fadini Aproli 480 Installation Manual

Oil-hydraulic operator
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INSTALLATION MANUAL
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Summary of Contents for fadini Aproli 480

  • Page 1 INSTALLATION MANUAL ®...
  • Page 2 AIR BLEED SCREW ELECTRIC MOTOR TOP END CAP O.33 HP ELECTRIC MOTOR FADINI OIL A 15 BY AGIP OIL RESERVOIR HYDRAULIC LOBE PUMP FADINI OIL A 15 BY AGIP TWO-WAY LOCKING VALVE “B” MANUAL RELEASE LEVER “C”–“A” PRESSURE VALVE TWO-WAY LOCKING...
  • Page 3 INSTRUCTIONS FOR THE INSTALLATION OF APROLI 480 TO A GARAGE DOOR WITH COUNTERWEIGHTS WEATHER STRIP DOOR HANDLE DOOR WALL FRAME UPPER EDGE DOOR JAMB COUNTERWEIGHT WHEEL GARAGE DOOR GUIDE ARM LATERAL SUPPORT TELESCOPIC ARM COUNTERWEIGHT WEATHER STRIP APROLI COUNTERWEIGHT CASE...
  • Page 4 It is recommended to follow the drawings in this manual to install APROLI 480 on to garage doors in order to automate them. The operator is designed for the installation in the centre of the existing door by means of a bracket “M” that is fixed to the door with screws.
  • Page 5 TELESCOPIC ARM OVERLAPPING THE DOOR ARM WHEN THERE IS NO SPACE BETWEEN ARM AND COUNTERWEIGHT 5° FIXING ABOVE EXISTING THE ARM GUIDE ARM PIVOT FIXING ON TO THE OPERATOR IN THE GUIDE ARM OPEN POSITION TELESCOPIC ARM OVERLAPPING THE DOOR ARM WHEN THERE IS NO SPACE BETWEEN ARM AND COUNTERWEIGHT...
  • Page 6 CLOSED DOOR FIXING PLATE “B” TELESCOPIC LEVEL LEVEL LATERAL SUPPORT LATERAL SUPPORT PROVIDED WITH THE EQUIPMENT TORSION BAR PIC. 8 Fit the two telescopic arms to the torsion bars and make sure that they are perfectly perpendicular to them at the same distance from the door.
  • Page 7: Air Bleed

    Once satisfied that the installation is correct and smooth, remove the two torsion bars and the sliding bars in order to firmly fix them by welding all around. Pic.9 IN THIS POSITION THE DOOR MUST BE WELL BALANCED. SHOULD IT NOT, ADD SOME EXTRA COUNTERWEIGHT FIX THE COVER ONLY AFTER...
  • Page 8 HATCH DOOR RELEASE CORD DOOR SECTION To release Aproli 480 for hand operations it is available a device as described above, on request. Turn the key sharply; this will pull the cord and the lever open. As an option you can fit the door with a service hatch.
  • Page 9 The electric cable which supplies power to the motor/pump is connected by means of terminals, which are located above the oil container, next to the earth screw connection. The cable must be led along the door to the point where the telescopic arm is welded to the bar.
  • Page 10 ELECTRICAL WIRING DIAGRAM OF THE OIL-HYDRAULIC GARAGE DOOR OPERATOR APROLI 480 TO THE ELECTRONIC CONTROL PANEL BIRIO A8 AERIAL TRANSFORMER LED ON VOLTAGE SUPPLIED RADIO CONTROL PLUG-IN CARD SUPPORT 24 V OUTPUT FUSE 630 mA 1° CHANNEL MOTOR RUN OPEN & CLOSE TIME...
  • Page 11: Mains Supply

    6 - KEYSWITCH PRIT 19 7 - SAFETY EDGE. LOW PROFILE 8 - PHOTOCELL TRIFO 11. RECEIVER 9 - 25 Watt LAMP 10 - OPERATOR APROLI 480 11 - COVER TO PROTECT THE VALVES 12 - FIXING BRACKET 13 - PHOTOCELL TRIFO 11. PROJECTOR 14 - RADIO TRANSMITTER ASTRO 43 TWO BUTTONS PIC.
  • Page 12 PIC. 18 When very large doors are involved with a service door in the middle, it is recommended to install two operators Aproli 480 on to the door sides without connecting the shaft inner ends. Fixing dimensions and measurements are as explained before in the previous application drawings.
  • Page 13 PIC. 21 Please note, once Aproli 480 has been fixed, unscrew the air bleed screw by one turn. This screw is fitted on the cap of the oil container, where the voltage supplying cable is led to the motor. Pic.21 Should the operator «Aproli 480» be removed for maintenance or repairing...
  • Page 14: Pressure Switch

    - Only by keeping to these fitting instructions a reliable installation and correct performance of the equipment can be achieved. The installation is fully under the responsibility of the installation agent, even if only Fadini products have been used as indicated in this booklet.
  • Page 15: Technical Specifications

    Hydraulic oil.............oil Fadini A15 by Agip IP Protection Standard ..............IP 55 Static weight of operator............10.5 Kg Motor rated torque...............1.3 Nm Weight of Aproli 480 with accessories........24 Kg Lamp ..................230 V - 25 W Max. torque................392.4 Nm Intermittent service ................S 3 Max.
  • Page 16: Checking And Maintenance

    The manufacturers reserve the right to change the products without any previous AUTOMATIC GATE MANUFACTURERS notice and are not liable for possible damages to people and properties. Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. - Fax +39 0442 331054 - e-mail: info@fadini.net - www.fadini.net...

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