Related Manuals for Hitachi PDA-100G
Summary of Contents for Hitachi PDA-100G
- Page 1 MODEL PDA-100G G 10SK2 POWER TOOLS DISC GRINDER TECHNICAL DATA PDA-100G SERVICE MANUAL G 10SK2 LIST No. PDA-100G:E248 Mar. 2002 G 10SK2: E249 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT...
- Page 2 REMARK: Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol(s) is(are) used in the place of company name(s) and model name(s) of our competitor(s). The symbol(s) utilized here is(are) as follows: Competitors Symbols Utilized Company Name Model Name BOSCH GWS6-100 9523NB MAKITA...
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Page 3: Table Of Contents
8-3. Lubrication Points and Types of Lubricant ................... 12 8-4. Tightening Torque ........................12 8-5. Wiring Diagram ..........................12 8-6. Insulation Tests ..........................13 8-7. No-load Current Value ......................... 13 9. STANDARD REPAIR TIME (UNIT) SCHEDULES ...............14 Assembly Diagram for PDA-100G Assembly Diagram for G 10SK2... -
Page 4: Product Name
G 10SK Please expand the sales of the Models PDA-100G and G 10SK2 as new products of the 100-mm disc grinder series. Owing to the sales start of these models, the sales of the conventional Models PDA-100D and G 10SK are discontinued. - Page 5 The Model PDA-100G causes no melting in the ball bearing chamber that is a weak point of the mold housing thanks to the new housing construction and the service life of the housing is longer than the conventional model.
- Page 6 High power input and maximum power output The Models PDA-100G and G 10SK2 are compact and lightweight, but powerful and offer higher power input than the conventional Models PDA-100D and G 10SK thanks to the high-power motor. It is said that the greater the maximum power output/weight is, the better performance the motor offers.
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Page 7: Specifications
5. SPECIFICATIONS Model PDA-100G G 10SK2 Item O.D. 100 mm (4") x Thickness 6 mm (1/4") -
Page 8: Comparisons With Similar Products
6. COMPARISONS WITH SIMILAR PRODUCTS 6-1. Specification Comparisons HITACHI Maker PDA-100G PDA-100D G 10SK2 G 10SK Model Wheel diameter 12,000 11,000 No-load speed /min 12,000 12,000 12,000 11,000 Power input Power output Max. power output Dimensions Weight * Catalog Actual... -
Page 9: Comparisons In Torque Vs. Rotation Speed And Stator Coil Temperature Rise
B, C, Models PDA-100D and G 10SK. The stator coil temperature rise of the Models PDA-100G and G 10SK2 is lower than that of B, C and Model G 10SK2 thanks to the improved cooling mechanism and it is equivalent to that of the Model PDA-100D. -
Page 10: Precautions In Sales Promotion
7. PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Models PDA-100G and G 10SK2 Disc Grinders by all of our customers, it is very important that at the time of sale, the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the precautions listed on the Name Plate attached to each tool. -
Page 11: Precautions In Disassembly And Reassembly
The [Bold] numbers in the descriptions below correspond to the item numbers in the Parts List and the exploded assembly diagram for Model PDA-100G, and the <Bold> numbers to those in the Parts List and the exploded assembly diagram for Model G 10SK2. -
Page 12: Reassembly
5) Remove the Fan Guide [10] <9> from the Housing Ass'y [37] <36>. 6) Loosen the Tapping Screw D4 x 70 [11] or the Hex. Hd. Tapping Screw D4x70 <10> securing Stator (A) [12] <11>. Remove Stator (A) [12] <11> from the Housing Ass'y [37] <36>. (4) Disassembly of the gear 1) Loosen the four Seal Lock Screws (W/SP. - Page 13 (6) Mount the Cord [58] <57> according to the following Terminal [54] <53> procedure when replacing the standard cord (cord armor is integrally molded). 1) Remove the standard cord (cord armor is integrally molded) according to the procedure of 8-1 (3). Caulking Cord [58] <57>...
- Page 14 Fig. 9 (9) When replacing the Gear Cover Ass'y [4] <3>, lubricate the metal part with mixed oil. Mixed oil: A mixture of Hitachi Power Tool Grease No. 2 (Unilube No. 00 Code No. 939302 is recommended) and turbine oil Mixture ratio ..
