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Hitachi ce 16sa Service Manual

Hand shear
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MODEL
CE 16SA
Hitachi
Power Tools
C
TECHNICAL DATA
HAND SHEAR
AND
CE 16SA
SERVICE MANUAL
LIST No. 0795
Dec. 2003
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

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Summary of Contents for Hitachi ce 16sa

  • Page 1 MODEL CE 16SA Hitachi Power Tools TECHNICAL DATA HAND SHEAR CE 16SA SERVICE MANUAL LIST No. 0795 Dec. 2003 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT...
  • Page 2 REMARK: Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol(s) is(are) used in the place of company name(s) and model name(s) of our competitor(s). The symbol(s) utilized here is(are) as follows: Competitors Symbols Utilized Model Name Company Name JS1600 MAKITA GSC16 BOSCH...

  • Page 3: Table Of Contents

    8-3. Lubrication Points and Types of Lubricant ..................10 8-4. Tightening Torques ...........................10 8-5. Wiring Diagram ..........................11 8-6. Insulation Tests ..........................12 8-7. No-load Current Value ........................12 9. STANDARD REPAIR TIME (UNIT) SCHEDULES ................13 Assembly Diagram for CE 16SA...

  • Page 4: Product Name

    The Model CE 16SA has been developed to upgrade and replace the current Model CE 16. The key features of the Model CE 16SA are as follows:...

  • Page 5: Selling Point Descriptions

    As shown in the table below (based on comparative cutting of 1.6 mm [1/16"] mild steel plate), the cutting speed of the Model CE 16SA is the fastest in this class of hand shears. This is because of the high stroke speed of the piston during actual cutting operation;...
  • Page 6 90˚ to expose a sharp, new cutting edge. In addition, the reversible blade units utilized on the Model CE 16SA have a total of 8 usable cutting edges - 4 on the front, and 4 on the back. As a single cutting edge is capable of cutting approximately 400 meters of 1.6 mm [1/16"] mild steel plate, one blade unit...

  • Page 7: Specifications

    5. SPECIFICATIONS Item Specifications Capacity 1.6 mm (1/16") Mild steel (400 N/mm 1.2 mm (3/64") Stainless steel (600 N/mm 2.3 mm (3/32") Aluminum (200 N/mm Power source AC single phase 50 or 60 Hz Voltage (V) Current (A) Power input (W) Voltage, current and power input Type of motor AC single phase commutator motor...

  • Page 8: Comparisons With Similar Products

    6. COMPARISONS WITH SIMILAR PRODUCTS The specifications of the Model CE 16SA are compared with various other models in the table below. The primary advantages of the Model CE 16SA in comparison with the other models are: (1) Smallest grip and lightweight design...

  • Page 9: Precautions In Sales Promotion

    7. PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Model CE 16SA Hand Shear by all of our customers, it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the precautions listed on the nameplate attached to each tool.

  • Page 10: Efficient Cutting Procedures

    7-3. Efficient Cutting Procedures Instruct the customer in the following techniques so that Lift slightly most efficient cutting operations can be achieved. When cutting thin workpieces (1 mm [.039"] or less) with a hand shear, the main body of the tool should be kept parallel with the surface of the workpiece.

  • Page 11: Precautions In Disassembly And Reassembly

    8. PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY The [Bold] numbers in the descriptions below correspond to the item numbers in the Parts List and exploded assembly diagram. 8-1. Disassembly (1) Disassembly of the Armature [11]: Loosen the Brush Caps [41], and take out the Carbon Brushes [42]. Loosen the four Tapping Screws D5 x 30 [1], remove the Gear Cover [2], and take out the Armature [11] together with the Inner Cover [8] in a single body from the Housing Ass'y [32].

  • Page 12: Reassembly

    8-2. Reassembly Reassembly can be accomplished by following the disassembly procedures in reverse. However, special attention should be given to the following items. Gear Cover [2] (1) Grease (Nippeko Grease (SEP-3A) is recommended) is used inside the Gear Cover [2]. Prior to reassembly, thoroughly remove the old grease and apply fresh grease Hex.

  • Page 13: Lubrication Points And Types Of Lubricant

    Terminal [39]. Connect to the Brush Holder [43] (on the same side as the Hitachi Label [40]). Connect to the Switch (1P Solder Type) [44]. (When using the Noise Suppressor [36], connect to the Switch (1P Solder Type) [44] with the Terminal [46] of the Noise Suppressor [36].

  • Page 14: Wiring Diagram

    8-5. Wiring Diagram (1) For other countries Switch (1P Solder Type) [44] Stator [14] Black Black Brown black Blue Cord [52] white Black Black Pillar Terminal [39] (2) For the U.S.A. and Canada Switch (1P Solder Type) [44] Stator [14] Black Black Brown...

  • Page 15: Insulation Tests

    8-6. Insulation Tests On completion of disassembly and repair, measure the insulation resistance and conduct dielectric strength test. Insulation resistance: 7 MΩ or more with DC 500 V megohm tester Dielectric strength: AC 4,000 V/1 minute, with no abnormalities ....220 V --- 240 V (and 110 V for U.K.

  • Page 16: Standard Repair Time (Unit) Schedules

    9. STANDARD REPAIR TIME (UNIT) SCHEDULES Variable 60 min. MODEL Fixed Work Flow CE 16SA Tail Cover Switch Holder Cord Armor Snap Switch Cord Housing Ass'y Slide Bar Stator Spring Slide Knob General Assembly Armature Inner Cover Ball Bearing (608VV)
  • Page 17 Hitachi Power Tools LIST NO. 0795 ELECTRIC TOOL PARTS LIST HAND SHEAR 2003 • • Model CE 16SA (E1)
  • Page 18 PARTS CE 16SA ITEM CODE NO. DESCRIPTION REMARKS USED 957-580 TAPPING SCREW D5X30 998-003 GEAR COVER 998-008 HEX. SOCKET SET SCREW M8X20 608-VVM BALL BEARING 608VVC2PS2L 998-004 CONNECTING ROD ASS’Y 1 INCLUD. 6 993-163 NEEDLE BEARING (M152112) 998-006 SPINDLE AND GEAR SET...
  • Page 19 PARTS CE 16SA ITEM CODE NO. DESCRIPTION REMARKS USED 313-777 BRUSH HOLDER 314-603 SWITCH (1P SOLDER TYPE) 305-499 MACHINE SCREW (W/WASHER) M3.5X6 980-063 TERMINAL 1 FOR CORD 937-631 CORD CLIP 984-750 TAPPING SCREW (W/FLANGE) D4X16 953-327 CORD ARMOR D8.8 938-051 CORD ARMOR D10.1...

  • Page 20: Standard Accessories

    CE 16SA STANDARD ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 943-277 HEX. BAR WRENCH 3MM 949-128 THICKNESS GAUGE OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 302-355 PIECE. BOLT SET --- 4 --- 9 -- 03 Printed in Japan * ALTERNATIVE PARTS...

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