Panasonic SA-HT640WPL Service Manual

Dvd home theater sound system
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Table of Contents

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Specifications

lGeneral
Power Source:
Power consumption:
Dimensions (W×H×D):
Mass:
lAmplifier section
RMS Output Power: Dolby Digital Mode
lTotal RMS Dolby Digital
mode Power:
At 1kHz and total harmonic of 10%
lFront:
lCenter:
lSurround:
At 100Hz and total harmonic of 10%
lActive subwoofers:
FTC Output Power: Dolby Digital Mode:
lTotal FTC Dolby Digital mode Power:
At 120Hz-20kHz and total harmonic of 1%
lFront:
lCenter:
lSurround:
At 45Hz-120Hz and total harmonic of 1%
AC 120V, 60Hz
85 W
430×70×439.2 mm
4.65kg
850 W
110 W/ Channel (3Ω)
225 W/ Channel (6Ω)
90 W/ Channel (4Ω)
225 W/ Channel (6Ω)
360 W
40 W/ Channel (3Ω)
75 W/ Channel (6Ω)
40 W/ Channel (4Ω)
DVD Home Theater Sound System
SA-HT640WPL
Colour
(S).......................Silver Type
lSubwoofer:
lFM tuner section
Frequency Range:
Sensitivity:
S/N 26dB
Antenna Terminals:
lAM tuner section
Frequency Range:
AM Sensitivity S/N 20dB at
1000kHz:
lPhone Jack:
Terminal:
lFront/Rear M. Port:
Sensitivity:
Terminal (Input):
lDisc section
Discs played [8 cm or 12 cm]:
(1) DVD [DVD-Video, DVD-Audio]
(2) DVD-RAM [DVD-VR, JPEG(*4,5)]
(3) DVD-R [DVD-Video]
© 2006 Panasonic AVC Networks Singapore Pte.
Ltd. All rights reserved. Unauthorized copying and
distribution is a violation of law.
ORDER NO.MD0603060C3
65 W/ Channel (6Ω)
87.9-107.9MHz
(200kHz in step)
87.5-108.0MHz
(100kHz in step)
2.5µV (IHF)
2.2µV
75Ω (unbalanced)
520-1710kHz (10kHz in step)
1000µV/m
Stereo 3.5 mm jack
100mV (4.7kΩ)
Stereo 3.5 mm jack

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Table of Contents
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Summary of Contents for Panasonic SA-HT640WPL

  • Page 1: Specifications

    (1) DVD [DVD-Video, DVD-Audio] 40 W/ Channel (4Ω) (2) DVD-RAM [DVD-VR, JPEG(*4,5)] lSurround: At 45Hz-120Hz and total harmonic of 1% (3) DVD-R [DVD-Video] © 2006 Panasonic AVC Networks Singapore Pte. Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
  • Page 2 SA-HT640WPL 0.7 Vp-p (75 Ω) (4) DVD-RW [DVD-Video] output level: (5) +R/+RW [Video] Terminal: Pin jack (Y: green, P : blue, : red) (1 system) (6) CD, CD-R/RW [CD-DA, Video CD, SVCD(*1), MP3(*2,5), WMA(*3,5), JPEG(*4,5), HighMAT Level 2 (Audio and...
  • Page 3: Table Of Contents

    SA-HT640WPL CONTENTS Page Page 1 Safety Precautions 12.1. Checking & Repair Main P.C.B., Power P.C.B., FL and 1.1. GENERAL GUIDELINES Head phone P.C.B. 1.2. Before Repair and Adjustment 12.2. Checking & Repair DVD Module P.C.B 1.3. Protection Circuitry 13 Measurements and Adjustments 2 Prevention of Electro Static Discharge (ESD) to 13.1.
  • Page 4 SA-HT640WPL 23.2. Packaging 24.1. Component Parts List 24 Replacement Parts List...
  • Page 5: Safety Precautions

    SA-HT640WPL 1 Safety Precautions 1.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
  • Page 6 SA-HT640WPL If this occurs, follow the procedure outlines below: 1. Turn off the power. 2. Determine the cause of the problem and correct it. 3. Turn on the power once again after one minute. Note: When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
  • Page 7: Prevention Of Electro Static Discharge (Esd) To Electrostatically Sensitive (Es) Devices

    SA-HT640WPL 2 Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip"...
  • Page 8: Precaution Of Laser Diode

    SA-HT640WPL 3 Precaution of Laser Diode CAUTION: This unit utilizes a class 1 laser. Invisible laser radiation is emitted from the optical pickup lens. Wavelength: 662nm(DVD)/785nm(CD). Maximum output radiation power from pickup: 100µW/VDE When the unit is turned on: 1. Do not look directly into the pick up lens.
  • Page 9: Handling Precautions For Traverse Unit

    SA-HT640WPL 5 Handling Precautions for Traverse Unit The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode.
  • Page 10 SA-HT640WPL...
  • Page 11: Accessories

    SA-HT640WPL 6 Accessories AC cord Remote control Digital transceiver* AM loop antenna FM indoor antenna Speaker label Video Cable...
  • Page 12: Operation Procedures

