you perform maintenance work on the hydraulic system of the truck, you may need to adjust the hydraulic pressure for a number of reasons.
84 Hydraulic System Figure 5-11 0–4000 psi pressure gauge Disconnect the packer retract proximity switch. Activate the packer retract until it reaches end of stroke. Check the pressure on the gauge to make sure the pressure builds up in the system. Adjust the body control relief valve as needed by loosening the locknut and by turning the adjustment screw.
Hydraulic System 85 Using the adjustment screw located on the front of the valve, adjust the maximum pilot pressure to 550 +/- 50 psi (see G in Figure 5-12). Warning! Replace the 0 - 600 psi pressure gauge with a 0 - 5000 psi pressure gauge for step 12. : The generated pilot pressure port and the main relief valve pressure port are the same.
Page 94
86 Hydraulic System Control levers (see Figure 5-13) are delivered with the vehicle to make pressure adjustments and to manually operate the arm if neccessary. Figure 5-13 Control levers and quick coupler Control levers Quick coupler Before performing the following procedure, make sure that all function levers and their adjustment MPORTANT screws have been properly identified on the valve.
Hydraulic System 87 Adjust the main relief valve to 2000 psi using the adjustment screw, turning the hex wrench clockwise to raise pressure, or counterclockwise to lower pressure. Figure 5-14 Relief adjustment screw Main relief valve Adjusting Gripper Pressure Danger! Do not stand directly in the path of the arm while carrying out these adjustments.
Page 96
88 Hydraulic System Figure 5-15 Quick-connect coupler Warning! Make sure that the ball valve on the suction line is completely open before starting the engine. Failure to do so may damage the hydraulic system. Put the transmission in Neutral, start the engine and engage the hydraulic pump. Adjust gripper pressure: Close the gripper using the corresponding lever on the valve.
Hydraulic System 89 Adjusting Pressure on Cart Tipper Valve (if installed) This section describes the procedure for adjusting the cart tipper hydraulic pressure on the tipper control valve (see Figure 5-17). Figure 5-17 Tipper control valve Lever Relief valve For this procedure, use a 0 - 4000 psi pressure gauge. To adjust the cart tipper pressure: Start the engine and engage the hydraulic system.
90 Hydraulic System Figure 5-18 Flow divider Quick-connect coupler Rubber Cover Emptying the Hydraulic Tank To empty the hydraulic tank: Prepare the vehicle: Apply the parking brake 1 a. Start the engine 1 b. Engage the hydraulic pump 1 c. Retract all cylinders (packer, crusher panel, tailgate, etc.) 1 d.
Hydraulic System 91 Figure 5-19 Drain plug Replacing Hydraulic Oil Caution! Highly contaminated hydraulic fluid must be changed promptly to avoid damaging the hydraulic system. To do so: Empty the hydraulic tank (see Emptying the Hydraulic Tank on page 90). With a clean dry cloth attached to a stick, remove all metal particles and debris accumulated at the bottom of the hydraulic tank: Remove the access panel (see Figure 5-20).
92 Hydraulic System Reinstall the access panel, the strainer and the return filter housing. Reinstall the filler cap and fully open the ball valve. Caution! Failure to open the ball valve may seriously damage the pump and the hydraulic system. Start the engine.
Page 101
Hydraulic System 93 Figure 5-20 Hydraulic tank Access panel Return filter Strainer Suction line...
Page 102
94 Hydraulic System Figure 5-21 Strainer assembly Strainer...
Hydraulic System 95 Replacing Filter Elements To protect new components of the hydraulic system, the return filter element must be changed after MPORTANT the first 50 hours of operation of the vehicle. Change the element twice a year afterwards (see Preventive Maintenance Chart on page 24).
96 Hydraulic System Replace the filter element with a new one. Figure 5-24 Filter element Reinstall the filter head cover. Inspecting Hydraulic Cylinders Danger! Always lock out and tag out the vehicle when inspecting or performing maintenance on the vehicle (see Locking Out and Tagging Out the Vehicle on page 20) . You must inspect hydraulic cylinders at least once a month.