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Page 15: Lubrication Points And Types Of Lubricant
(Code No. 930035 is recommended.) Generously rub grease onto the gear and pinion. Metal ................Mixed oil 0.5 cc Mixed oil: Mixture of Hitachi Power Tool Grease No. 2 (Unilube No. 00, Code No. 939302) and turbine oil Mixture ratio ....1:1 (weight ratio) 8-4. -
Page 16: Insulation Tests
(5) For other countries Stator Switch Gray Black Brown Cord Stator Black Blue Gray Connector 8-6. Insulation Tests On completion of disassembly and repair, carefully measure the insulation resistance and conduct a dielectric strength test. Insulation resistance: 7 M Ω or more with 500 V DC Megohm Tester Dielectric strength test: AC 4,000 V/1 minute with no abnormalities .... -
Page 17: Standard Repair Time (Unit) Schedules
9. STANDARD REPAIR TIME (UNIT) SCHEDULES Variable 60 min. MODEL Fixed Work Flow PDA-100G G 10SK2 Wheel Guard Ass'y Housing Ass'y Stator General Assembly Pinion Ball Bearing (626VVC2) Ball Bearing (628VVC2) Bearing Holder Armature Dust Seal Pushing Button Bearing Cover... - Page 18 LIST NO. E248 ELECTRIC TOOL PARTS LIST DISC GRINDER 2002 • • Model PDA-100G (E1) 45 46...
- Page 19 PARTS PDA-100G ITEM CODE NO. DESCRIPTION REMARKS USED 949-242 MACHINE SCREW M5X22 (10 PCS.) 949-454 SPRING WASHER M5 (10 PCS.) 301-944 PUSHING BUTTON 319-095 GEAR COVER ASS’Y INCLUD. 3, 18 301-941 SPECIAL NUT M7 317-820 PINION 628-VVC BALL BEARING 628VVC2PS2-L...
- Page 20 PARTS PDA-100G ITEM CODE NO. DESCRIPTION REMARKS USED 959-140 CONNECTOR 50091 (10 PCS.) EXCEPT FOR SIN, MAL 994-273 NOISE SUPPRESSOR FOR TPE, CHN, KOR 320-667 TAIL COVER (B) 304-035 TAPPING SCREW (W/FLANGE) D4X25 (BLACK) 305-499 MACHINE SCREW (W/WASHER) M3.5X6 955-509...
- Page 21 STANDARD ACCESSORIES PDA-100G ITEM CODE NO. DESCRIPTION REMARKS USED 313-933 WRENCH OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 302-098 GUIDE BASE 302-099 WHEEL GUARD FOR 100MM CUT-OFF WHEEL 984-646 WHEEL NUT FOR 100MM CUT-OFF WHEEL 986-381 DUST COLLECTOR (FOR DISC GRINDER) 314-053 SANDING DISCS 100MM C-P24 (10 PCS.)
- Page 22 LIST NO. E249 ELECTRIC TOOL PARTS LIST DISC GRINDER 2002 • • Model G 10SK2 (E1) 44 45...
- Page 23 INCLUD.28,29 320-497 WHEEL WASHER 316-820 D. C. WHEELS 100MMX4T A36Q (25 PCS.) 314-437 WHEEL NUT (C) 317-819 GEAR ASS'Y INCLUD.5,18 HITACHI LABEL 320-666 HOUSING ASS'Y INCLUD.14 NAME PLATE 320-668 TAIL COVER (A) 302-086 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) 306-664 TAPPING SCREW (W/FLANGE) D4X40...
- Page 24 PARTS G 10SK2 ITEM CODE NO. DESCRIPTION REMARKS USED 304-035 TAPPING SCREW (W/FLANGE) D4X25 (BLACK) 305-499 MACHINE SCREW (W/WASHER) M3.5X6 955-509 SWITCH (1P SCREW TYPE) 980-063 TERMINAL 953-327 CORD ARMOR D8.8 937-631 CORD CLIP 984-750 TAPPING SCREW (W/FLANGE) D4X16 500-212Z CORD 500-409Z CORD...
- Page 25 STANDARD ACCESSORIES G 10SK2 ITEM CODE NO. DESCRIPTION REMARKS USED 313-933 WRENCH OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 302-098 GUIDE BASE 302-099 WHEEL GUARD FOR 100MM CUT-OFF WHEEL 984-646 WHEEL NUT FOR 100MM CUT-OFF WHEEL 986-381 DUST COLLECTOR (FOR DISC GRINDER) 314-051 SANDING DISCS 100MM C-P16 (10 PCS.) 314-052...