    SA-HT640WPL 7 Operation Procedures 7.1. Operating instructions 7.1.1. Remote Control Key Buttons Operations Television operations Adjust the television volume Turn the unit on/off Select the source DVD/CD, FM/AM, AUX/FRONT Change the television's video input mode MUSIC P./REAR MUSIC P. Select disc's title numbers etc./Enter numbers...
  • Page 13 SA-HT640WPL 7.1.2. Main Unit Key Buttons Operations (SA-HT640W) Standby/on switch [POWER Press to switch the unit from on to standby mode OPEN/CLOSE or vice versa. In standby mode, the unit is still Open/Close the disc drawer consuming a small amount of power.
  • Page 14 SA-HT640WPL 7.1.3. Wireless Surround Speaker Key Buttons Operations (SB-SA640) Wireless selector [WIRELESS ON, OFF] :Select when enjoying audio from the main unit. Power indicator :Select when enjoying audio from MUSIC PORT This indicator lights when the unit is on the surround speaker.
  • Page 15: Disc Information

    Recorded with devices using Version 1.1 of the Video Recording Format (a unified video recording standard), such as DVD video recorders, DVD video cameras, personal computers, etc. JPEG Recorded with Panasonic SD multi cameras or DVD video recorders using the DCF (Design rule for Camera File System) Standard Version 1.0. DVD-R...
  • Page 16 SA-HT640WPL...
  • Page 17: New Features

    SA-HT640WPL 8 New Features · This model is equipped with the digital transmitter and receiver (SB-SA640P) to enjoy surround sound wirelessly. For more information on this model, please refer to the original service manual. 8.1. RF Wireless Audio Transceiver 8.1.1.
  • Page 18 SA-HT640WPL · Low power consumption · SNR (for left / right channel analog interface) : 80 dB · THD : 0.2% · Compact : 40mm x 80mm...
  • Page 19: Detail Block Diagram (Receiver Module)

    SA-HT640WPL 8.2. Detail Block Diagram (Receiver module)
  • Page 20 SA-HT640WPL 8.2.1. Operation RF signal transmission and reception: During the receive process, the radio signal is taken from a pair of balanced RF I/O pins that feed into the low noise amplifier (LNA). Direct I/Q down conversion and on-chip filtering send the processed I/Q data to the analog-to-digital converter before processing by the GFSK (Gaussian Frequency Shift Keying) demodulator.
  • Page 21 SA-HT640WPL Does the system support any mode to save power consumption? Yes, it has POWER SAVING SCAN mode. When the communication link is lost, the slave starts scanning procedure to re-establish the link. If the slave cannot find the master within a certain amount of time (info stored in EEPROM), the slave automatically goes into power saving scan mode.
  • Page 22 SA-HT640WPL How can Master or Slave setting be selected? By software or hardware? It can be selected by external control pin. How long does it take to transmit single packet? To establish communication channel properly, hopping frequency and Syncword of each packet should be determined by Device ID(Identification).
  • Page 23: Class-D Amplifier

    SA-HT640WPL 8.3. Class-D Amplifier 8.3.1. How are digital amplifiers different? A digital amplifier incorporates a switching output stage that operates according to a principle known as pulse width modulation (PWM). In contrast to the low-frequency control signal used in a conventional analog amplifier output stage, the switching output stage of a digital amplifier is controlled by a high-frequency digital signal.
  • Page 24 SA-HT640WPL 8.3.5. What are the potential problems of a Class-D amplifier based system? The two most common issues of class-D amp system are AM interference and EMI. The switching frequency of class-D ranges from 300kHz to 450kHz typically 315kHz. The harmonics of such switching frequency will fall into the AM band of 600kHz to 1710kHz.
  • Page 25 SA-HT640WPL Class-D amp systems are basically switching systems. As such, it is prone to EMI. EMI issues can be rectified through proper grounding techniques and proper components layout. It is quite common to see ferrite beads, capacitors and inductors on these systems.
  • Page 26 SA-HT640WPL Block diagram: IC Package Information Soldering Information Wave Soldering/Dipping: The maximum permissible temperature of the solder is 260 ーC; solder at this temperature must not be in contact with the joints for more than 5 seconds. The total contact time of successive solder waves must not exceed 5 seconds.
  • Page 27: Self-Diagnosis And Special Mode Setting

    SA-HT640WPL 9 Self-Diagnosis and special mode setting 9.1. Service Mode Summary Table The service modes can be activated by pressing various button combination on the player and remote control unit. Below is the summary of major checking: Player buttons Remote control unit buttons...
  • Page 28 SA-HT640WPL Item Key Operation FL Display Mode Name Description Front Key Jitter check Jitter check In STOP (no disc) mode, Jitter rate is measured and displayed. press STOP button on the Measurement is repeatedly done in player, and "5" button on the cycle of one second.
  • Page 29 SA-HT640WPL Item Key Operation FL Display Mode Name Description Front Key Micro-processor Micro-processor firmware version In STOP (no disc) display & EEPROM checksum display. firmware version mode, press STOP button display & on the player, and "7" EEPROM button on the remote checksum control unit.
  • Page 30 SA-HT640WPL Item Key Operation FL Display Mode Name Description Front Key In STOP (no disc) Timer 1 check Timer 1 check mode, press STOP button Laser operation timer Operation time is on the player, and " " measured separately for DVD laser button on the remote and CD laser.
  • Page 31 SA-HT640WPL...
  • Page 32: Dvd Self Diagnostic Function-Error Code

