Karel MS48 Installation & Maintenance Manual

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Karel MS48
T e l e p h o n e
S y s t e m
Installation
&
Maintenance
Guide
Edition 3.2

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Table of Contents
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Summary of Contents for Karel MS48

  • Page 1 Karel MS48 T e l e p h o n e S y s t e m Installation & Maintenance Guide Edition 3.2...
  • Page 2: Table Of Contents

    CONTENTS SECTION PAGE INTRODUCTION TECHNICAL REFERENCE SYSTEM I.1. MB48 MOTHERBOARD & EXP48 EXPANSION MODULES I.2. POWER TO THE SYSTEM I.2.A. SPS48 POWER SUPPLY MODULE I.2.B. POWER FAILURE TRANSFER STATIONS I.3. EXTERNAL MUSIC CONNECTOR I.4. EXTERNAL RELAY ACCESSORIES II.1. CONSOLES, FEATURE PHONES, DIRECT STATION SELECT MODULES –...
  • Page 3 SECTION PAGE INSTALLATION PRELIMINARY NOTICE I.1. DELIVERY CHECK I.2. INSPECTION I.3. ENVIRONMENTAL REQUIREMENTS SYSTEM INSTALLATION II.1. GROUNDING II.2. SPS48 POWER SUPPLY MODULE II.3. MB48 MOTHERBOARD & EXP48 EXPANSION MODULES III. ACCESSORY INSTALLATION III.1. CONSOLES, FEATURE PHONES, DIRECT STATION SELECT MODULES III.2.
  • Page 4: Introduction

    INTRODUCTION This Installation and Maintenance Guide provides an overall technical reference on the KAREL MS48 system and its accessories and includes descriptions, structures and capabilities as well as the installation and maintenance information. This guide is formed up of three main chapters: 1) Technical Reference: The system outline is given and all the accessories are described.
  • Page 6: System

    I. SYSTEM At minimum capacity, MS48 has 4 lines and 12 extensions, which can be further upgraded to support the following configurations : Lines Extensions At minimum capacity, the MS48 system consists of the following parts : • CBN48 Cabinet made of metal, •...
  • Page 7 See the following figures to have a general idea about the outlook as well as the structure of the system. Figure A-1 Figure A-2 The CBN48 metal cabinet provides a strong shell and a natural electromagnetic shield for the system. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 8: Mb48 Motherboard & Exp48 Expansion Modules

    The MB48 motherboard consists of the microprocessor, utility, DTMF, switching, line and extension circuitries. See the following figures for the location of these circuitries and the operational flow diagram of MB48 motherboard. Figure A-3 Figure A-4 Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 9 MB48 motherboard except for both being EXP48 (0/16) or EXP48 (2/6), so that MS48 system supports the following capacities : Lines Extensions The default numbering plan of MS48 system depends on the system capacity as follows : • For capacities (4/12) and (6/18), the extensions have numbers 11 to 22 and 11 to 28, whereas the lines have numbers 01 to 04 and 01 to 06, respectively.
  • Page 10 The dimensions of EXP48 (0/16) are 18.5 cm x 23 cm and the weight is 0.4 kg. The dimensions of EXP48 (2/6) are 14.5 cm x 16.5 cm and the weight is 0.3 kg. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 11: Power To The System

    I.2. POWER TO THE SYSTEM MS48 system receives 220 VAC from the mains. Inside the fuse slot next to the system ON/OFF switch, there exists a F-type fuse of 1 A / 250 VAC for the first step protection. The system can operate for the mains input of 180 - 260 VAC 50/60 Hz. The PWT48 Power Transformer generates 2x15 VAC from the mains voltage, which is processed by the SPS48 Power Supply Module.
  • Page 12 The MS48 system that is equipped with a 12 V – 7 Ah battery can continue to run for 5 hours under an average traffic of 35 %.
  • Page 13: I.2.B. Power Failure Transfer Stations

    (2/6), such that the lines on EXP48 (2/6) module are connected to the first 2 extensions of the same board, in case of power failure. See the following figure illustrating the power failure transfer stations of MS48 (10/30) system. Figure A-7 I.3.
  • Page 14: Accessories

    II. ACCESSORIES To offer you a full telecommunication system, MS48 is equipped with many accessories. These accessories are shown in the following figure and explained one by one in the following sections. Figure A-8 II.1. CONSOLES, FEATURE PHONES, DIRECT STATION SELECT MODULES –...
  • Page 15: Ii.1.A. Op48(-H) Console

