Sony CAV-M1000ES Service Manual
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Sony CAV-M1000ES Service Manual

Sony CAV-M1000ES Service Manual

Custom integrated av system
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See also: Installation Manual
SERVICE MANUAL
Ver 1.1 2004.09
CAV-M1000ES Main Unit
Audio (each channel)
Continuous average power output (FTC)
All channels:
30 W per channel min. RMS at 8
ohms, any two channels driven
from 20 Hz to 20 kHz with no
more than 0.09 % THD.
40 W per channel min. RMS at 4
ohms, any two channels driven
from 20 Hz to 20 kHz with no
more than 0.7 % THD.
Frequency response: 5 Hz to 70 kHz ± 3dB
Input sensitivity:
160 mV for 1 W output, 650 mV for
full output (30 W) with volume
control set to maximum.
Input impedance:
20 k ohms
Signal-to-noise ratio: 92 dB (A-weighted )
100 Hz ± 14 dB, 2 dB step
Bass control range:
Treble control range: 10 kHz ± 14 dB, 2 dB step
SOURCE 1-8 and ZONE 1-6 AUDIO OUT
Frequency response: 5 Hz to 55 kHz ± 3dB
THD @ 2 V:
0.08 %
Signal-to-noise ratio: 102 dB (A-weighted @ 2 V)
Video
Input/output impedance:
75 ohm
Video insertion loss: 0 dB (50 Hz - 6 MHz)
Sony Corporation
9-877-752-02
Audio Group
2004I16-1
Published by Sony Engineering Corporation
© 2004.09
CAV-M1000ES
SPECIFICATIONS
General
12V trigger:
300 mA max each zone,
total 1.2 A max
Power requirements: 120 V 60 Hz
Power consumption: 540 W
430 × 175 × 433 mm
Dimensions:
× 6
(16
7
/
8
(w/h/d)
Mass:
24 kg (52 lbs 15 oz)
RM-TP100 RF Remote Control
Interface system:
Liquid crystal touch panel
Liquid crystal size: 5.2 inches (320 × 240 dots)
Touch panel:
Resistance sensible system
Analog type
Maximum range from the RF Antenna:
7 m (22 feet 11
(The maximum range differs
depending on the environment
where you use the RF Remote
Control.)
CUSTOM INTEGRATED AV SYSTEM
Power supply: Rechargeable (Ni-MH) battery
Maximum external dimensions:
Mass:
× 17
7
/
1
/
inches)
8
16
Operating temperature:
Composition
• CAV-M1000ES Main Unit
• RM-TP100 RF Remote Control
• RMB-TP100 Charger cradle for
the RF Remote Control
• Ferrite core
1
/
inches)
2
• AN-M1000 RF Antenna
• AC power cord
• Plug-in 4-terminal screw-type
connector for speaker (6)
• Installation Manual
Design and specifications are subject
to change without notice.
US Model
227 × 146 × 45 mm
(9 × 5
× 1
3
/
7
/
inches)
4
8
(w/h/d, including projecting
parts and controls)
0.8 kg (1 lbs 13 oz)
(Main unit only, including the
rechargeable battery)
5°C to 35 °C (41°F to 95°F)

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  • Page 1 160 mV for 1 W output, 650 mV for Composition Liquid crystal size: 5.2 inches (320 × 240 dots) full output (30 W) with volume • CAV-M1000ES Main Unit control set to maximum. Touch panel: Resistance sensible system • RM-TP100 RF Remote Control...
  • Page 2 COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

  • Page 3: Table Of Contents

    CAV-M1000ES TABLE OF CONTENTS SERVICING NOTE 3-27. Printed Wiring Board – SPEAKER OUT Section – ..40 ........... 4 3-28. Schematic Diagram – SPEAKER OUT Section – ..41 3-29. Printed Wiring Board – RJ45 Section – ......42 GENERAL ..............

  • Page 4: Servicing Note

    • RS232C port (Front): Allows you to connect the Main Unit to your computer to update the settings or firmware. • RS232C ports (Rear): Allow you to connect a Sony DVD Mega Changer (ex. DVP-CX777ES) and a Sony A/V Receiver (ex. STR-DA5000ES) to the Main Unit.
  • Page 5 CAV-M1000ES • SERVICE POSITION OF AMP BASE BOARD AND SPEAKER BOARD AMP BASE board SPEAKER board The AMP BASE board and the SPEAKER board can be checked after the bottom panel is removed from the unit. • SERVICE POSITION OF AMP BOARD The six pieces of the AMP board are used as shown from No.
  • Page 6 CAV-M1000ES • SERVICE POSITION OF BACK PANEL SIDE BOARD AUDIO I/O BRD board VIDEO I/O BRD board IR OUT WB board Six pieces of the boards are stacked. • Check the IR OUT WB board and the VIDEO I/O BRD board in the state as shown. To check the portions that are not visible from outside, remove the two boards together from the back panel and check those portions.
  • Page 7 CAV-M1000ES • CAUTIONS ON ASSEMBLING THE COVER Be careful that the flexible board should not be brought closer to other parts. • CAUTIONS ON REPLACING THE LCD BLOCK Be sure that the LCD harness is kept inserted in the grooves.

