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Monkey Z50Jz-1
Service manual
Honda Monkey Z50Jz-1 Service Manual
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Contents
Specifications
Maintenance Information
Cautions for Operation
Specialized Tools
Tightening Torque
Wiring Diagram
Wiring Schematic - Monkey
Wiring Schematic - Gorilla
Fault Diagnosis
Unable to Start of Difficulty Starting
Pool Acceleration or Low Power
Check, Adjustment
Check and Maintenance Method
Engine Oil Level Check
Engine Oil Replacement
Recommended Oil
Cleaning the Oil Filter
Battery
Spark Plug
Compression Pressure
Ignition Timing Adjustment (with Timing Light)
Ignition Timing Adjustment (with Lamp)
Checking the Point Clearance
Point Replacement
Tappet Adjustment
Cam Chain Adjustment
Carburetor Adjustment
Tappet Clearance
Throttle Cable Adjustment
Clutch Adjustment
Idling Adjustment
Manual Clutch
Automatic Centrifugal Clutch
Cleaning the Air Cleaner
Front Brake
Rear Brake
Checking the Stop Lamp Switch
Drive Chain
Oil Lubrication Flow
Cautionary Points During Operating
Oil Lubrication Flow Diagram
Engine Attachment/Removal
Engine Removal
Engine Installation
Cylinder Head, Valve
Maintenance Criteria
Cylinder Head Removal
Disassembling the Cylinder Head
Valve Spring Compressor
Checking the Cam Shaft
Checking the Cylinder Head
Checking the Free Length of the Valve Spring
Checking the Valve and Valve Guide
Checking the Rocker Arm
Checking the Rocker Arm Shaft
Valve Guide Replacement
Checking and Repairing the Valve Seat
Repairing with a Valve Seat Grinder
Assembling the Cylinder Head
Cylinder Head Attachment
Cylinder, Piston
Cylinder Removal
Checking the Cylinder
Piston Removal
Checking the Piston, Piston Ring
Installing the Piston
Cylinder Installation
Clutch
Removing the Clutch Lifter
Removing the Clutch
Disassembling the Clutch
Checking the Disk
Checking the Clutch Plate
Checking the Clutch Center and Clutch Center Guide
Checking the Clutch Spring
Assembling and Fitting the Clutch
Oil Pump
Removing the Oil Pump
Disassembling the Oil Pump
Checking the Oil Pump
Assembling/Fitting the Oil Pump
A.C. Generator, Cam Chain Tensioner
Cam Tension Device
Crankshaft, Transmission
Removing the Drum Stopper and Shift Spindle
Removing the Transmission and Crankshaft
Checking the Transmission
Checking the Gear
Checking the Shift Drum
Checking the Shift Fork
Checking the Crankshaft
Assembling the Transmission
Assembling the Shift Drum
Assembling the Kick Starter
Fitting the Crankshaft and Transmission
Carburetor
Disassembling the Carburetor
Disassembly and Assembly of the Carburetor
Float Level Check
Attaching the Carburetor
Steering, Front Wheel, Front Suspension
Headlight, Speedometer
Removing the Headlight Casing
Removing the Speedometer
Steering Handle Bars
Attaching the Headlight
Removing the Steering Handle
Removal of the Steering Handle Bar (Gorilla)
Installation of the Handle Bar
Front Wheel
Front Fork, Steering System
Rear Wheel, Rear Suspension
Rear Cushion, Rear Fork
Rear Fork Pivot Bolt
Tail Light, Rear Carrier
Removing the Indicator Stay
Removing the Rear Carrier
Electrical Devices
Battery Removal
Relative Density Check
Charging System
Battery Charging
Charging Efficiency Test
Ignition System
Stator Coil Conductivity Test
Rectifier Conductivity Test
Condenser Capacity Inspection
Switch Inspection
Ignition Coil Conductivity Test
Main Switch
Indicator Switch
Horn Switch
Lighting Switch
Stop Switch
Horn Inspection
Monkey Z50JF - 7 Supplementary Version
Table of Contents
Specification Sheet
Maintenance Standards
Specialist Tools
Common Tools
Valve Cutter
Wiring Schematic
Attaching the L. Side Cover
Removing the Handle Bars
Attaching the Handle Bars
Electrical System
Regulator/Rectifier
Monkey Z50JM (Monkey Baha) Addendum
Inspection, Maintenance Method
Checking Ignition Timing
Lighting Device
Headlight (Head Lamp)
Detaching/Attaching the Engine
Seat Removal
Seat Fitting
Rear Fender/Side Cover
Removing the Cam Shaft
Checking the Cam Shaft Bearing
Fitting the Cam Shaft
Clutch, Gear Shift Linkage
Removing the Gear Shift Linkage
Checking the Gear Shift Linkage
Fitting the Gear Shift Linkage
Fitting the Clutch
AC Generator, Cam Chain Tensioner
Removing the Cam Chain Tensioner Push Rod
Checking the Cam Chain Tensioner Push Rod
Fitting the Cam Chain Tensioner Push Rod
Steering, Front Wheel
Handle Removal
Handle Fitting
Handle Grip Rubber Replacement
Headlight Removal
Headlight Fitting
Meter Removal
Meter Fitting
Steering Stem Fitting
Spark Plug Does Not Spark
Electrical System Layout
Battery Leak Test
Checking the Charging Status of the Battery
AC Generator (Charging Coil)
AC Regulator Removal
AC Regulator Fitting
AC Regulator Check
DC Power Supply
DC Power Supply Check
Checking the Ignition Device
Ignition Coil Primary Voltage
Exciter Coil
Pulse Generator
System Circuit Check
Ignition Coil Check
Ignition Coil Removal/Fitting
Exciter Coil Check
Pulse Generator Check
Pulse Generator Removal/Fitting of the CDI Unit
Headlight Globe Replacement
Neutral Pilot Lamp/Indicator Pilot Lamp
Meter Illumination Lamp
Tail/Stop Light
Indicator Globe
Resister Check
Resistere Removal/Fitting
Monkey Z50JN Addendum
Z50R P Addendum
Z50JN (Monkey Baha) Addendum
Z50JP Addendum
Z50Jp (Monkey BAHA) Addendum
Z50RW Addendum
Z50R (W) Frame No. AB02-1500001 or Later
Gorilla Z50J (W)-6 Addendum
Z50J[Y] Addendum
Toxic Gas Emission Prevention System
Blow-By Gaseous Reduction Device
Z50J2 Addendum
Z50J4 Addendum
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Quick Links
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Wiring Diagram
2
Wiring Schematic - Monkey
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Gorilla z50jz-3
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