Page 1
3.5 mm AV connector Transceiver with BL-4S battery pack Talk time Standby Note Up to 3.5 hours Up to 320 Depends on hours network parameters and phone settings ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
31.12.2008 First approved version The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
3. Use only approved components as specified in the parts list. 4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. 5. Ensure all cables and wires are repositioned correctly ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
6202 Classic 6208 Classic RM-458 Service Manual Level 1&2 4. ESD PROTECTION Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection.
Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices. All of the above suggestions apply equally to the product, battery, charger or any accessory. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Batteries’ performance is particularly limited in temperatures well below freezing. Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
6202 Classic 6208 Classic RM-458 Service Manual Level 1&2 7. EXPLODED VIEW See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
AC-6c Charger (for China mainland) Standard toolkit For more information, refer to the Service Bulletin (SB- 011) on Nokia Online. Supplier or manufacturer contacts for tool reorder can be found in the “Recommended service equipment” document in Nokia Online. ISSUE 1 Confidential Copyright @ 2008 NOKIA.
Flash concept – (Point of Sales) To use the FLS-5 Flash Dongle, you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on Nokia Online. ISSUE 1 Confidential Copyright @ 2008 NOKIA.
6202 Classic 6208 Classic RM-458 Service Manual Level 1&2 10. DISASSEMBLY INSTRUCTION 1) Slide battery cover upwards. 2) Remove battery cover. 3) Slide stylus upwards. 4) Remove stylus. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Page 13
5) Use SRT-6 to get under deco cap and push 6) Remove deco cap. outwards. 7) Remove 2ea. #4 TORX screws 8) Starting at the bottom, work SRT-6 around A- cover. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Page 14
Service Manual Level 1&2 9) Remove A-cover. 10) Remove 4ea. TORX screws. 11) Insert SRT-6 on the opposite side of USB 12) Separate engine module from C-cover. connector and free engine module. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Page 15
15) Use SRT-6 to get under volume key. Lift up the 16) Use SRT-6 to get under camera key. Lift up the volume key and remove it. camera key and remove it. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Page 16
Insert dental tool and lift up antenna assy. 19) Use dental tool to get under the IHF speaker. 20) Separate IHF speaker from antenna assy. Lift the corner of the IHF speaker. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Page 17
22) Use SS-93 to release touch screen connector. 23) Insert SS-93 near locking tab and free engine 24) Turn the assy over to support LCD and remove module from B-cover. B-cover. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Page 18
6202 Classic 6208 Classic RM-458 Service Manual Level 1&2 25) Use SS-93 to release LCD connector. 26) Remove LCD. 27) Remove camera with SS-102. 28) Work SS-93 around edges of touch screen. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Page 19
32) Use SS-93 to lift and free camera and volume switches. Note: During UI flex assembly, press the camera switch for at least 3 seconds to ensure this area is pasted tight in the UI shield frame. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
Page 20
6202 Classic 6208 Classic RM-458 Service Manual Level 1&2 33) Remove flex dome sheet assy. 34) Use the dental tool to lift earpiece. 35) Remove the earpiece. End of disassembly. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...
11. ASSEMBLY HINTS 1) Tighten the screws to the torque of 14 Ncm in the 2) Tighten the screws to the torque of 14 Ncm in the order shown. order shown. ISSUE 1 Confidential Copyright @ 2008 NOKIA. All rights reserved...