  • Page 8: General

    CAV-M1000ES SECTION 2 GENERAL This section is extracted from instruction manual. Front panel of the Main Unit ZONE SOURCE SELECT CHECK LEARN SETUP ZONE VOLUME ALL ZONE PROGRAM ENTER MODE BACK CANCEL MUTING RS232C 1 ?/1 (POWER) switch 8 PROGRAM Press to turn the power on or off.
  • Page 9 An RCA jack for composite video input from a source qk CONTROL A1II (page 17) component. Hooks up to a Sony CD Mega Changer (ex. CDP- c) VIDEO OUT (page 18) CX455) equipped with a matching jack allowing the An RCA jack for connecting a video source to another Main Unit to control the source component.
  • Page 10 Doing so may solve the problem. Some kind of trouble has occurred. Contact your nearest Sony dealer. The internal battery is being charged on the charger cradle. The remaining power of the battery is low.
  • Page 11 TV VOL TV CH FOLDER TV/VIDEO * Only a Sony TV monitor can be controlled with these buttons. Buttons marked in gray are used to control the source qf RETURN/EXIT components. Press to return to the previous menu screen (level) or...

  • Page 12: Diagrams

    CAV-M1000ES SECTION 3 DIAGRAMS • Circuit Board Location RS232B SUB board RS232B TOP board AMP board RS232B board RS232B BOTTOM board PW SW board CZ CONNECTOR board LEARNING board RS232F SUB board CONNECTOR board RS232F board FUNCTION KEY board AMP board...
  • Page 13 CAV-M1000ES THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. MEMO (In addition to this, the necessary note is printed in each block.) For Schematic Diagrams. For Printed Wiring Boards. Note: Note: • All capacitors are in µF unless otherwise noted. (p: pF) •...

  • Page 14: Block Diagram - Main/Power Section

    CAV-M1000ES 3-1. BLOCK DIAGRAM — MAIN/POWER SECTION — T901 POWER TRANSFORMER D853 Z56 +B Z56 -B IC400 IC500 (1/5) FL400 FL DISPLAY DRIVE SYSTEM CONTROLLOR Q830 RY+12V LIQUID CRYSTAL Q403 RELAY DRIVE D400 LED2 119 DISPLAY LED DRIVE RY831 SGATA...

  • Page 15: Block Diagram - Audio I/O Section

    CAV-M1000ES 3-2. BLOCK DIAGRAM — AUDIO I/O SECTION — J1010 IC1010 BUFFER AUDIO IN R-CH AMP/SPEAKER/ IC1011 PRE OUT SOURCE 1 BUFFER SECTION IC1101 BUFFER AUDIO OUT IC1100 ELECTRONIC TONE CONTROL R-CH J1020 S9 29 IC1102 IC1020 IC1800 BUFFER BUFFER...

  • Page 16: Block Diagram - Video I/O Section

    CAV-M1000ES 3-3. BLOCK DIAGRAM — VIDEO I/O SECTION — IC2100 SERIAL PARALLEL CONVERTER IC2210 ANALOG MULTIPLEX J2001 Q2010 VIDEO IN A 11 BUFFER SOURCE 1 B 10 VIDEO OUT P24 28 P23 27 J2002 Q2020 P22 26 VIDEO IN BUFFER...

  • Page 17: Block Diagram - Amp/Speaker/Pre Out Section

    CAV-M1000ES 3-4. BLOCK DIAGRAM — AMP/SPEAKER/PRE OUT SECTION — IC100 POWER AMP Q143 +V OUT2 12 BOOSTER Q140,141 LIMITER CN71 R-CH 8 13 ZONE 1 Q811,850 Z12+B 8 14 SWITCH IC4100 SPEAKERS 8 15 R-CH RY11 COMPARETOR CLASS 2 WIRING...

  • Page 18: Block Diagram - Ir Out/Rs232C/12V Trigger Section

    CAV-M1000ES 3-5. BLOCK DIAGRAM — IR OUT/RS232C/12V TRIGGER SECTION — J211 12V 1 J212 12V 2 12V 3 J213 MAIN/POWER SECTION 12V TRIGGER IC200 J214 12V 4 AND GATE 12V 5 J215 J216 12V 6 J2009 CONTROL A1 II Q506...

  • Page 19: Block Diagram - Rf Remote/Rf Antenna Section

    CAV-M1000ES 3-6. BLOCK DIAGRAM — RF REMOTE/RF ANTENNA SECTION — [PA UNIT] TOUCH PANEL IC101 IC102 HYBRID TRANSMISSION INVERTER L102 DATA OUT RFIO RXDATA L103 DATA IN TXMOD CN710 GND1 CNT0 CNTRL0 CN203 CNT1 [INVERTER UNIT] CNTRL1 CN201 S806 VOLUME +...

  • Page 20: Printed Wiring Board - Amp Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-7. PRINTED WIRING BOARD — AMP SECTION — :Uses unleaded solder. CHECK AUDIO I/O BRD BOARD CN1005, CN1008 (Page 25) SPEAKER BOARD CN11,CN22, CN33,,CN44, CN55,CN66 (Page 40) • Semiconductor Location Ref. No.