    Handsfree Key, Handsfree Volume Adjuster and Handsfree LED are available only on the handsfree versions. Figure A-9 Figure A-10 The dimensions of OP48(-H) are 22 cm x 6.5 cm x 16 cm and the weight is 0.9 kg. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 16: Ii.1.B. Lt48(-H) Feature Phone

    The corresponding LED of each key shows the status of the facility assigned to the primary function of the key. The outlook of DSS80 is illustrated in the following figure. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 17: Ii.1.D. Dss40 Direct Station Select Module

    40 extensions and 12 lines as well as some system features. DSS40 can be used not only with the MS48 system, but also with the other KAREL systems of bigger capacities. That is why DSS40 handles 4-digit physical numbers...
  • Page 18: Ii.2. Mini Printer - Ky16

    II.2. MINI PRINTER - KY16 MS48 system offers Call Record Listing (CRL) facilities, by keeping the records of the external calls and storing them in its non-volatile memory against any power failure. You may obtain these records by way of some external devices.
  • Page 19 Only one of the three CRL accessories - namely KY16 Mini Printer, CM48 CRL Interface and/or PK48 PC-Console Interface, RS232 Serial Printer Interface - can be connected to the system at a time. The selection among these devices is made by programming. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 20: Ii.3. Call Record Listing Interface - Cm48

    II.3. CALL RECORD LISTING INTERFACE – CM48 MS48 system offers the alternative of using a PC for Call Record Listing (CRL) facilities, so that you can process the records of the external calls stored in the system memory over PC.
  • Page 21 Dtt for the incoming calls coming from a DISA line where tt is the line number. Space Ending extension number, OPE for the operator. Space Call Info Space Line number Space Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 22: Ii.4. Pc-Console Interface - Pk48

    II.4. PC-CONSOLE INTERFACE – PK48 MS48 system offers the alternative of using a PC as a console, for you to supervise your system via your personal computer, by monitoring the states of extensions / lines or checking and editing system parameters or backing up the parameters in the PC to avoid parameter loss.
  • Page 23: Ii.5. Call Record Listing & Pc-Console Interface - Cm48 + Pk48

    II.6. SERIAL PRINTER INTERFACE - RS232 MS48 system offers the alternative of using a serial printer for Call Record Listing (CRL) facilities, for you to access the call records in the system memory through the serial printer. RS232 Serial Printer Interface serves this purpose. RS232 consists of an add-on card and a 5-meter cable for PC-Exchange connection.
  • Page 24: Ii.7. Doorphone - Dy26

    II.7. DOORPHONE – DY26 MS48 system has a built in circuitry, which can drive DY26 Doorphone. Any user of the system can access the doorphone and make a conversation with the party near the doorphone. The voice path is full-duplex. The doorphone has a ring button on it.
  • Page 25: Ii.9. Auto Attendant & Voice Mail - Evm48

    The external callers can make use of the EVM48 facilities, only if they have DTMF telephone sets in order to be able to key in numbers whenever required by EVM48. The outlook of EVM48, EVM-FE and EVM-DE cards is illustrated in the following figure. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 26: Ii.10. Isdn Adaptor - Ia12, Exp-Ia12

    The IA12 ISDN Adaptor is an ETSI compatible terminal adaptor that serves as an interface between the ISDN BRA-S0 lines coming through the network terminator (NT1) of PTT and the analog lines of the MS48 system. The adaptor also supports many EURO-ISDN facilities for Basic Rate Access.
  • Page 27 NT1, two 623K4 type connectors for connection to the A / B terminals of the analog line on the MS48 system and one 6-pin RJ jack for connection to the data line of KAREL telephones. The data cable having a connection box at one end and a RJ45 plug at the other end also comes with the adaptor.
  • Page 28 These network messages are also transferred to the CRL accessories. Neither MS48 system nor IA12 ISDN Adaptor has internal S0 ports, so it is not possible to connect an ISDN terminal to the extensions of MS48 system. However, it is possible to connect another ISDN terminal in parallel with the IA12 ISDN Adaptor in the Point to Multi-Point lines with MSN facility.
  • Page 29: Ii.11. Local Pager – Pg100

    Figure A-21 KAREL also has its own beepers (receivers), which are adjusted to operate at the same frequency of PG100 and which are also programmable for the desired extension number as well as the PG100 Local Pager.
  • Page 30: Ii.12. Standard Telephone Sets