Hydraulic System 97 Detecting Cylinder Internal Leaks An internal leak is caused by a damaged seal inside the hydraulic cylinder (see 1 in Figure 5-25). Because the cylinder is leaking oil inside (bypassing), a certain amount of pressure is lost, reducing the efficiency of the cylinder and its capacity to push and/or pull.
Electrical System The electrical system chapter is divided into two sections. The first section describes how the electrical components work and the second section describes how to adjust and repair the electrical components. How the Electrical System Works The electrical system includes: Control panel Electronic controller (multiplex system) Limit/proximity switches...
Page 110
The use of this electronic controller enables mechanics to perform troubleshooting, which facilitates the debugging process. Labrie Enviroquip Group offers training on this technology. To know more about electronic controllers and training schedule, please call LabriePlus.
Electrical System 103 Adjusting and Repairing Electrical Components The required electrical system adjustments include: Circuit breakers and fuses Packer extend limit switch Packer retract limit/proximity switch Tailgate unlocked proximity switch Tailgate fully open proximity switch Left-hand side hopper door limit switch Crusher panel up limit switch Fully open upper door limit switch Fully closed upper door limit switch...
Page 112
Never hold down the reset button when the reset operation fails. This may result in severe electrical damage. Report this problem to your supervisor and maintenance department. : Consult the OEM manual for information on equipment not manufactured by Labrie Enviroquip Group.
To avoid problems with the air system of your vehicle (especially in cold weather conditions), Labrie Enviroquip Group strongly recommends draining the ™ air tanks at the end of every workday and INIMAX prior to any maintenance.
116 Pneumatic System Figure 7-1 Drain valves Pay particular attention to the dryer cartridge. On this type of equipment, the compressor works all MPORTANT the time due to the frequent use of the brake system. As a result, a lot of moisture is injected into the air system.
Troubleshooting This chapter contains information to help you narrow down and/or solve problems that might occur with your M ™. Procedures throughout this chapter INIMAX require that the people performing troubleshooting tasks have basic knowledge in electrical, hydraulic and pneumatic systems. The employer shall ensure that maintenance personnel is properly trained prior to starting troubleshooting.
Page 126
118 Troubleshooting Figure 8-1 Digital Multimeter or VOM (Volt-Ohm-Milliammeter) : The ammeter must support at least 10 amps. Figure 8-2 Jumper wire with alligator clips Figure 8-3 Two oil pressure gauges (0–4000 psi) 0–4000 psi pressure gauge (Part# HYF00910) Female quick coupler (Part# HYF10195)
120 Troubleshooting Troubleshooting Guide This troubleshooting guide will help identify the most commonly seen problems on the M ™. It INIMAX will also provide the possible cause of the problem and give solutions to resolve it. For further information regarding customized options that might not be found in this troubleshooting guide, contact LabriePlus.
Page 129
Troubleshooting 121 Problem Possible causes Solution Not the proper grade of oil Empty oil and refill with anti- foaming oil. See Recommended Lubricants on page 57 and Emptying the Hydraulic Tank on page 90. Cavitation, excessive noise Ball valve on suction line not Fully open the ball valve.
Page 130
122 Troubleshooting Problem Possible causes Solution Hydraulic pressure not properly Properly adjust pressure. See adjusted Adjusting Hydraulic Pressure on page 83. Faulty hydraulic line Perform a circuit analysis using the main hydraulic schematics (see Main Hydraulic Schematic on page 99). Stuck hydraulic spool inside Make sure that no spool inside the valve...
Page 131
Troubleshooting 123 Problem Possible causes Solution See Adjusting Hydraulic Pressure on Hydraulic pressure not properly adjusted page 83. LHS hopper door open Close LHS hopper door. Packer moves forward but Packer wear plates are worn out Replace wear plates. See Replacing Packer Wear Plates on page 31 stops at the end of stroke Packer extend limit switch is...
124 Troubleshooting Pump The pump is operated by a control rocker switch located on the control panel. When the pump is engaged, the switch turns to green. Three conditions must be met for the pump to engage and for the rocker switch to turn green: Engine speed must be lower than 900 rpm Emergency S button (red) pulled out...