  • Page 21: Schematic Diagram - Amp Section

    CAV-M1000ES 3-8. SCHEMATIC DIAGRAM — AMP SECTION — • See page 62 for IC Block diagram. IC100 CN110 Q122 2SD2560 R127 Q124 4.7k C121 2SA988TP-PAFAEA C123 220p R102 R124 R120 R121 2.2k C106 C114 C105 0.047 R128 R131 D100 C102 500V 6.2k...

  • Page 22: Printed Wiring Board - Amp Base Section (Side A)

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-9. PRINTED WIRING BOARD — AMP BASE SECTION (SIDE A) — :Uses unleaded solder. CAV-M1000ES...

  • Page 23: Printed Wiring Board - Amp Base Section (Side B)

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-10. PRINTED WIRING BOARD — AMP BASE SECTION (SIDE B) — :Uses unleaded solder. AUDIO I/O BRD BOARD CN1009 (Page 25) BOARD BOARD CN150 CN150 (Page 20) (Page 20) BOARD CN150...

  • Page 24: Schematic Diagram - Amp Base Section

    CAV-M1000ES 3-11. SCHEMATIC DIAGRAM — AMP BASE SECTION — CN830 CN840 CN860 CN820 CN850 CN810 EP801 EP802 EP803 C826 C836 C816 C846 22 63V 22 63V D825 C866 C856 D845 10EDB40-TB5 D855 22 63V 10EDB40-TB5 C850 10EDB40-TB5 C854 Q815 D835...

  • Page 25: Printed Wiring Board - Audio I/O Brd Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-12. PRINTED WIRING BOARD — AUDIO I/O BRD SECTION — :Uses unleaded solder. • Semiconductor Location Ref. No. Location IC1001 IC1002 IC1010 I-11 IC1011 I-11 IC1020 I-10 IC1021 IC1030 IC1031 IC1101...

  • Page 26: Schematic Diagram - Audio I/O Brd Section (1/4)

    CAV-M1000ES 3-13. SCHEMATIC DIAGRAM — AUDIO I/O BRD SECTION (1/4) — R1010 C1013 R1011 100k R1180 J1010 C1012 R1016 R1015 0.0022 R1012 100k 100k C1183 R1017 100k C1700 C1017 0.0022 0.0022 C1715 0.01 R1182 R1181 C1018 100k 100k CN1000 R1187...

  • Page 27: Schematic Diagram - Audio I/O Brd Section (2/4)

    CAV-M1000ES 3-14. SCHEMATIC DIAGRAM — AUDIO I/O BRD SECTION (2/4) — • See page 62 for IC Block diagram. IC1001 M5F7815L CN1100 C1001 C1000 1000 0.047 C1004 C1003 1000 0.047 C1101 C1109 IC1002 C1110 0.0033 M5F7915L R1104 C1103 C1104 0.015 0.015...

  • Page 28: Schematic Diagram - Audio I/O Brd Section (3/4)

    CAV-M1000ES 3-15. SCHEMATIC DIAGRAM — AUDIO I/O BRD SECTION (3/4) — C1053 R1050 R1051 100k J1050 C1052 R1056 R1052 0.0022 100k 100k R1055 R1580 C1057 C1583 R1057 0.0022 100k C1058 R1582 R1581 CN1009 100k 100k R1586 100k R1587 100k C1588...

  • Page 29: Schematic Diagram - Audio I/O Brd Section (4/4)

    CAV-M1000ES 3-16. SCHEMATIC DIAGRAM — AUDIO I/O BRD SECTION (4/4) — • See page 62 for IC Block diagram. CN1001 C1407 0.0022 C1409 C1401 0.0033 C1403 C1404 0.015 0.015 C1408 R1402 C1410 R1404 C1400 0.022 C1411 R1403 R1405 100p 100k...

  • Page 30: Printed Wiring Board - Video I/O Brd Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-17. PRINTED WIRING BOARD — VIDEO I/O BRD SECTION — :Uses unleaded solder. • Semiconductor Location Ref. No. Location IC2000 IC2001 IC2100 C-10 IC2710 IC2210 IC2220 IC2230 IC2240 IC2260 IC2250 IC2240...

  • Page 31: Schematic Diagram - Video I/O Brd Section (1/2)

    CAV-M1000ES 3-18. SCHEMATIC DIAGRAM — VIDEO I/O BRD SECTION (1/2) — • See page 62 for IC Block diagrams. J2003 J2002 J2001 J2005 J2004 J2008 J2007 J2006 C2118 C2117 C2116 C2113 C2112 C2111 C2115 C2114 R2010 R2070 R2040 R2080 R2081...

  • Page 32: Schematic Diagram - Video I/O Brd Section (2/2)

    CAV-M1000ES 3-19. SCHEMATIC DIAGRAM — VIDEO I/O BRD SECTION (2/2) — • See page 62 for IC Block diagrams. J2009 CN2000 C2101 470p R2126 C2300 0.022 C2103 470p C2730 C2104 0.022 R2125 C2100 470p C2102 470p IC2730 TA7809S C2731 FB2000 C2420 0.022...