    SA-HT640WPL 9.3. DVD Self Diagnostic Function-Error Code Error Diagnosis Contents Description of error Automatic FL Display Remarks Code Focus servo error Focus coil NG (OPU unit abnormal) Press [ n STOP] on main unit for next error. Tray loading error /...
  • Page 33 SA-HT640WPL Error Diagnosis Contents Description of error Automatic FL Display Remarks Code F600 Access failure to Operation stopped because navigation Press [ n STOP] on main management information data is not accessible caused by the unit for next error caused by demodulation...
  • Page 34: Sales Demonstration Lock Function

    SA-HT640WPL Error Diagnosis Contents Description of error Automatic FL Display Remarks Code F893 FLASH ROM IC problem FLASH ROM IC installed is not operating Press [ n STOP] on main properly (Neccessary replacement of unit for next error FLASH ROM IC) or firmw are problem...
  • Page 35: Service Precautions

    SA-HT640WPL power cable from power outlet does not cancel the lock.) 9.5. Service Precautions 9.5.1. Recovery after the DVD player is repaired · When the FLASH ROM IC or HDMI module P.C.B. is replaced, carry out the recovery processing to optimize the drive.
  • Page 36: Assembling And Disassembling

    SA-HT640WPL 10 Assembling and Disassembling “ATTENTION SERVICER” Be careful when disassembling and servicing. Some chassis components may have sharp edges. Special Note: 1. This section describes the disassembly procedures for all the major printed circuit boards and main components. 2. Before the disassembly process was carried out, do take special note that all safety precautions are to be carried out.
  • Page 37: Disassembly Flow Chart

    SA-HT640WPL 10.1. Disassembly Flow Chart...
  • Page 38: Main Components And P.c.b. Locations

    SA-HT640WPL 10.2. Main Components and P.C.B. Locations...
  • Page 39: Disassembling The Top Cabinet

    SA-HT640WPL 10.3. Disassembling the Top Cabinet Step 1 Remove 7 screws. Step 2 Remove the top cabinet in the direction of arrow. Step 5 Detach the FFC cables from connectors (CN5705, 10.4. Disassembling the Front Panel CN5707 & CN2013). Assembly Step 6 Release the claws of the front panel in the directions.
  • Page 40: Disassembling The Rear Panel

    SA-HT640WPL Step 4 Remove the mechanism base block. 10.8. Disassembling the FL & Head phone P.C.B. 10.6. Disassembling the Rear Panel · Follow (Step 1) to (Step 7) Item 10.4. · Follow (Step 1) to (Step 2) of Item 10.3.
  • Page 41: Disassembling The Ac Inlet, Power & Sub Power P.c.b

    SA-HT640WPL Note: Refer to the diagrams of Power P.C.B. (Section 19.3) for location of the parts. 10.10. Disassembling the AC Inlet, 10.12. Disassembly of Regulator IC Power & Sub power P.C.B · Follow (Step 1) to (Step 7) of Item 10.10.
  • Page 42: Disassembly Of The Tray Base Guide (L) And Tray Base Guide (R)

    SA-HT640WPL Note: Refer to the diagrams of Power P.C.B. (Section 19.3) for location of the parts. Step 1 Remove tray screw and tray spring. Caution: Be careful when removing the Switch Regulator Step 2 Remove rotary tray. IC which has high temperature after prolonged use.
  • Page 43: Disassembly Of The Traverse Unit

    SA-HT640WPL Step 2 Flip the base mecha unit in vertical position. Step 2 Hook close lock spring to claw (a). Step 3 Rotate close lock gear to direction of arrow, press claw (b) and pull out close lock gear. Step 3 Press upward (a), push backward (b) and press to left 10.15.3.
  • Page 44: Disassembly Of Cam Gear

    SA-HT640WPL Step 2 Remove Drive Gear (A) and Drive Gear (B). Step 3 Release the 2 claws in the direction of arrow (1), and then push the pulley pin in the direction of arrow (2). 10.16.2. Disassembly of the Loading Motor P.C.B.
  • Page 45: Assembly Of Tray Assembly

    SA-HT640WPL Step 2 Remove 1 screw and support piece. 10.17. Assembly of Tray Assembly Step 1 Rotate cam gear anti-clockwise. Align at position (C) as marking on gear with arrow. 10.16.6. Disassembly of the Slide Plate (L) & (R) and Change Lever Step 1 Press the claw and push the Slide Plate (L) up.
  • Page 46 SA-HT640WPL Step 3 Push tray assembly to the direction of arrow shown.
  • Page 47: Service Fixture And Tools

    SA-HT640WPL 11 Service Fixture and Tools Prepare service tools before proccess service position. Service Tools Loading Motor P.C.B. - Main REEX0633 (11 pin) P.C.B. Sensor P.C.B. - Power P.C.B. REEX0465 (11 pin) 12 Service Positions 12.1. Checking & Repair Main 12.2.
  • Page 48: Measurements And Adjustments

    SA-HT640WPL 13 Measurements and Adjustments 13.1. Service Tools and Equipment Application Name Number Tilt adjustment DVD test disc DVDT-S20 [SPG] TORX screw driver (T6) Available on sales route. (T6) or RFKZ0185 [SPG] Others Grease RFKXPG641 [SPG] Confirmation CD test disc...
  • Page 49: Optical Adjustment

    SA-HT640WPL 13.4. Optical adjustment 13.4.1. Optical pickup tilt adjustment Measurement point Adjustment point Mode Disc Tangential adjustment screw T01 (inner periphery) play DVDT-S20 [SPG] Tilt adjustment screw T30 (center periphery) T43 (outer periphery) play Measuring equipment Adjustment value None (Main unit display for servicing is used.) Adjust to the minimum jitter value.
  • Page 50: Abbreviations