Troubleshooting 125 Figure 8-5 Plug to loosen Do not activate any hydraulic function during system bleeding. MPORTANT When the noise stops, tighten the pipe/hose fitting. Cycle the packer to ensure there are no leaks and the pump is running smoothly. Disconnect the gauge.
Troubleshooting 127 Figure 8-7 Velocity fuse Tailgate Unlocking Spontaneously If the tailgate seems to unlock by itself when using the packer, the “power bleed” inside the valve might not be working on the right side of the hydraulic cylinder. To fix this problem: Apply all safety measures to ensure safety around the vehicle at all times.
128 Troubleshooting Gauge 1 (on the velocity fuse side) should always indicate 0 psi and gauge 2 should indicate a sudden burst of pressure (from 0 psi to 3000 psi) each time the packer reaches the end of a stroke. If gauge 1 indicates pressure, this may be caused by a faulty holding valve or velocity fuse or by some hydraulic hoses not properly connected.
IFM electronic controllers. This whole system has been designed to help you operate your unit in an efficient and easy way. Labrie’s multiplexed system is reliable and safe and it requires less wiring harnesses to operate. It can also monitor various function status of the body and display warning and caution messages.
A flashing red light on the monitor is also a sign of a problem. Call LabriePlus for support. The logo of Labrie Enviroquip Group appears momentarily on the display monitor at the start of the system (see Figure 9-2).
Multiplexing 131 Figure 9-3 Cart counter Press the far right button to reset the counter display to zero. Warning and Caution Messages On the display monitor, messages in yellow blocks indicate that caution should be used and messages in red blocks indicate a warning situation that must be dealt quickly. Figure 9-4 Warning and caution messages on monitor See Table 1 for a list of warning and caution messages.
Page 140
132 Multiplexing Table 1 Warning messages (cont’d) Warning and Caution Messages Solution Arm:Hopper Door Not Close Close Hopper Door Arm:Pump Not Started Engage Pump Arm:Tailgate Unlocked Lock Tailgate AutoDump:Cab EStop Pull Out Cab EStop Button AutoDump:Pump Not Started Engage Pump Body:Pump Not Started Engage Pump Buzzer:Arm Not Stow...
Page 141
Multiplexing 133 Table 1 Warning messages (cont’d) Warning and Caution Messages Solution Packer Extend:Air Weigh Signal Unload Body Packer:Already Extended Refer to Maintenance Personnel or LabriePlus Packer:Already Retracted Refer to Maintenance Personnel or LabriePlus Packer:Pump Not Started Engage Pump Packer:Tailgate Not Open Open Tailgate Pump Not Started:Aux Cab Pull Out Aux Cab EStop Button...
Page 142
134 Multiplexing Table 1 Warning messages (cont’d) Warning and Caution Messages Solution Pump:CrusherDown Switch Release CrusherDown Switch prior to Engaging Pump Pump:CrusherUp Switch ON Release CrusherUp Switch prior to Engaging Pump Pump:Hopper Door Not Close Close Open Door Pump:J1 AutoDump Switch Release J1 AutoDump Switch prior to Engaging Pump Pump:J1 ChuteToLeft Switch...
Page 143
Multiplexing 135 Table 1 Warning messages (cont’d) Warning and Caution Messages Solution Pump:PTO or Trans. Not OK Refer to Maintenance Personnel or LabriePlus Pump:RPM Too High Lower Engine Speed Below 900 RPM Pump:TailgateDown Switch Release TailgateDown Switch prior to Engaging Pump Pump:TailgateUp Switch ON Release TailgateUp Switch prior to Engaging Pump...
Page 144
136 Multiplexing Table 2 Error messages (cont’d) Error Messages Solution CAN Error Level 3 Refer to LabriePlus Comm. Lost with Master Refer to Maintenance Personnel or LabriePlus Module 11 is disconnected Refer to Maintenance Personnel or LabriePlus Module 11 not Connected Refer to Maintenance Personnel or LabriePlus Module 20 is disconnected...
