Yamaha F50D Manuals

Manuals and User Guides for Yamaha F50D. We have 2 Yamaha F50D manuals available for free PDF download: Servise Manual, Owner's Manual

Yamaha F50D Servise Manual (372 pages)

Brand: Yamaha | Category: Engine | Size: 20.52 MB

Gen Info General Information

5
- Important Information
  2
- Table of Contents
  5
- Safety While Working
  
  6
  - Electric Shock
    6
  - Handling of Gasoline
    6
  - Hot Part
    6
  - Propeller
    6
  - Rotating Part
    6
  - Ventilation
    6
  - Handling of Burner
    7
  - Handling of Sealant
    7
  - Part, Lubricant, and Sealant
    7
  - Self-Protection
    7
  - Working with Crane
    7
  - Disassembly and Assembly
    8
  - Non-Reusable Part
    8
  - Special Service Tool
    8
  - Tightening Torque
    8
- How to Use this Manual
  
  9
  - Manual Format
    9
  - Abbreviation
    10
- Sealant and Locking Agent
  
  11
  - Symbol
    11
- Special Service Tool
  
  12
Spec Speciﬁcation

21
- Model Features
  
  22
  - General Feature
    22
  - Model Designation
    23
  - Serial Number
    23
- Model Data
  
  24
  - Dimension and Weight
    24
  - Performance
    24
  - Battery Requirement
    24
  - Fuel and Oil Requirement
    25
  - Power Unit
    25
  - Lower Unit
    26
  - Bracket Unit
    26
  - PTT Requirement
    26
- Electrical Technical Data
  
  27
  - Ignition Timing Control System
    27
  - Engine Speed Control System
    28
  - Charging System
    28
  - Starting System
    28
- Fuel System Technical Data
  
  29
  - Fuel System
    29
- Power Unit Technical Data
  
  30
  - Power Unit
    30
  - Cylinder Head Assembly
    30
  - Crankcase Assembly
    31
- Lower Unit Technical Data
  
  34
  - Lower Unit Assembly
    34
- Bracket Unit Technical Data
  
  34
  - PTT System
    34
- Special Tightening Torque
  
  35
  - Fuel System
    35
  - Power Unit
    35
  - Lower Unit (F50D)
    36
  - Lower Unit (FT50C)
    36
  - Bracket Unit
    36
  - PTT Unit
    37
- General Tightening Torque
  
  37
Tech Fea/Tech Fea

39
- Technical Features and Description
  
  40
- Electronic Control System
  
  40
  - CDI Unit with Microcomputer
    40
  - Ignition System
    41
  - Ignition Timing Control
    43
- Tech Fea
  
  40
- Fuel System
  
  46
  - Four Carburetors
    46
  - Starting System (Prime Start)
    47
  - Carburetor Operation
    48
  - Acceleration Pump
    49
- Lubrication System
  
  50
  - Oil Flow
    50
- PTT Unit
  
  51
Rig Ging Rigging Information

57
- Outboard Motor Installation
  
  58
- Rigging Information
  
  58
- Dimensions
  
  59
  - Exterior F50DET
    59
  - Exterior FT50CET
    60
  - Exterior FT50CED
    61
  - Exterior FT50CEHD
    62
  - Clamp Bracket L-Transom Model
    63
  - Clamp Bracket X-Transom Model
    64
- Crate Top Cover Pictograph Description
  
  65
- Uncrate Procedure
  
  66
- Mounting the Outboard Motor
  
  67
- Tiller Handle Installation
  
  68
  - Installing the Tiller Handle
    68
  - Installing the Steering Friction Assembly
    69
- Wiring Harness Connection
  
  69
  - Connecting the Wiring Harness
    69
- Control Cable Installation
  
  70
  - Installing the Shift Cable (Rod) and Throttle Cable
    70
- Remote Control Box Installation
  
  72
- Installing the Battery
  
  72
  - Battery Wiring Without House (Accessory) Battery
    73
  - Battery Wiring with House (Accessory) Battery
    73
- System Diagram
  
  75
- Rigging Recommendations
  
  76
  - Extension Length Recommendation of Battery Cable
    76
- Propeller Selection
  
  77
  - Propeller Size
    77
  - Selection
    77
Elec Electrical System

89
- Electrical Component and Wiring Harness Routing
  
  90
  - Port View
    90
  - Starboard View
    93
  - Bow View (D Model)
    94
  - Bow View (PTT Model)
    96
  - Top View
    98
  - Bottom Cowling (PTT Model)
    99
  - Tiller Handle
    100
- Electrical System
  
  90
- Checking the Electrical Component
  
  101
  - Measuring the Peak Voltage
    101
- Ignition Unit and Components Checking the Ignition Spark
  
