Motorola CP040 Detailed Service Manual
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Summary of Contents for Motorola CP040
- Page 1 Commercial Series CP040 Radios Detailed Service Manual 6866549D19-A...
- Page 3 Commercial Series CP040 Radios Detailed Service Manual 6866549D19-A Contents Section 1 Service Maintainability Section 2 Power Distribution and Controller Service Information Section 3 VHF1 Service Information Section 4 VHF2 Service Information Section 5 UHF1 Service Information Section 6 UHF2 Service Information...
- Page 5 Commercial Series CP040 Radios Service Maintainability Issue: September 2004...
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Page 6: Computer Software Copyrights
Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola... -
Page 7: Safety Information
Read this information before using the radio. PRODUCT SAFETY AND RF EXPOSURE FOR PORTABLE TWO-WAY RADIOS. This document provides information and instructions for the safe and efficient operation of Motorola Portable Two-Way Radios. The information provided in this document supersedes information contained in user guides published prior to February 2002. -
Page 8: Rf Exposure Compliance And Control Guidelines And Operating Instructions
Compliance with RF Exposure Standards Your Motorola two-way radio is designed and tested to comply with a number of national and International standards and guidelines (listed below) for human exposure to radio frequency electromagnetic energy. This radio complies with the IEEE (FCC) and ICNIRP exposure limits for occupational/controlled RF exposure environments at operating duty factors of up to 50% talk- 50% listen and is authorized by the IEEE/ICNIRP for occupational use only. - Page 9 Motorola - approved antennas, batteries and accessories may exceed IEEE/ICNIRP RF exposure guidelines. For a list of Motorola-approved antennas, batteries, and other accessories please see your dealer or local Motorola contact. Your nearest dealer can be found at the following web site: http://www.motorola.com/cgiss/emea/dealerlocator.html Additional Information For additional information on exposure requirements or other training information, visit http://www.motorola.com/rfhealth.
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Page 10: Medical Devices
ELECTROMAGNETIC INTERFERENCE/COMPATIBILITY NOTE: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inadequately shielded, designed or otherwise configured for electromagnetic compatibility. Facilities To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that is sensitive to external RF energy. -
Page 11: Operational Warnings
OPERATIONAL WARNINGS Vehicles with an air bag Refer to vehicle manufacturer's manual prior to installation of electronic equipment to avoid interference with air bag wiring. WARNING: Do not place a portable radio in the area over an air bag or in the air bag deployment area. -
Page 12: Intrinsically Safe Radio Information
Warnings for Radios Approved as Intrinsically Safe Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability and the intrinsic safety approval labelling (FM, UL, CSA, CENELEC or ATEX). Radios will not be upgraded to this capability and labeled once they have been shipped to the field. - Page 13 The manual PN referenced on the Intrinsically Safe Approval Label identifies the approved Accessories and or options that can be used with that portable radio unit. Using a non Motorola intrinsically safe battery and or accessory with the Motorola approved radio unit will void the intrinsically safe approval of that radio unit.
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Page 15: Table Of Contents
Table of Contents Chapter 1 INTRODUCTION 1.0 Scope of Manual ....................1-1 2.0 Warranty and Service Support................1-1 2.1 Warranty Period and Return Instructions ............1-1 2.2 After Warranty Period ..................1-1 2.3 European Radio Support Centre (ERSC)............1-2 2.4 Parts Identification and Ordering ..............1-2 2.5 EMEA Test Equipment Support..............1-2 2.6 Technical Support...................1-3 2.7 Related Documents ..................1-3... -
Page 17: Chapter 1 Introduction
In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty. -
Page 18: European Radio Support Centre (Ersc)
Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly. -
Page 19: Technical Support
Warranty and Service Support Technical Support Motorola Product Services is available to assist the dealer/distributors in resolving any malfunctions which may be encountered. UK/Ireland - Richard Russell Telephone: +44 (0) 1256 488 082 Fax: +44 01256 488 080 Email: BRR001@email.mot.com... -
Page 20: Radio Model Information
INTRODUCTION Radio Model Information The model number and serial number are located on a label attached to the back of your radio. You can determine the RF output power, frequency band, protocols, and physical packages. The example below shows one mobile radio model number and its specific characteristics. Table 1-1 Radio Model Number (Example: MDH50KDC9AA2_N) Type of Model... -
Page 21: Chapter 2 Maintenance
Chapter 2 MAINTENANCE Introduction This chapter of the manual describes: preventive maintenance safe handling of CMOS devices repair procedures and techniques Preventive Maintenance The radios do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended. Inspection Check that the external surfaces of the radio are clean, and that all external controls and switches are functional. -
Page 22: Safe Handling Of Cmos And Ldmos
When damaged parts are replaced, identical parts should be used. If the identical replacement component is not locally available, check the parts list for the proper Motorola part number and order the component from the nearest Motorola Communications parts center listed in the “Piece Parts”... - Page 23 General Repair Procedures and Techniques Chip Components Use either the RLN4062 Hot-Air Repair Station or the Motorola 0180381B45 Repair Station for chip component replacement. When using the 0180381B45 Repair Station, select the TJ-65 mini- thermojet hand piece. On either unit, adjust the temperature control to 370 °C (700 °F), and adjust the airflow to a minimum setting.
- Page 24 MAINTENANCE Shields Removing and replacing shields will be done with the R1070 station with the temperature control set to approximately 215°C (415°F) [230°C (445°F) maximum]. To remove the shield: Place the circuit board in the R1070 circuit board holder. Select the proper heat focus head and attach it to the heater chimney. Add solder paste flux around the base of the shield.
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Page 25: Notes For All Schematics And Circuit Boards
(pF) or microfarads (µF), and inductance values are in nanohenries (nH) or microhenries (µH). DC voltages are measured from point indicated to chassis ground using a Motorola DC multimeter or equivalent. If the board has been removed from the chassis, the transmitter module mounting screws may be used for ground connection. - Page 26 MAINTENANCE Circuit Block Interconnection Legend: Name Description USWB+ Unswitched Battery Voltage (always on) 5 volts (regulated) 5 volts in RX mode only 5 volts in TX mode only RESET Low-line reset signal from U320 to uP D3_3V Digital 3.3 volts (regulated) Analog 3 volts (regulated) TX_ENA Transmit enable signal from uP to transmitter...
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Page 27: Chapter 3 Service Aids
Table 3.1 lists the service aids recommended for working on the radio. While all of these items are available from Motorola, most are standard workshop equipment items, and any equivalent item capable of the same performance may be substituted for the item listed. -
Page 28: Test Equipment
1010041A86 Solder (RMA type) 63/37, 0.5mm diameter, 1lb. spool. Test Equipment Table 3-2 lists test equipment required to service the radio and other two-way radios. Table 3-2 Recommended Test Equipment Motorola Part No. Description Characteristics Application R2600 series System analyzer...