  • Page 33: Printed Wiring Board - Display Section (Side A)

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-20. PRINTED WIRING BOARD — DISPLAY SECTION (SIDE A) — :Uses unleaded solder. (FLUORESCENT INDICATOR TUBE) IC520 IC400 IC501 IC503 IC502 IC511 IC601 IC510 IC500 IC600 IC508 IC505 IC506 • Semiconductor...

  • Page 34: Printed Wiring Board - Display Section (Side B)

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-21. PRINTED WIRING BOARD — DISPLAY SECTION (SIDE B) — :Uses unleaded solder. FUNCTION KEY BOARD CN701 (Page 38) CZ CONNECTOR BOARD CNP501 (Page 50) AC INLET BOARD CN886 (Page 53)

  • Page 35: Schematic Diagram - Display Section (1/3)

    CAV-M1000ES 3-22. SCHEMATIC DIAGRAM — DISPLAY SECTION (1/3) — CN504 FB503 FB504 FB505 FB506 FB507 FB500 FB501 FB502 C521 C522 C523 0.022 0.022 0.022 CN500 FB508 FB509 FB510 FB511 FB512 FB513 FB514 FB515 FB516 C528 0.022 FB517 FB519 FB520 FB522...

  • Page 36: Schematic Diagram - Display Section (2/3)

    CAV-M1000ES 3-23. SCHEMATIC DIAGRAM — DISPLAY SECTION (2/3) — • See page 13 for Waveforms. • See page 64 for IC Block diagram. • See page 66 for IC Pin Function Description. CN502 CN501 CN503 R586 R585 R587 100k R588...

  • Page 37: Schematic Diagram - Display Section (3/3)

    CAV-M1000ES 3-24. SCHEMATIC DIAGRAM — DISPLAY SECTION (3/3) — • See page 13 for Waveform. • See page 63 for IC Block diagram. FL400 R401 R400 D400 SEL6810A-TH12 D403 D405 SEL6810A-TH12 SEL6810A-TH12 IC400 R409 R410 M66003-0111FP R412 Q403 Q404 Q405...

  • Page 38: Printed Wiring Board - Front Panel Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-25. PRINTED WIRING BOARD — FRONT PANEL SECTION — :Uses unleaded solder. SOURCE ZONE SELECT DISPLAY BOARD CN501 (Page 34) DISPLAY BOARD CN502 (Page 34) (learning IR) IC602 ENTER ALL ZONE...

  • Page 39: Schematic Diagram - Front Panel Section

    CAV-M1000ES 3-26. SCHEMATIC DIAGRAM — FRONT PANEL SECTION — • See page 64 for IC Block diagram. CN750 R611 R700 R701 R702 CN700 2.2k 2.2k E750 D600 SPS-503A-10 C604 C756 C603 R750 R751 S700 S701 S702 S703 C605 R613 100p...

  • Page 40: Printed Wiring Board - Speaker Out Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-27. PRINTED WIRING BOARD — SPEAKER OUT SECTION — :Uses unleaded solder. • Semiconductor Location Ref. No. Location F-10 D4100 H-11 D4150 H-10 D4200 D4250 D4300 BOARD D4350 CN160 D4400 (Page 20)

  • Page 41: Schematic Diagram - Speaker Out Section

    CAV-M1000ES 3-28. SCHEMATIC DIAGRAM — SPEAKER OUT SECTION — CN10 CN12 R4104 R4103 R4100 C4100 D4100 1SS355TE-17 0.01 R4101 R4102 C4101 Q4100 CN11 2SC2712-YG-TE85L CN71 AIR COIL RY11 4.7k R4151 Q4150 R4156 R4160 R4152 C4151 2SC2712-YG-TE85L EP11 R4155 BRACKET AIR COIL...

  • Page 42: Printed Wiring Board - Rj45 Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-29. PRINTED WIRING BOARD — RJ45 SECTION — :Uses unleaded solder. IC3600 IC3610 IC3510 IC3400 IC3310 IC3210 IC3110 IC3410 IC3200 IC3500 IC3300 IC3100 CONNECTOR BOARD CN104 (Page 50) IR OUT WB...

  • Page 43: Schematic Diagram - Rj45 Section

    CAV-M1000ES 3-30. SCHEMATIC DIAGRAM — RJ45 SECTION — CN3600 CN3500 CN3400 CN3300 CN3200 CN3100 E3500 E3400 E3600 E3300 E3200 E3700 E3100 C3650 0.022 C3550 0.022 C3350 0.022 C3150 R3402 R3302 R3202 R3102 0.022 R3502 C3450 C3250 0.022 0.022 C3410 C3310...

  • Page 44: Printed Wiring Board - Pre Out Brd Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-31. PRINTED WIRING BOARD — PRE OUT BRD SECTION — :Uses unleaded solder. IC1103 IC1503 IC1403 IC1303 IC1203 IC1603 VIDEO I/O BRD AUDIO I/O BRD VIDEO I/O BRD AUDIO I/O BRD...

  • Page 45: Schematic Diagram - Pre Out Brd Section

    CAV-M1000ES 3-32. SCHEMATIC DIAGRAM — PRE OUT BRD SECTION — CN1105 C1113 C1860 CNP101 R1106 J1100 C1116 R1108 R1109 R1111 100k RY1100 C1163 RELAY R1113 R1156 C1213 R1206 IC1103 C1216 22 35V NJM4580MD-(TE2) R1208 R1159 R1163 100k R1164 C1811 R1157...