Multiplexing 137 Figure 9-5 Example of a possible cause : If the system detects a problem, a beep will sound and a message will appear on the display monitor. Hydraulic Oil Temperature Indicator (optional) This optional indicator, when provided, shows you the current hydraulic oil temperature. This indicator is found on the upper right-hand side corner of the screen.
Page 146
138 Multiplexing To exit this page and return to the Cart Counter page, press “Esc”. To choose a section from the main menu, highlight the desired section using the up/down arrows and press the “OK” button. Multicycle On the multiplexed system display monitor (see Figure 9-1), select by pressing the MAIN MENU corresponding button at the bottom left corner of the display monitor.
Page 147
Multiplexing 139 To test the new multi-cycle settings: On the multiplexed switch panel press the switch and the green MULTI CYCLE START CYCLE button (see Figure 9-7). Caution Make sure the ball valve on the suction line is fully open before starting the vehicle. Once the packer has completed its cycles and come to a stop, switch off the hydraulic pump and turn off the engine (see Figure 9-7).
Page 148
140 Multiplexing For example, if you want to check all functions that are found in the cab, choose module #10. For all functions that pertain to the chassis, choose module #20, etc. To choose a particular module, use the up/down arrows to select it and press “OK”. : Pressing “OK”...
Page 149
Multiplexing 141 The Input Status page contains a set of rectangles. Each of these rectangles represents input elements, which in turn correspond to a particular function of the truck. For example, if you select rectangle I00, a short description appears in the lower part of the screen, which indicates that this rectangle relates to the input element coming from the service brake pressure switch.
Page 150
142 Multiplexing The rectangles found in this page are used to check the status of different outputs. : Each rectangle is numbered and relates to a specified function of the truck. However, for a given number, the related function may vary from truck to truck. Table 4 Colored rectangles Rectangles...
Page 151
Multiplexing 143 Figure 9-13 Warning message w/ “OK” prompt Press “OK” to go to the Force page or “Esc” to return to the preceding page. After pressing “OK”, the Force page appears on the screen. Figure 9-14 Force page (input) As no input function can be forced to be active or inactive, the operator must press the “Output”...
Page 152
144 Multiplexing This page contains a set of rectangles. Each of these rectangles is numbered and corresponds to a specific function of the truck. Colors are used to indicate whether the corresponding function is active or not: a blue rectangle means the corresponding function is inactive a green rectangle means the corresponding function is active Also: a red rectangle means there is a closed short-circuit...
Page 153
These 2 communication buses are completely independent of one another, except for some specific data that are transferred from the chassis J1939 bus to Labrie’s multiplexed system in order to be used by this system. These specific data are the following:...
Page 154
146 Multiplexing Figure 9-18 Program Version page Press “Esc” to return to the preceding page. Optional Item This section contains an optional hour meter that tracks pump usage for maintenance purposes. Press “Esc” to return to the preceding page. Time Adjust This section allows you to set the Time and Date indicator.
™. It also makes reading and understanding related INIMAX ladder logic diagrams much easier. The following are the first two pages of this document. If you are interested in receiving the entire document, call LabriePlus (see To Contact Labrie Plus on page 2).
(included in a service kit). For more information on this, contact the LabriePlus Service Department. In advanced troubleshooting process, a modem may be connected to this plug to help Labrie’s technicians to pinpoint the cause of problems with body functions.
90 psi. It is recommended to raise the engine speed only after the hydraulic system is engaged. Labrie’s multiplexed system monitors all safety and operating functions to insure they work at their best. This system transfers data to and from Allison transmission ECU and Cummins engine ECM.
Refer to Table 5 to reprogram the transmission ECU. On chassis supplied by Labrie, the programming package for Allison transmissions is package nº 142. Some customer chassis may have different programming packages. Refer to your local Allison dealer for original programming packages.
Page 160
Output enable Output neutral indicator – PTO Auto-neutral pack enable (if present) Output speed indicator A To tap into the TCM, Labrie uses the following wires on the Allison connector: Table 7 Input Wire # Description State Pump pack enable Active when the brakes are used, and when the PTO and auto-neutral switches are on (ground signal).