  101
  - Checking the Spark Plug Cap
    102
  - Checking the Ignition Coil
    102
  - Checking the Pulser Coil
    102
  - Checking the Charge Coil
    103
  - Checking the CDI Unit
    104
  - Checking the Thermoswitch
    104
  - Checking the Oil Pressure Switch
    105
  - Checking the Alert Indicator
    106
  - Checking the Prime Start
    107
  - Checking the Engine Start Switch
    107
  - Checking the Engine Shut-Off Switch
    108
  - Checking the Hour Meter
    109
- Starting Unit and Components Checking the Fuse
  
  110
  - Checking the Starter Relay
    110
  - Checking the Neutral Switch
    111
- Starter Motor
  
  113
  - Removing the Starter Motor
    114
  - Checking the Starter Motor Operation
    114
  - Removing the Starter Motor Pinion
    114
  - Checking the Starter Motor Pinion
    114
  - Disassembling the Starter Motor
    114
  - Checking the Armature
    115
  - Checking the Brush Holder and Brush
    116
  - Assembling the Starter Motor
    116
  - Installing the Starter Motor
    117
- Charging Unit and Components
  
  117
  - Checking the Lighting Coil
    117
  - Checking the Rectifier Regulator
    118
Fuel Fuel System

121
- Fuel System
  
  122
- Hose Routing
  
  122
  - Fuel Hose and Blowby Hose
    122
  - Cooling Water Hose
    124
- Fuel Filter
  
  125
  - Checking the Fuel Joint
    127
  - Checking the Fuel Filter Assembly
    127
- Fuel Pump
  
  129
  - Checking the Fuel Pump
    129
  - Disassembling the Fuel Pump
    129
  - Checking the Diaphragm and Valve
    130
  - Assembling the Fuel Pump
    130
- Intake Silencer
  
  132
- Carburetor Unit
  
  134
  - Removing the Carburetor
    136
  - Disassembling the Carburetor
    136
  - Checking the Carburetor
    136
  - Checking the Prime Start
    136
  - Assembling the Carburetor
    137
  - Installing the Carburetor
    137
  - Synchronizing the Carburetor
    138
  - Adjusting the Throttle Link Rod
    139
  - Adjusting the Dashpot
    139
Powr Power Unit

140
- Power Unit
  
  142
- Power Unit (Check and Adjustment)
  
  142
  - Checking the Compression Pressure
    142
  - Checking the Oil Pressure
    142
  - Checking the Pulser Coil Air Gap
    143
  - Adjusting the Pulser Coil Air Gap
    143
  - Checking the Valve Clearance
    143
- Flywheel Magnet
  
  145
- Power Unit Assembly
  
  155
  - Removing the Power Unit
    155
  - Installing the Power Unit
    155
- Starter Motor
  
  156
- Throttle Link and Throttle Cam
  
  158
- Timing Belt
  
  159
- Exhaust Cover
  
  164
  - Removing the Exhaust Cover
    165
  - Checking the Exhaust Cover
    165
  - Checking the Exhaust Cover Anode
    165
  - Installing the Exhaust Cover
    165
- Cylinder Head
  
  167
  - Removing the Cylinder Head
    169
  - Installing the Cylinder Head
    169
- Camshaft and Valve
  
  173
  - Disassembling the Cylinder Head
    173
  - Checking the Valve Spring
    174
  - Checking the Valve
    174
  - Checking the Valve Guide
    175
  - Replacing the Valve Guide
    175
  - Checking the Valve Seat
    176
  - Refacing the Valve Seat
    176
    
    Valve Seat Cutter
    176
    
    Valve Seat Cutter
    177
  - Checking the Rocker Arm and Rocker Arm Shaft
    178
  - Checking the Camshaft
    179
  - Checking the Cylinder Head
    179
  - Installing the Valve
    180
  - Installing the Camshaft
    181
  - Installing the Rocker Arm Assembly
    181
- Cylinder Block
  
  185
Lowr Lower Unit

197
- Lower Unit (F50D)
  
  200
  - Removing the Lower Unit
    202
- Lower Unit
  
  200
- Propeller Shaft Housing (F50D)
  
  205
- Drive Shaft and Lower Case (F50D)
  
  211
  - Removing the Drive Shaft and Shift Rod Assembly
    211
  - Disassembling the Drive Shaft Assembly
    211
  - Disassembling the Forward Gear
    211
  - Disassembling the Lower Case
    212
  - Checking the Pinion and Forward Gear
    212
  - Checking the Shift Rod
    212
  - Checking the Drive Shaft
    212
  - Checking the Lower Case
    213
  - Assembling the Forward Gear
    213
  - Assembling the Drive Shaft
    213
  - Installing the Shift Rod
    213
  - Assembling the Lower Case
    213
  - Installing the Drive Shaft
    215
  - Installing the Propeller Shaft Housing Assembly
    216
  - Installing the Water Pump
    216
  - Checking the Lower Unit for Air Leakage
    217
  - Installing the Lower Unit
    218
- Shimming (F50D)
  