    SA-HT640WPL 13.5. Abbreviations INITIAL/LOGO ABBREVIATIONS INITIAL/LOGO ABBREVIATIONS A0~UP ADDRESS ERROR TORQUE CONTROL ACLK AUDIO CLOCK ERROR TORQUE CONTROL AD0~UP ADDRESS BUS REFERENCE ADATA AUDIO PES PACKET DATA ENCSEL ENCODER SELECT ADDRESS LATCH ENABLE ETMCLK EXTERNAL M CLOCK (81MHz/40.5MHz) AMUTE AUDIO MUTE...
  • Page 51 SA-HT640WPL INITIAL/LOGO ABBREVIATIONS INITIAL/LOGO ABBREVIATIONS READ ENABLE VBLANK V BLANKING RFENV RF ENVELOPE COLLECTOR POWER SUPPLY RF PHASE DIFFERENCE OUTPUT VOLTAGE (CD-ROM) REGISTER SELECT VCDCONT VIDEO CD CONTROL (TRACKING RSEL RF POLARITY SELECT BALANCE) RESET DRAIN POWER SUPPLY VOLTAGE RESERVE...
  • Page 52: Voltage And Waveform Chart

    SA-HT640WPL 14 Voltage and Waveform Chart 14.1. DVD Module P.C.B. IC8001 Re f No. MODE CD P LAY Re f No. IC8001 MODE CD P LAY IC8001 Re f No. MODE CD P LAY IC8001 Re f No. MODE CD P LAY IC8001 Re f No.
  • Page 53: Main P.c.b

    SA-HT640WPL 14.2. Main P.C.B.
  • Page 54 SA-HT640WPL IC2001 Re f No. MODE CD P LAY S TANDBY IC2001 Re f No. MODE CD P LAY S TANDBY IC2001 Re f No. MODE CD P LAY S TANDBY IC2001 Re f No. MODE CD P LAY S TANDBY IC2001 Re f No.
  • Page 55: Power P.c.b

    SA-HT640WPL 14.3. Power P.C.B. IC5000 Re f No. MODE CD P LAY -0.1 -0.1 28.9 -0.1 -29.2 -20.8 29.2 -3.3 -29.5 -17.0 -29.5 -3.3 29.2 29.2 -29.2 -0.1 28.9 S TANDBY -0.1 -0.1 28.9 -29.2 -20.9 29.3 -3.2 -29.4 -16.8 -29.4...
  • Page 56: Loading Motor P.c.b., Tray Motor P.c.b., Sensor P.c.b

    SA-HT640WPL 14.5. Loading Motor P.C.B., Tray Motor P.C.B., Sensor P.C.B. Loading Motor P.C.B. Q9001 Re f No. MODE CD P LAY S TANDBY Tray Motor P.C.B. Q9101 Q9102 Re f No. MODE CD P LAY S TANDBY -0.2 Sensor P.C.B.
  • Page 57: Waveform Chart

    SA-HT640WPL 14.6. Waveform Chart WF No. IC2001-12 (PLAY) WF No. IC2102-15 (PLAY) WF No. IC2102-17 (PLAY) WF No. IC2102-30 (PLAY) 5.6Vp-p(100nsec/div) 2.5Vp-p(200usec/div) 3.5Vp-p(200usec/div) 12Vp-p(5msec/div) WF No. IC2103-1 (PLAY) WF No. IC2801-11 (PLAY) WF No. IC2801-4 (PLAY) WF No. IC2801-8 (PLAY) 3.4Vp-p(200usec/div)
  • Page 58: Illustration Of Ic's, Transistors And Diodes

    SA-HT640WPL 15 Illustration of IC's, Transistors and Diodes RFKWMH82H160 C0HBB0000057 (44p) C0ABCB000088 (14p) C3ABPG000133 (54p) C1AB00002463 (100p) C0CBCBD00018 (8p) C3EBEG000073 (8p) MN101C49GHG (100p) C0FBBK000050 (28p) C3EBGC000044 (8p) C9ZB00000461 (132p) C0JBAB000011 (14p) MN2DS0003APH (256p) No.1 C0JBAR000326 (16p) MN864701 (164p) No.1 C0DABYY00002...
  • Page 59: Wiring Connection Diagram

    CN2002 FP8201 FP8501 FP8101 CN2003 CN2013 TUNER PACK UNIT WIRELESS (TO DIGITAL TRANSCEIVER CARD) DVD MODULE P.C.B. DVD MODULE P.C.B. (SIDE:B) (SIDE:A) LOADING MOTOR P.C.B. FC9101 FC9101 Loading SENSOR Motor P.C.B. Loading Motor TRAY CN9102 MOTOR P.C.B. SA-HT640WPL WIRING CONNECTION...
  • Page 60 SA-HT640WPL...
  • Page 61: Block Diagram

