Brake Light Switch Replacement; Caliper Removal; Caliper Replacement - Polaris IQ 2007 Service Manual

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Final Drive and Brakes
16. Follow the bleeding procedure. See "Brake Fluid
Replacement & Bleeding" on page 6.11.

Brake Light Switch Replacement

1.
Remove the 4 screws that hold the master cylinder to the
handlebar. This will separate the master cylinder from the
switch pack.
2.
Unplug the brake light switch harness from the master
cylinder.
3.
Unplug the brake light switch from the master cylinder.
4.
Replace faulty brake light switch into the master cylinder
and route wires correctly.
5.
Plug the brake switch back into the harness.
6.
Replace the master cylinder to the switch pack and insert
the smaller screws on the top, the longest one goes into the
lower right side.
6.14

Caliper Removal

3
1
5
Caliper
1.
Remove the two caliper bolts that hold the caliper to the
chaincase.
2.
Remove the caliper from the brake disc.

Caliper Replacement

The only serviceable item in the brake caliper is the brake pads,
piston and seals. If any service is required of the caliper a new
caliper is available.
1.
The brake line will need to go in the same orientation as it
was when it is replaced. Note the orientation of the brake
line before removing it.
2.
Remove the banjo bolt from the brake line and tie up so that
all the brake fluid does not leak out.
3.
On a liquid cooled caliper, you will need to drain the
coolant from the coolant hoses.
4.
Remove the two bolts (1) holding the caliper (2) to the
chaincase.
5.
Remove the caliper from the chaincase.
4
2

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