  • Page 46: Printed Wiring Board - Rs232C/12V Trigger Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-33. PRINTED WIRING BOARD — RS232C/12V TRIGGER SECTION — :Uses unleaded solder. IC300 IC310 RS232C DISPLAY BOARD CN505 (Page 34) IC320 12V TRIGGER REGULATOR BOARD CN883 (Page 51) REGULATOR BOARD CN883...

  • Page 47: Schematic Diagram - Rs232C/12V Trigger Section

    CAV-M1000ES 3-34. SCHEMATIC DIAGRAM — RS232C/12V TRIGGER SECTION — • See page 64 for IC Block diagrams. CN300 CN310 CN320 J211 J212 R321 R300 R310 R320 R301 R311 J213 C300 C310 C320 CN201 C321 C301 C311 0.022 0.022 0.022 J214...

  • Page 48: Printed Wiring Board - Ir Out Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-35. PRINTED WIRING BOARD — IR OUT SECTION — :Uses unleaded solder. IR OUT SOURCE 8 SOURCE 7 SOURCE 6 SOURCE 5 SOURCE 4 SOURCE 3 SOURCE 2 SOURCE 1 COMMON...

  • Page 49: Schematic Diagram - Ir Out/Connector Section

    CAV-M1000ES 3-36. SCHEMATIC DIAGRAM — IR OUT/CONNECTOR SECTION — CN108 CN107 CN103 CNP500 CN104 CN102 CNP501 CN101 CN105 R209 J209 R208 J208 R207 J207 R206 J206 CN106 R205 J205 R204 J204 R203 J203 C200 0.022 C204 R202 J202 R201 J201...

  • Page 50: Printed Wiring Board - Connector Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-37. PRINTED WIRING BOARD — CONNECTOR SECTION — :Uses unleaded solder. IR OUT WB BOARD CN200 (Page 48) DISPLAY BOARD CN504 (Page 34) VIDEO I/O BRD BOARD CN2000 (Page 30) AUDIO I/O BRD...

  • Page 51: Printed Wiring Board - Regulator Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-38. PRINTED WIRING BOARD — REGULATOR SECTION — :Uses unleaded solder. DISPLAY BOARD CN507 (Page 34) T901 POWER TRANSFORMER 12V TRIGGER BOARD CN201 (Page 46) 12V BOTTOM BOARD CN202 (Page 46)

  • Page 52: Schematic Diagram - Regulator Section

    CAV-M1000ES 3-39. SCHEMATIC DIAGRAM — REGULATOR SECTION — • See page 65 for IC Block diagrams. CN882 IC820 SI-8120S IC801 SI-8120S IC802 SI-8120S Q801 2SD2525(TP) CN855 R801 R820 L820 R821 R800 R822 C820 C841 C890 C880 2200 C840 L821 3300...

  • Page 53: Printed Wiring Board - Ac Inlet Section

    CAV-M1000ES • See page 12 for Circuit Boards Location. 3-40. PRINTED WIRING BOARD — AC INLET SECTION — :Uses unleaded solder. AUDIO I/O BRD BOARD CN1100 (Page 25) T901 POWER TRANSFORMER REGULATOR BOARD CN878 (Page 51) IC850 VIDEO I/O BRD...

  • Page 54: Schematic Diagram - Ac Inlet Section

    CAV-M1000ES 3-41. SCHEMATIC DIAGRAM — AC INLET SECTION — CN886 R808 0.27 D823 10EDB40-TB5 C808 4700 D824 R809 10EDB40-TB5 0.27 D833 10EDB40-TB5 D834 10EDB40-TB5 C842 D813 R804 CN880 D801 10EDB40-TB5 UDZSTE-175.6B CN879 D814 10EDB40-TB5 Q802 R874 2SB734-T-34 R803 5.6k C844...

  • Page 55: Printed Wiring Board - Rf Antenna Section (An-M1000)

    CAV-M1000ES 3-42. PRINTED WIRING BOARD — RF ANTENNA SECTION (AN-M1000) — 3-43. SCHEMATIC DIAGRAM — RF ANTENNA SECTION (AN-M1000) — ANTENNA IC3700 C3710 100p C3811 TP3001 C3800 IC3720 LMS485CMX C3803 TP3000 R3804 IC3720 330k R3721 IC3802 R3803 R3722 IC3801 L3800...

  • Page 56: Printed Wiring Board - Rf Remote Control Section (Rm-Tp100)

    CAV-M1000ES 3-44. PRINTED WIRING BOARD — RF REMOTE CONTROL SECTION (RM-TP100) — CHANNEL VOLUME • Semiconductor Location Ref. No. Location D501 C-10 D502 C-10 D503 PA UNIT D504 MUTING SYSTEM BLACK TP(CHG-) IC101 G-10 TP(CHG+) IC102 G-10 LIQUID CRYSTAL DISPLAY...

  • Page 57: Schematic Diagram - Rf Remote Control Section (Rm-Tp100)

    CAV-M1000ES 3-45. SCHEMATIC DIAGRAM — RF REMOTE CONTROL SECTION (RM-TP100) — CN501 D501 T501 D504 SFPB-64VL CN803 SFPB-64VL CN804 TP503 S807 S806 TP818 TP817 TP502 C501 C503 C502 D502 D503 0.039 TP819 TP816 TP501 SFPB-64VL SFPB-64VL TP820 TP815 TP821 TP814...