    MUTE12,4 MUTE12 CH1,2 LEVEL VOL2- DRV8 MUTE SHIFT MUTE4 MUTE QR8571 IC8606 DRV3 BUFFER C0EBA0000031 RESET TRAVERSE SW DRV6 IC8601 C0EBE0000384 VOLTAGE DETECTING Q8606, Q8550, IC8611 8607 8560 C3EBGZ000001 EE PROM NRESET BUFFER BUFFER NRST (Not supplied) SA-HT640WPL BLOCK DIAGRAM...
  • Page 62 DAC3 OUT DQ15 EXADR17 EXADR18 ADDRESS EXADR19 EXADR20 IC8691 C0JBAA000346 AND GATE DVD CLK OP CPU CLK NEXOE NEXWE NEXCE OP CPU CMD DVD CMD MDQ16 IC8695 C0JBAA000346 AND GATE DVD STAT OP CPU STAT DATA MDQ31 SA-HT640WPL BLOCK DIAGRAM...
  • Page 63 SHIFT REGISTER LATCH POWER ON RESET DVD CLK DVD CK DVD CMD DVD CMD DVD STAT DVD STA ST/DO IC2001 ST / DO TU SDA MN101C49GHG TU SD SYSTEM CONTROL POWER FM DET SUPPLY TU SCL (FM:ON) (FM) SA-HT640WPL BLOCK DIAGRAM...
  • Page 64 Q2308 IC5500 MUTING C0JBAB000011 INVERTER (CLOCK GENERATOR) Q2310 IC2105-(2) C0ABCB000088 BUFFER H BASS AMP X5500 375KHz SWITCH X5501 415KHz SWITCH D6906 Q6901 Z6900 VR6800 (REMOTE SENSOR) (VOLUME) DRIVE Q2003 VREF+ X2001 RESET 8MHz IC2001 MN101C49GHG SYSTEM CONTROL SA-HT640WPL BLOCK DIAGRAM...
  • Page 65 MODE 2 MODE CURRENT PROTECTION MODE VOLTAGE PROTECTION BOOT2 SGND2 ENABLE2 DRIVER MUTE HIGH CONTROL SUBWOOFER + IN2P SWITCH2 OUT2 INPUT HANDSHAKE DRIVER STAGE RELEASE2 MODULATOR Q2911-2914 IN2M MODE 1 MUTING MODE 2 IC2001 MN101C49GHG SYSTEM CONTROL SA-HT640WPL BLOCK DIAGRAM...
  • Page 66 SUBWOOFER- SUBWOOFER- Q5101, 5102 DETECT FL6901 FL DISPLAY IC2004 C3EBEG000073 EEPROM (Not Supplied) KEY SWITCH KEY SWITCH FL00 (S6900-6907) (S6801-6808) IC6901 X OUT C0HBB0000057 DISPLAY DRIVER X IN IC2001 MN101C49GHG SYSTEM CONTROL AVSS HB EN WS EN SA-HT640WPL BLOCK DIAGRAM...
  • Page 67 Q2935, D2912 D5716 IC5701 STR-F6628 +2.7V Q5701 SWITCHING REGULATOR REGULATOR Q5747 D5748,49 CONT CURRENT SWITCHING LIMMITTING QR8111, 8112 SWITCH Q5908, D5903, 5904 POWER CONTROL REGULATOR D5741 DRAIN IC8151 PC5701 C0DBEHG00006 FEED BACK FEED BACK +1.2V REGULATOR Q5710 SWITCHING SA-HT640WPL BLOCK DIAGRAM...
  • Page 68 SA-HT640WPL...
  • Page 69: Schematic Diagram

    SA-HT640WPL 18 Schematic Diagram Put a conductive mat on the work table. Do not touch ith the fingers directly. · This schematic diagram may be modified at any time with the development of new technology. Notes: S6801: Play and memory switch ( Memory).
  • Page 70 SA-HT640WPL...
  • Page 71: Advd Module Circuit

    VOUT4 IC8151 VOUT5 C0DBEHG00006 +1.2V REGULATOR DGND VOUT6 CONT C8113 AOUT0 DATA2 AGND1 470P C8427 AOUT1 DATA3 VCC1 QR8112 VCC GND OUT UNR521400L AOUT2 DATA4 VOUT7 POWER CONTROL MSEL VOUT8 QR8111 UNR521400L POWER CONTROL C8424 C8428 SA-HT640WPL DVD MODULE CIRCUIT...
  • Page 72 IC8611 DQM1 C3EBGC000044 DQM0 EEPROM RX8014 D1H88204A024 MDQ_7 MDQ_8 IC8051 MDQ_6 C3ABPG000133 MDQ_9 64M SDRAM RX8013 D1H88204A024 (Not Supplied) MDQ_5 MDQ_10 MDQ_4 MDQ_11 R8611 RX8012 D1H88204A024 MDQ_3 MDQ_12 MDQ_2 MDQ_13 RX8011 D1H88204A024 MDQ_1 MDQ_14 MDQ_0 MDQ_15 SA-HT640WPL DVD MODULE CIRCUIT...
  • Page 73 SBO3 VIN3 VIN3 VIN4 VIN4 VIN5 VIN5 VIN6 VIN6 R8021 VIN7 VIN7 VIN8 VDD33 VIN8 MMOD VIN9 VIN10 RX8021 D1H410320002 OP_CPU-CLK 65 66 67 68 69 70 71 72 73 OP_CPU-STAT R8023 OP_CPU-CMD C8228 R8022 C8207 SA-HT640WPL DVD MODULE CIRCUIT...
  • Page 74 LPC1 R8506 1.5K PIN(DVD) C8217 1 UNIT D1H456020001 LB8505 J0JCC0000119 LDCD LDGND LDDVD LB8504 J0JCC0000119 GND(OEIC) VREFH LB8503 ERJ2GE0R00X VREF1 LB8502 J0JHC0000045 SUB2 RX8503 SUB1 D1H456020001 VIN6 LPC2 R8505 2.2K PIN(CD) VIN5 DRV7 R8501 SUBSEL GND(VRCD) SA-HT640WPL DVD MODULE CIRCUIT...
  • Page 75: Bmain Circuit