    II.12. STANDARD TELEPHONE SETS Any ordinary telephone set, may be DP or DTMF, can be connected to MS48 system including KAREL’s own Ladin and Fulya telephone sets, which are both DP/DTMF switchable. The following figure illustrates the outlook of Ladin.
  • Page 31: Ii.13. Filter & Protection Unit - Fpbase, Fpexp

    AM radio interference. In order to protect the system against lightning and radio interference, KAREL has external modules that can be connected to both extensions and lines. These modules are presented in two different models: a) FPBASE Filter &...
  • Page 32: Software

    All the default system and extension / line parameters are stored in the EPROM. Though MS48 is a small capacity system, the software is designed to provide a full feature system. There are three categories for the features of the system:...
  • Page 34: Technical Specifications

    Space Division CMOS Crosspoint Switch Power 180 - 260 VAC - 50/60 Hz. MS48 (4/12) stand-by power consumption: 11W EXP48 (2/6) stand-by power consumption: 2 W EXP48 (4/12) stand-by power consumption: 3 W EXP48 (0/16) stand-by power consumption: 3 W...
  • Page 35 1209 Hz 1336 Hz 1477 Hz 697 Hz Frequency 770 Hz Group 852 Hz (- 9 dBm) 941 Hz Nominal frequencies of MS48 may deviate ± 2.5 % from the values above. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 36: Installation

    Dusty places, places where the system may be in contact with water or oil, Sulfuric gases produced in areas where there are thermal springs, etc. that may damage the system, Near high frequency sewing machines or electric welders. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 38: System Installation

    The template has the same dimensions with the MS48 system, so that it can be used to choose the location of the system and to determine the points of the holes on the wall.
  • Page 39: Ii.1. Grounding

    II.1. GROUNDING There are two different ground terms in MS48 system. One is the signal ground, which takes place on the MB48 motherboard as well as the add-on cards. It serves as a reference for the signals on the cards.
  • Page 40: Ii.2. Sps48 Power Supply Module

    The output of the RNT48 ring transformer, which is in fact the ring signal itself, is directly transferred to the MB48 motherboard. For this, the 2-pin connector at the end of the cable coming from RNT48 is attached to the corresponding connector on MB48. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 41: Ii.3. Mb48 Motherboard & Exp48 Expansion Modules

    – is used to carry the chassis ground to the motherboard and add-on cards. The MS48 system can have at most two EXP48 Expansion Modules, that are add- on cards to be installed on the MB48 motherboard. In such a case, the first EXP48 card is located on the motherboard and the second one is placed on the first one.
  • Page 42 All the pins of male connectors on the EXP48 cards are matched to the corresponding pins of the female correspondents on the card underneath properly. All the brass card holders of each EXP48 card, especially the ones that carry the chassis ground, are fixed properly. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 43 For this, the two male connectors on the solder side of MFR48 card must be attached to the female correspondents on the up left corner of the MS48 motherboard. After that, it is necessary to fix the MFR48 card to the MB48 motherboard using one brass card holder with its screw and washer.
  • Page 44: Accessory Installation

    The following signals are present on the connection box of system data cable: Data signal Ground (GND) No connect No connect Busy + 12 VDC Note : Busy signal is for KY16 Mini Printer. Figure B-8 Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 45 A / B terminals (the terminals with red and green wires) in the connection box of the telephone data cable. The following figure illustrate the cabling of OP48(-H) Consoles, LT48(-H) Feature Phones and DSS40 / DSS80 Direct Station Select Modules. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 46 Remove the two screws at the bottom corners of the DSS module. Place the plastic telephone connection part in-between the telephone and the DSS module. Insert the screws to the telephone and DSS module. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 47 However, if more than one set will be installed to the system and if the Data / 12 VDC / GND wires of the sets are wired in parallel as described in the “Cabling” Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 48: Iii.2. Mini Printer

    Drill two holes 12.5 cm apart at a height of 150 cm. Drive the anchor plugs into the holes. Insert the screws into the anchor plugs. Hang the printer on the screws. The following figure illustrates the installation. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 49 6-pin RJ plug and has a 4-pin connector at the other end. The following signals are present on the connection box of printer data cable : Data Signal No Connect No Connect Busy Signal No Connect Figure B-13 Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 50 KY16 as the CRL (Call Record Listing) media, as explained in the MS48 Programming Guide. • D SWITCH SETTING For KY16 to operate with MS48 system, the dip-switches that exist on the printer card inside the KY16 cabinet must be set as follows: Dip-switch Position Karel MS48 Installation &...
  • Page 51 To replace the printer ribbon: Pull out the black front cover from the upper side. Take out the old ribbon. Place the new ribbon inside the print head. Close the front cover. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 52: Iii.3. Pc Interface