  • Page 58: Printed Wiring Board - Pa Unit Section (Side A)

    CAV-M1000ES 3-46. PRINTED WIRING BOARD — PA UNIT SECTION (SIDE A) — PA UNIT (SIDE A) Printed wiring board of the PA UNIT is only for reference . There is no electrical parts list of the PA UNIT . CAV-M1000ES...

  • Page 59: Printed Wiring Board - Pa Unit Section (Side B)

    CAV-M1000ES 3-47. PRINTED WIRING BOARD — PA UNIT SECTION (SIDE B) — PA UNIT (SIDE B) Printed wiring board of the PA UNIT is only for reference . There is no electrical parts list of the PA UNIT . CAV-M1000ES...

  • Page 60: Schematic Diagram - Pa Unit Section (1/2)

    CAV-M1000ES 3-48. SCHEMATIC DIAGRAM — PA UNIT SECTION (1/2) — PA UNIT (1/2) Schematic diagram of the PA UNIT is only for reference . There is no electrical parts list of the PA UNIT . CAV-M1000ES...

  • Page 61: Schematic Diagram - Pa Unit Section (2/2)

    CAV-M1000ES 3-49. SCHEMATIC DIAGRAM — PA UNIT SECTION (2/2) — PA UNIT (2/2) Schematic diagram of the PA UNIT is only for reference . There is no electrical parts list of the PA UNIT . CAV-M1000ES...
  • Page 62 CAV-M1000ES • IC Block Diagrams – VIDEO I/O BRD BOARD – – AMP BOARD – IC2100 BU2152FS IC100 uPC2581V-S BIAS CIRCUIT CONTROLLER PROTECTOR LATCH REG DRIVE DRIVE SHIFT DRIVE DRIVE REGISTER Q1-Q24 2 3 4 5 6 8 9 10 11 12 13 14 15 –...
  • Page 63 CAV-M1000ES – DISPLAY BOARD – IC400 M66003-0111FP Digit output circuit RESET DIG15/SEG38 Segmet/ Digit select/ output DIG16/SEG37 circuit Code/ Seirial command recoive DIG17/SEG36 control circuit cirucuit SDATA SEG35 CGROM SEG00 (35bit x 166) XOUT SEG01 Clock Display CGRAM generator controller...
  • Page 64 CAV-M1000ES IC508 TC74HC4052AFT(EL) – RS232B BOARD – – RS232B BOTTOM BOARD – – RS232B TOP BOARD – – RS232F BOARD – IC310 MAX3222IPWR IC320 MAX3222IPWR IC300 MAX3222IPWR IC750 MAX3222IPWR Powerdown...
  • Page 65 CAV-M1000ES – REGULATOR BOARD – IC801, 802, 820 SI-8120S OVER CURRENT REGULATOR PROTECTOR LATCH RESET & ON/OFF DRIVER SOFT COMPARATOR START OVER HEAT – PROTECTOR – VREF ERROR AMP...
  • Page 66 CAV-M1000ES • IC Pin Function Description DISPLAY BOARD IC500 MB91F155APFV-G-E1 (SYSTEM CONTROL) Pin No. Pin Name Description AUDIO_CLK Audio clock signal output AUDIO_DAT Audio data signal output AUDIO_STB1 Audio STB1 signal output (Zone 1 and 2) AUDIO_STB2 Audio STB2 signal output (Zone 3 and 4)
  • Page 67 CAV-M1000ES Pin No. Pin Name Description 12VTRIG_4 12V trigger common 4 signal output 12VTRIG_5 12V trigger common 5 signal output 12VTRIG_6 12V trigger common 6 signal output A1_OUT Control A1 II signal output – Not used – Not used –...
  • Page 68 CAV-M1000ES Pin No. Pin Name Description FIXED – Short to ground terminal FIXED – Short to power supply – Power supply terminal – Ground terminal EEPROM : SDA EEPROM serial data signal output EEPROM : SCL EEPROM serial clock signal output –...
  • Page 69 CAV-M1000ES Pin No. Pin Name Description – Short to ground terminal – Not used – Short to ground terminal...

  • Page 70: Exploded Views

    CAV-M1000ES SECTION 4 EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may • The mechanical parts with no reference number The components identified by mark 0 or have some difference from the original one. in the exploded views are not supplied.

  • Page 71: Front Panel Section

    CAV-M1000ES 4-2. FRONT PANEL SECTION supplied supplied supplied supplied supplied supplied supplied supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-246-100-03 BUTTON (DIA. 7) A-4749-533-A DISPLAY BOARD, COMPLETE 4-246-121-03 BUTTON (POWER) A-4749-526-A RS232F BOARD, COMPLETE...

  • Page 72: Chassis Section

    CAV-M1000ES 4-3. CHASSIS SECTION supplied Q123 Q122 Q123 Q123 Q122 Q143 Q142 Q143 Q123 Q122 Q142 Q122 Q143 Q123 Q142 Q123 Q143 Q122 Q142 Q122 Q143 Q143 supplied Q142 Q142 T900 F835 F831 F821 supplied F900 F825 supplied F811 F851...