    LOAD_MTR+ SCHEMAITC L2805 DGND J0JBC0000015 R2816 75 DIAGRAM-15 C2838 C2837 C2839 C2836 C2833 LOAD_MTR- DGND Q2001 B1GBCFJJ0051 MOTOR DRIVE L2806 COUT J0JBC0000015 R2817 75 L2807 J0JBC0000015 R2818 75 YOUT C2029 C2030 C2830 C2832 470P 470P 100P 220P SA-HT640WPL MAIN CIRCUIT...
  • Page 76 TURN_REW R2082 R2035 CEC_IN B1GBCFLL0037 TURN_REW CEC_IN R2034 HOTPLG RESET HOTPLUG D2008 R2033 B0ACCK000005 2 3 4 5 6 7 8 9 X2001 H2D800400009 8MHz R2976 R2975 R2069 R2015 2.7K R2016 R2070 R2017 R2018 R2019 R2020 R2021 SA-HT640WPL MAIN CIRCUIT...
  • Page 77 SRVOLIN MIXR INR1 SRSELOUT MIXL C2301 SLSELOUT INL1 SLSELOUT MICIN SLVOLIN AGND SLNFIN R2301 RECOUTR SLVOLOUT K2300 0 RECOUTL SLFIN K2400 0 C2303 C2302 0.039 5 6 7 8 9 C2502 0.033 R2503 4.7K C2503 R2303 4.7K SA-HT640WPL MAIN CIRCUIT...
  • Page 78 MUTING C2170 R2168 IC2103 50V1 2.2K FLVOLOUT C0AABB000125 R2270 HEADPHONES AMP 2.2K C2294 C2278 C2279 R2170 1800P 100P 2.2K C2270 R2268 C2277 R2275 R2276 R2277 R2279 R2293 50V1 2.2K 50V1 5.6K FRVOLOUT HP-RCH FRFIN R2278 R2280 R2288 SA-HT640WPL MAIN CIRCUIT...
  • Page 79 R2946 R2936 L2903 L2902 H2010 G0A200D00002 G0A101ZA0028 -VCC AGND +VCC DC_DET SYS6V SYS6V SYNC SYNC POWER CIRCUIT DC_GND (CN5701) on DC_GND SCHEMATIC FP2000 L2909 SW5VG_GND DIAGRAM-13 G0A200D00002 DC_13V +13V DC_13V R2935 4.7K AM_BP DVD_PCONT AM_BP PCONT PCONT SA-HT640WPL MAIN CIRCUIT...
  • Page 80 SA-HT640WPL...
  • Page 81: C) Power, Ac-Inlet And Sub Power Circuit

    +30V +30V C5011 S_GND 220P R5010 S_GND VDDP -30V -30V L5001 G0B9R5K00001 VSSP L5500 J0JKB0000020 DC_DET C5023 Q5102 VSSP B1ABCF000176 DC DETECT L5000 L5002 ETQA15A150T G0B9R5K00001 Q5101 R5011 B1ABCF000176 DC DETECT R5021 2.2K SIGNAL R5022 1.2K SA-HT640WPL POWER(DIGITAL AMP) CIRCUIT...
  • Page 82 C5308 C5320 C5326 C5325 220P 220P JK5400 C5311 220P R5311 VDDP CENTER- SUBWOOFER- SPEAKERS FRONT L+ FRONT R+ C5310 CENTER+ VSSP R5310 SUBWOOFER+ L5300 L5301 ETQA15A150T G0B9R5K00001 C5327 0.1 R5300 C5301 R5319 R5035 R5034 5.6K 5.6K SA-HT640WPL POWER(DIGITAL AMP) CIRCUIT...
  • Page 83 R5764 IC5702 AM_BP C0DABFC00002 R5704 0.68 SHUNT REGULATOR Q5710 B1ABCF000011 R5705 0.68 SWITCHING Q5745 C5720 R5715 0.047 Q5706 B3PBA0000237 B1BACD000018 FEED BACK Q5746 DIFFERENTIAL B1GBCFJN0033 REGULATOR D5713 B0BC4R0A0006 D5903 B0BC01200019 C5715 16V47 C5916 Q5908 50V100 B1ACKD000005 REGULATOR SA-HT640WPL POWER(SMPS) CIRCUIT...
  • Page 84 TRANSFORMER DGND (CN9102) on L5752 TEMP. DETECT J0JBC0000015 PULSE PULSE_SENSOR SCHEMATIC D5764 L5753 DGND DIAGRAM-15 B0ACCK000005 J0JBC0000015 POSITION_SENSOR POSITION Q5750 Q5932 DGND B1GBCFJJ0051 B1ADCF000001 D5761 MOTOR DRIVE TRANSFORMER B0ACCK000005 TEMP. DETECT Q5930 B1ABCF000011 SW+5V TRANSFORMER TEMP. DETECT SA-HT640WPL POWER(SMPS) CIRCUIT...
  • Page 85: D) Fl And Headphone Circuit