    CM48 and PK48 Owner’s Guides, respectively. It is also necessary to enter the related programming code for selecting the PC as the CRL (Call Record Listing) media, as explained in the MS48 Programming Guide. Karel MS48 Installation & Maintenance Guide...
  • Page 53: Iii.4. Serial Printer Interface

    After the installation and cabling of RS232 card is completed, i t is also necessary to enter the related programming code for selecting the serial printer as the CRL (Call Record Listing) media, as explained in the MS48 Programming Guide.
  • Page 54: Iii.5. Doorphone

    (the panel on which the system ON/OFF switch resides) and then attached to the corresponding socket on the MB48 motherboard, as illustrated in the following figure. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 55 Pass the power cables of the ringer through the data cable hole at the back cover of the doorphone box. Connect the power of the external ringer through the ring button. Close the cover of the doorphone. The following figure illustrates this connection. Figure B-20 Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 56: Iii.6. External Announcement System

    (see section III.13). The external relay of MS48 system can be used to switch the power of the amplifier of the announcement system. For this, the power of the amplifier must be connected through the external relay on MB48 motherboard and the system must be programmed accordingly.
  • Page 57: Iii.7. Auto Attendant & Voice Mail

    EVM-DE card must be installed to the socket marked as D2, whereas the third EVM-DE card must be installed to the socked marked as D3. See the following figure for the location of these sockets. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 58: Iii.8. Isdn Adaptor

    The EXP-IA12 Expansion Board is mounted on the motherboard with brass card holders and screws. The communication between the IA12 motherboard and EXP-IA12 card is established by a 20-pin flat cable. The following figure illustrates this connection . Figure B-25 Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 59 The first channel of the IA12 motherboard or EXP-IA12 card must be connected to an odd numbered line (i.e. 01, 03, 05,….,19) and the second channel must be connected to the succeeding even numbered line. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 60 01, the second channel must be connected to line 02 or if the first channel is connected to line 03, the second channel must be connected to line 04 or so on. The following figure illustrates the wiring between MS48 system and IA12 motherboard: Figure B-26 •...
  • Page 61: Iii.9. Local Pager

    The other free end of the cable has also the corresponding RJ socket at the bottom part of the PG100 cabinet. The following signals are present on the connection box of PG100 data cable: Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 62 The RJ plug at the free end of the pager data cable must be attached to the corresponding RJ socket at the bottom part of the PG100 cabinet. The following figure illustrates the cabling of PG100 Local Pager. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 63 300 meters, if the wiring is made with ordinary wires. However, the maximum distance of 300 meters decreases proportionally if there are KAREL telephones connected to the system. For example, if 2 LT48 Feature Phones are connected to the system in this way, the distance between the system and the PG100 Local Pager cannot exceed 100 meters.
  • Page 64: Iii.10. Standard Telephone Sets, External Lines

    Normally a standard telephone set can be connected as much as 2 kms away from the system by using ordinary copper wires. Depending on the quality of the wires the distance changes proportionally. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 65: Iii.11 Filter & Protection Unit

    It should be noted that the directions of the line / extension connections are also important. The system side of the card is marked with “PABX" and the external line (or far extensions) side is marked with “PTT" on the card (see the following figure). Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 66: Iii.12. External Music Source

    2-pin music connector at the down right corner of the MB48 motherboard, as illustrated in the following figure. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 67: Iii.13. External Relay

    Figure B-33 MS48 is enhanced with a facility to provide the efficient use of the music source by way of its external relay (see sec.III.13.). When the power switch of the music source is connected to the relay on the MB48 motherboard and the necessary...
  • Page 68: Maintenance

    This may be especially important for the security of the building if a door opener is connected to the relay. Therefore during the installation please make sure that no undesired operations occur. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 69: Maintaining The System

    Replace the EVM48 card, Replace the MB48 motherboard. The recorded Auto Attendant messages are very noisy: Replace the EVM-FE cards, if any. The recorded Voice Mail messages are very noisy: Replace the EVM-DE cards. Karel MS48 Installation & Maintenance Guide Edition 3.2...
  • Page 70 Check the cabling of the telephone, Replace the telephone, Check the related extension circuitry of the MB48 motherboard (or EXP48 module), and replace the motherboard (or expansion card) if no dial tone is received. Karel MS48 Installation & Maintenance Guide Edition 3.2...

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