  • Page 73: Back Panel Section

    CAV-M1000ES 4-4. BACK PANEL SECTION supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-4749-538-A PRE OUT BRD BOARD, COMPLETE A-4749-552-A RS232B SUB BOARD, COMPLETE A-4749-560-A RJ45 BOARD, COMPLETE A-4749-540-A VIDEO I/O BRD BOARD, COMPLETE A-4749-542-A AUDIO I/O BRD BOARD, COMPLETE...

  • Page 74: Rf Remote Control (Rm-Tp100) Section

    CAV-M1000ES Ver 1.1 4-5. RF REMOTE CONTROL (RM-TP100) SECTION supplied supplied supplied charger cradle (RMB-TP100) section Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-250-762-01 COVER (B) 4-250-763-01 BUTTON (A) A-4749-334-A POWER BOARD, COMPLETE A-4749-331-A L KEY BOARD, COMPLETE...

  • Page 75: Charger Cradle (Rmb-Tp100) Section

    CAV-M1000ES 4-6. CHARGER CRADLE (RMB-TP100) SECTION supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-977-358-01 CUSHION 1-761-849-11 CHARGER CRADLE UNIT 4-251-115-01 COVER (C) (CHARGER) 0 256 1-790-293-31 CORD, POWER 4-250-776-01 COVER (B) (CHARGER) 1-500-386-16 FILTER, CLAMP (FERRITE CORE)

  • Page 76: Rf Antenna (An-M1000) Section

    CAV-M1000ES 4-7. RF ANTENNA (AN-M1000) SECTION supplied supplied supplied supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-210-254-02 CUSHION (FOOT)) A-1059-160-A RF ANTENNA SERVICE ASSY 4-951-620-01 SCREW (2.6X8), +BVTP 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3...