    SUB POWER 2.7K 2.2K 1.8K 1.2K KEY1 FL_IC_IN CIRCUIT FL_IC_CLK (CN5707) on FL_IC_STB SCHEMATIC DIAGRAM-13 WIDE_LED L6905 LED1 J0JBC0000019 JK6802 R6947 4.7K R6949 8.2K R6948 8.2K H6901 L6904 MPORT-RCH J0JBC0000019 AGND MAIN CIRCUIT MPORT-LCH (CN2013) on SCHEMATIC DIAGRAM-9 SA-HT640WPL FL/HEADPHONE CIRCUIT...
  • Page 86 SA-HT640WPL...
  • Page 87: E) Loading Motor, Tray Motor And Sensor Circuit

    PHOTO_DR V/A PHOTO_DRV/A DGND DGND Q9102 DGND PHOTO_DRV/B POWER PULSE_SENSE PULSE_SENSE DGND (SMPS) CIRCUIT Q9103 POSITION_SENSE POSITION_SENSE DISC_SENSE (CN5702) ON DGND SCHEMATIC PULSE_SENSE DIAGRAM-13 DGND POSITION_SENSE Q9101 DGND Q9101 B3NAA0000078 PHOTO INTERRUPTOR Q9102 B3NAA0000011 PHOTO INTERRUPTOR SA-HT640WPL LOADING MOTOR/TRAY MOTOR/SENSOR CIRCUIT...
  • Page 88 SA-HT640WPL...
  • Page 89: Printed Circuit Board

    IC8051 RX8018 RX8015 RX8016 R8420 C8002 LB8002 C8421 CL8430 C8422 QR8420 CL8034 C8051 C8052 C8053 C8054 IC8421 C8428 C8424 CL8424 FP8201 CL8421 CL8425 C8426 TO SPINDLE/ TRAVERSE MOTOR 3151A 3151A 3151A 3151A (SIDE A) (SIDE B) SA-HT640WPL DVD MODULE P.C.B.
  • Page 90: B) Main, Ac-Inlet And Sub Power P.c.b

    IC2904 W2163 R2939 C2964 W2181 Q2098 AC-INLET P.C.B. (REPX0515A) SUB POWER P.C.B. (REPX0515A) CN5707 0478A-1 0478A-1 CN5705 125V 6.3A ZA5702 ZA5701 CN5713 CN5712 P5701 0478A-1 0478A-1 DZ5701 W4853 W4854 AC IN 120V 60HZ W4855 W4856 CN5710 SA-HT640WPL MAIN/AC-INLET/SUB-POWER P.C.B. L5701...
  • Page 91: C) Power P.c.b

    D5750 W5107 L5710 D5751 10 11 W5808 R5931 L5720 IC5750 ZJ5410 W5807 R5933 CN5050 CN5701 W5806 W5785 W5788 Q5930 Q5931 W5784 0478A-1 0478A-1 CAUTION RISK OF ELECTRIC SHOCK AC VOLTAGE LINE. PLEASE DO NOT TOUCH THIS P.C.B SA-HT640WPL POWER P.C.B.
  • Page 92: D) Fl, Headphone, Loading Motor, Tray Motor And Sensor P.c.b

    (SELECTOR INPUT) (FORWARD) (BACKWARD) (PLAY) (STOP) S6803 S6802 S6801 S6804 HEADPHONE S9001 LOAD SENSOR P.C.B. TRAY MOTOR P.C.B. Q9001 2670A 2670A (REP3466B) (REP3466B) FC9101 Q9101 FC9101 Q9103 Loading Motor Q9102 2671A 2671A CN9102 SA-HT640WPL FL/HEADPHONE/LOADING MOTOR/TRAY MOTOR/SENSOR P.C.B. 2671A 2671A...
  • Page 97 SA-HT640WPL...
  • Page 98 SA-HT640WPL (SMPS stands for switching mode power supply) Special Note: The SMPS module unit is supplied as service parts and should be replaced as a unit if it is in not working condition.
  • Page 99: Overall Block Diagram For Ht640

    SA-HT640WPL 21 Overall Block Diagram for HT640...
  • Page 100: Sc-Ht640 Dvd Unit Block Diagram

    SA-HT640WPL 21.1. SC-HT640 DVD Unit Block Diagram...
  • Page 101: Ht640 Block Diagram (Analog Signal : Dvd 5.1Ch Play Back Mode)

    SA-HT640WPL 21.2. HT640 Block Diagram (Analog Signal : DVD 5.1ch Play Back Mode)
  • Page 102: Service Parts Replacement

    SA-HT640WPL 21.3. Service parts replacement This document describes additional information during service parts replacement for the mention models. (see behind) 21.3.1. Transmitter Assembly (RFKVHFX60PPS) This assembly part consists of : 1. Transmitter card 2. Receiver Module P.C.B. (RX). Refer to Figure 1 for the diagram of transmitter assembly.
  • Page 103 SA-HT640WPL 21.3.3. Module Kit Unit (Part No. RFKBHFX60PPS) This kit unit consists of : 1. Transmitter Module P.C.B. (TX) 2. Receiver Module P.C.B. (RX) Refer to Figure 2 for the diagram of module kit unit. Note: · If either the transmitter module P.C.B. (TX) or the receiver module P.C.B. (RX) is faulty after checking. Both the transmitter module P.C.B.
  • Page 104 SA-HT640WPL 21.3.4.2. Receiver Module P.C.B.
  • Page 105: Terminal Function Of Ics