Multiplexing 153 Table 8 Output Wire # Description State PTO enable output Active when the PTO switch is on and when all engine and vehicle speed criteria are respected (+12 V signal). See Programmed Parameters on page 151. Neutral signal output Active when the transmission is in neutral.
Lifting Arm To keep the arm in good working order and to reduce the amount of down time and risk of accidents, a preventive maintenance program must be implemented and followed thoroughly. Maintenance personnel must be familiar with operation of the arm, the safety around it and the maintenance procedures described in this chapter.
Page 165
Lifting Arm 157 Figure 10-4 Connections Check for loose nuts and bolts. Figure 10-5 Bolts Check arm stowed limit switch. For more information, see Adjusting Arm Stowed Limit Switch on page 50. Lubricate moving parts as per the arm lubrication chart on page 64. Lock out and tag out the vehicle (see Locking Out and Tagging Out the Vehicle on page 20).
158 Lifting Arm Gripper Auto-Closing System Lifting arms are equipped with a system that automatically closes the gripper if the operator forgot to close it. It does so at a preset height, preventing collision between the gripper and the hopper wall or the vehicle.
Lifting Arm 159 Inspecting the Auto-Closing System Danger! Always lock out and tag out the vehicle when inspecting or performing maintenance on it (see Locking Out and Tagging Out the Vehicle on page 20). To inspect the system: Make sure that the vehicle is parked on safe and level ground. Secure the area around the path of the arm with barrier tape or barricades.
160 Lifting Arm Figure 10-8 Gripper cylinder and adjustment rod Adjustment rod Gripper cylinder Adjusting Adjustment Rod Both blades of the gripper should move symmetrically in order for the gripper to close equally. A system of cylinder and adjustment rod (see Figure 10-8) allows for the proper operation of the gripper.
Lifting Arm 161 Figure 10-9 Adjusting adjustment rod Bleeding Air Out of the Lifting Arm Hydraulic Circuit After opening the Helping Hand hydraulic circuit to replace (for example) a hydraulic cylinder or a valve, air might enter into the hoses located between the arm control valve and the arm cylinder. As the air cannot be completely removed by the normal use of the arm, the system must be bled.
162 Lifting Arm Figure 10-10 Fittings to loosen Fitting A Fitting B Fitting C Fitting D Gripper circuit In/Out circuit Using the lever on the arm control valve, fully extend the gripper cylinder in order to close the blades. Loosen (do not disconnect) the piston side cylinder fitting and let the air out of the circuit (see Figure 10-10, Fitting A).
Page 171
Lifting Arm 163 To adjust the end cushioning of the In/Out cylinder: Secure the arm working area using barrier tape or barricades. Put the transmission in neutral. Start the engine and engage the hydraulic pump. Fully extend and retract the Helping Hand to check if more cushioning is needed.
Page 172
164 Lifting Arm Figure 10-12 Cushion adjustment screws - Up/Down cylinder (curb side: A; street side: B) Adjusting Arm Speed : No arm speed adjustment is required unless replacing the valve or one of its sections. Arm speed is controlled by the amount of hydraulic fluid (flow) that is being sent to the arm cylinder. The arm control valve spools can limit the flow of hydraulic oil, depending on the section of the valve .
Page 173
Lifting Arm 165 Danger! Do not stand in the path of the arm while carrying out these adjustments. To adjust arm speed: Lock out and tag out the vehicle (see Locking Out and Tagging Out the Vehicle on page 20). Secure the area around the path of the arm with barrier tape or barricades.
Page 174
Our office in the U.S. Our office in Canada 1981 W. Snell Road 175 Route du Pont Oshkosh, WI 54904 St-Nicolas, QC G7A 2T3 Toll Free: 1-800-231-2771 Toll Free: 1-877-831-8250 Telephone: 1-920-233-2770 Telephone: 1-418-831-8250 General Fax: 1-920-232-2496 Service Fax: 1-418-831-1673 Sales Fax: 1-920-232-2498 Parts Fax: 1-418-831-7561 Mailing Address...