  • Page 77: Electrical Parts List

    CAV-M1000ES 12V BOTTOM 12V TRIGGER SECTION 5 AC INLET ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • COILS When indicating parts by reference number, parts list may be different from the parts uH: µH please include the board name.
  • Page 78 CAV-M1000ES AC INLET Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R805 1-216-833-11 METAL CHIP 1/10W < IC > R806 1-216-837-11 METAL CHIP 1/10W IC100 6-700-943-01 IC uPC2581V-S R807 1-216-841-11 METAL CHIP 1/10W 0 R808 1-243-633-11 FUSIBLE 0.27...
  • Page 79 CAV-M1000ES AMP BASE Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R163 1-208-820-11 METAL CHIP 0.5% 1/10W < DIODE > R164 1-208-782-11 METAL CHIP 0.5% 1/10W D811 6-500-522-31 DIODE 10EDB40-TB5 ************************************************************ D815 6-500-522-31 DIODE 10EDB40-TB5 A-4749-519-A AMP BASE BOARD, COMPLETE...
  • Page 80 CAV-M1000ES AMP BASE AUDIO I/O BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R835 1-249-381-11 CARBON 1/4W C1077 1-162-966-11 CERAMIC CHIP 0.0022uF 10% R836 1-215-873-81 METAL OXIDE 4.7K C1078 1-107-545-91 ELECT CHIP 22uF 0 R845...
  • Page 81 CAV-M1000ES AUDIO I/O BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C1308 1-162-917-11 CERAMIC CHIP 15PF C1560 1-107-545-91 ELECT CHIP 22uF C1309 1-107-545-91 ELECT CHIP 22uF C1561 1-162-927-11 CERAMIC CHIP 100PF C1310 1-107-545-91 ELECT CHIP...
  • Page 82 CAV-M1000ES AUDIO I/O BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > J1070 1-784-934-11 JACK, PIN 4P (AUDIO IN/AUDIO OUT (SOURCE 7)) IC1001 8-759-231-59 IC M5F7815L J1080 1-784-934-11 JACK, PIN 4P IC1002 8-759-245-87 IC M5F7915L...
  • Page 83 CAV-M1000ES AUDIO I/O BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1086 1-216-845-11 METAL CHIP 100K 1/10W R1405 1-216-845-11 METAL CHIP 100K 1/10W R1087 1-216-845-11 METAL CHIP 100K 1/10W R1450 1-216-833-11 METAL CHIP 1/10W R1100...
  • Page 84 CAV-M1000ES AUDIO I/O BRD CONNECTOR CZ CONNECTOR DISPLAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1782 1-216-845-11 METAL CHIP 100K 1/10W C425 1-164-156-11 CERAMIC CHIP 0.1uF R1785 1-216-821-11 METAL CHIP 1/10W C426 1-126-967-11 ELECT 47uF...
  • Page 85 CAV-M1000ES DISPLAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C574 1-164-156-11 CERAMIC CHIP 0.1uF FB508 1-216-295-91 SHORT CHIP C575 1-164-156-11 CERAMIC CHIP 0.1uF FB509 1-216-295-91 SHORT CHIP C576 1-164-156-11 CERAMIC CHIP 0.1uF C577 1-164-156-11 CERAMIC CHIP 0.1uF...
  • Page 86 CAV-M1000ES DISPLAY Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R405 1-216-809-11 METAL CHIP 1/10W R547 1-216-813-11 METAL CHIP 1/10W R406 1-216-833-11 METAL CHIP 1/10W R548 1-216-813-11 METAL CHIP 1/10W R407 1-216-841-11 METAL CHIP 1/10W R409...
  • Page 87 CAV-M1000ES DISPLAY FUNCTION KEY IR OUT WB L KEY LEARNING Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R622 1-216-833-11 METAL CHIP 1/10W < CONNECTOR > R623 1-216-833-11 METAL CHIP 1/10W R624 1-216-833-11 METAL CHIP 1/10W...
  • Page 88 CAV-M1000ES LEARNING POWER PRE OUT BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > C1414 1-162-927-11 CERAMIC CHIP 100PF C1415 1-164-227-11 CERAMIC CHIP 0.022uF IC602 8-759-530-29 IC TC4069UBFT (EL, N) C1416 1-126-400-11 ELECT CHIP...
  • Page 89 CAV-M1000ES PRE OUT BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < JACK > R1359 1-216-845-11 METAL CHIP 100K 1/10W R1361 1-216-825-11 METAL CHIP 2.2K 1/10W J1100 1-817-965-11 JACK PIN 3P (FIXED OUT/VIDEO OUT(ZONE 1))
  • Page 90 CAV-M1000ES PW SW REGULATOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark PW SW BOARD < IC > ************* IC801 6-700-944-01 IC SI-8120S < CONNECTOR > IC802 6-700-944-01 IC SI-8120S IC820 6-700-944-01 IC SI-8120S * CN610 1-564-719-11 PIN, CONNECTOR (SMALL TYPE) 3P <...
  • Page 91 CAV-M1000ES REGULATOR R KEY RF ANTENNA Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark TH806 1-805-608-11 THERMISTOR R116 1-216-850-11 METAL CHIP 270K 1/10W R118 1-216-864-11 SHORT CHIP ************************************************************ R123 1-216-864-11 SHORT CHIP A-4749-332-A R KEY BOARD, COMPLETE...
  • Page 92 CAV-M1000ES RF ANTENNA RJ45 RS232B Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R3721 1-216-833-11 METAL CHIP 1/10W < RESISTOR > R3722 1-216-809-11 METAL CHIP 1/10W R3723 1-216-809-11 METAL CHIP 1/10W R3102 1-216-809-11 METAL CHIP 1/10W...
  • Page 93 CAV-M1000ES RS232B BOTTOM RS232B SUB RS232B TOP RS232F RS232F SUB SOURCE KEY SPEAKER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-4749-553-A RS232B BOTTOM BOARD, COMPLETE A-4749-526-A RS232F BOARD, COMPLETE ******************************* *********************** < CAPACITOR > < CAPACITOR >...
  • Page 94 CAV-M1000ES SPEAKER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C4201 1-126-964-11 ELECT 10uF 1-420-872-52 COIL, AIR-CORE C4250 1-136-153-00 FILM 0.01uF 1-420-872-52 COIL, AIR-CORE C4251 1-126-964-11 ELECT 10uF C4300 1-136-153-00 FILM 0.01uF 1-420-872-52 COIL, AIR-CORE C4301...
  • Page 95 CAV-M1000ES SPEAKER TRANSLATION VIDEO I/O BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 0 R65 1-249-389-11 CARBON 1/4W R4504 1-216-841-11 METAL CHIP 1/10W R4100 1-249-588-91 CARBON 1/4W R4550 1-249-588-91 CARBON 1/4W R4551 1-249-576-91 CARBON 1/4W...
  • Page 96 CAV-M1000ES VIDEO I/O BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C2003 1-164-227-11 CERAMIC CHIP 0.022uF C2261 1-164-227-11 CERAMIC CHIP 0.022uF C2004 1-164-227-11 CERAMIC CHIP 0.022uF C2300 1-164-227-11 CERAMIC CHIP 0.022uF C2010 1-126-204-11 ELECT CHIP...
  • Page 97 CAV-M1000ES VIDEO I/O BRD Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark J2005 1-794-435-11 JACK, PIN 2P R2063 1-216-817-11 METAL CHIP 1/10W (VIDEO IN/VIDEO OUT(SOURCE 5)) R2065 1-216-833-11 METAL CHIP 1/10W R2066 1-216-833-11 METAL CHIP 1/10W...
  • Page 98 CAV-M1000ES Ver 1.1 Ref. No. Part No. Description Remark MISCELLANEOUS *************** 1-763-978-11 DC FAN 1-761-907-11 PA UNIT 1-478-343-11 INVERTER UNIT 1-756-403-11 BATTERY (NICKEL HYDROGEN) 1-828-231-11 WIRE (FLAT TYPE) (20 CORE) 1-828-175-11 WIRE (FLAT TYPE) (10 CORE) 1-828-301-11 WIRE (FLAT TYPE) (7 CORE) 1-828-177-11 WIRE (FLAT TYPE) (10 CORE) 1-478-340-11 LCD-UNIT (5.1 STN)
  • Page 99 CAV-M1000ES MEMO...

  • Page 100: Revision History

    CAV-M1000ES REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2004.05...

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