    SA-HT640WPL 22 Terminal Function of ICs 22.1. IC2001 (MN101C49GHG): Terminal Function Name Micro-processor IC ASP_CK ASP clock (R2S15203FP) MUTE_HP Headphone mute Terminal Function MP_SEL Select front MPort or rear MPort Name (SELECT_ A) AVSS Power supply for A/D converter SUB_...
  • Page 106: Explode Views

    SA-HT640WPL 23 Explode Views 23.1. Cabinet Parts Location...
  • Page 107 SA-HT640WPL...
  • Page 108 SA-HT640WPL...
  • Page 109 SA-HT640WPL 23.2. Packaging...
  • Page 110: Replacement Parts List

    SA-HT640WPL 24 Replacement Parts List Notes: *Important safety notice: Components identified by mark have special characteristics important for safety purpose. Furthermore, special parts which have purposes of fire-retardant (resistors), high-quality sound (capacitors), low-noise (resistors), etc. are used. When replacing any of components, be sure to use only manufacture’s specified parts shown in the parts list.
  • Page 111: Component Parts List

    SA-HT640WPL 24.1. Component Parts List Ref. Part No. Part Name & Description Remarks RME0384 CLOSE LOCK GEAR SPRI Ref. Part No. Part Name & Description Remarks RMF0324-1 BLOCK SHEET RMM0255 SLIDE PLATE L CABINET AND CHASSIS XTB3+10JFJ SCREW XTN26+8GFJ SCREW...
  • Page 112 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks IC2906 C0JBAR000326 IC MPORT SELECTOR Q8561 2SD1819A0L TRANSISTOR IC2907 C0CBADG00023 IC 5V REGULATOR (DVD) Q8562 2SB09700RL TRANSISTOR IC2908 C0CBADG00023 IC 5V REGULATOR (DVD)
  • Page 113 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks D8571 MA2J72800L DIODE CN5050 K1MN17BA0005 17P CONNECTOR CN5701 K1KA13BA0062 13P CONNECTOR CHIP CN5702 K1MN11AA0003 11P CONNECTOR INDUCTORS CN5704 K1KA03AA0301 3P CONNECTOR CN5705 K1MN09B00038...
  • Page 114 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks L5753 J0JBC0000015 CHIP INDUCTOR RSA0007-L FM ANTENNA L6101 J0JBC0000019 CHIP INDUCTOR N1DAAAA00002 AM LOOP ANTENNA L6102 G0C330KA0065 COIL K2KA2BA00001 VIDEO CABLE L6201 J0JBC0000019...
  • Page 115 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2080 ERJ3GEYJ221V 220 1/16W R2302 ERJ3GEYJ223V 22K 1/16W R2081 ERJ3GEYJ221V 220 1/16W R2303 ERJ3GEYJ472V 4.7K 1/16W R2082 ERJ3GEYJ221V 220 1/16W R2304 ERJ3GEYJ123V 12K 1/16W...
  • Page 116 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R2936 ERJ3GEYJ181V 180 1/16W R5305 ERJ8GEYJ100V 10 1/8W R2937 ERG2SJ471E 470 2W R5306 ERJ3GEYJ562V 5.6K 1/16W R2938 ERG2SJ471E 470 2W R5307 ERJ3GEYJ562V 5.6K 1/16W...
  • Page 117 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R5786 ERJ3GEYJ104V 100K 1/16W R8321 ERJ3RBD161V 160 3W R5791 ERJ3GEY0R00V 0 1/16W R8322 ERJ2RKD100X 10 2W R5792 ERG2SJ470E 47 2W R8325 ERJ3RBD161V 160 3W...
  • Page 118 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks W2010 ERJ3GEY0R00V CHIP JUMPER W5793 ERJ3GEY0R00V CHIP JUMPER W2011 ERJ3GEY0R00V CHIP JUMPER W5795 ERJ3GEY0R00V CHIP JUMPER W2012 ERJ3GEY0R00V CHIP JUMPER W5796 ERJ3GEY0R00V CHIP JUMPER...
  • Page 119 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks K8421 ERJ3GEY0R00V CHIP JUMPER C2264 ECJ1VB1H221K 220P 50V C2270 ECEA1HKS010B 1 50V CAPACITORS C2272 ECJ1VC1H101J 100P 50V C2277 ECEA1HKS010I 1 50V C2001 ECEA1CKS470I...
  • Page 120 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C2810 ECJ1VB1H103K 0.01 50V C5000 ECJ1VB1H102K 1000P 50V C2811 ECJ1VB1C104K 0.1 16V C5001 ECJ1VB1H102K 1000P 50V C2812 ECJ1VB1C104K 0.1 16V C5002 ECJ1VB1H104K 0.1 50V...
  • Page 121 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C5303 ECJ1VB1H104K 0.1 50V C5770 F1B2H103A060 0.01 500V C5304 ECJ1VB1H331K 330P 50V C5771 F1B2H103A060 0.01 500V C5305 ECJ1VB1H104K 0.1 50V C5772 F1B2H103A060 0.01 500V...
  • Page 122 SA-HT640WPL Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C8056 ECJ0EF1C104Z 0.1 16V C8552 F2G1C100A072 10P 16V C8057 ECJ0EB1E222K 2200P 25V C8553 F2H0J470A003 47P 6.3V C8111 ECJ0EB1A104K 0.1 10V C8554 ECJ1VB0J105K 1 6.3V...

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