  220
- Lower Unit (FT50C)
  
  239
- Drive Shaft and Lower Case (FT50C)
  
  253
  - Removing the Drive Shaft
    254
  - Disassembling the Drive Shaft
    254
  - Disassembling the Forward Gear
    254
  - Disassembling the Lower Case
    254
  - Checking the Pinion and Forward Gear
    255
  - Checking the Drive Shaft
    255
  - Checking the Lower Case
    255
  - Assembling the Forward Gear
    256
  - Assembling the Drive Shaft
    256
  - Assembling the Lower Case
    256
  - Installing the Drive Shaft
    258
  - Installing the Propeller Shaft Housing Assembly
    258
  - Installing the Shift Rod
    259
  - Assembling the Oil Seal Housing
    259
  - Installing the Water Pump
    260
  - Checking the Lower Unit for Air Leakage
    261
  - Installing the Lower Unit
    261
- Shimming (FT50C)
  
  263
  - Shimming Workflow
    265
  - Removing the Water Pump
    266
  - Measuring the Forward Gear Backlash before Disassembly
    266
  - Shimming
    268
  - Shim Location
    269
  - Selecting the Pinion Shim (T3)
    270
  - Pinion Shim (T3) Selection Table
    273
  - Measuring the Forward Gear Backlash
    275
  - Adjusting the Forward Gear Shim Thickness (T1)
    275
  - Forward Gear Shim (T1) Selection Chart
    275
Mnt Maintenance

335
- Outline
  
  336
  - Maintenance Chart 1
    337
  - Maintenance Chart 2
    338
- Maintenance
  
  336
- Predelivery Check
  
  339
  - Checking the Battery
    339
  - Checking the Engine Start Switch and Engine Shut-Off Switch
    339
  - Checking the Engine Oil Level
    340
  - Checking the Fuel System
    340
  - Checking the Gear Oil Level
    341
  - Checking the PTT System
    341
  - Checking the Tilt System (D Model)
    341
  - Checking the Gear Shift and Throttle Operation
    342
  - Checking the Steering System
    343
  - Checking the Cooling Water Pilot Hole
    343
  - Checking the Outboard Motor Mounting Height
    343
  - Test Run
    344
  - Break-In
    344
  - After Test Run
    344
- General Periodic Maintenance Checking the Anode
  
  344
  - Checking the Battery
    345
  - Checking the Cooling Water Passage
    345
  - Checking the Top Cowling
    346
  - Checking the Engine Idle Speed
    347
  - Checking the Engine Oil
    347
  - Changing the Engine Oil
    348
  - Replacing the Oil Filter
    349
  - Checking the Engine Start Switch and Engine Shut-Off Switch
    349
  - Checking the Fuel Filter
    350
  - Checking the Fuel Joint and Fuel Hose (Fuel Joint-To-Carburetor)
    350
  - Changing the Gear Oil
    350
  - Lubrication
    351
  - Checking the Propeller
    352
  - Checking the PTT Fluid Level
    353
  - Adjusting the Throttle Cable
    353
  - Adjusting the Shift Cable
    354
  - Checking the Spark Plug
    355
  - Checking the Thermostat
    355
  - Checking the Timing Belt
    356
  - Replacing the Timing Belt
    356
  - Checking the Ignition Timing
    358
  - Wiring Diagram
    366

Yamaha F50D Owner's Manual (79 pages)

Yamaha Outboard Motor - Boat Motor User Manual

Brand: Yamaha | Category: Outboard Motor | Size: 3.18 MB

Table of Contents
4
General Information

6
- Identification Numbers Record
  6
  - Outboard Motor Serial Number
    6
  - Key Number
    6
- Emission Control Information
  6
  - North American Models
    6
  - Star Labels
    7
- Safety Information
  8
- Important Labels
  9
  - Warning Labels
    9
  - Caution Labels
    9
- Basic Boating Rules (Rules of the Road)
  10
- Fueling Instructions
  13
  - Gasoline
    14
  - Engine Oil
    14
- Battery Requirement
  14
  - Battery Specifications
    15
- Propeller Selection
  15
- Start-In-Gear Protection
  16
Basic Components

17
- Main Components
  17
  - Fuel Tank
    17
  - Fuel Joint
    18
  - Fuel Gauge
    18
  - Fuel Tank Cap
    18
  - Air Vent Screw
    18
  - Remote Control
    18
  - Remote Control Lever
    18
  - Neutral Interlock Trigger
    19
  - Neutral Throttle Lever
    19
  - Throttle Friction Adjuster
    19
  - Engine Stop Lanyard Switch
    20
  - Main Switch
    20
  - Power Trim and Tilt Switch on Remote Control or Tiller Handle
    21
  - Power Trim and Tilt Switch on Bottom Engine Cowling
    21
  - Trim Tab with Anode
    21
  - Tilt Support Lever for Power Trim and Tilt or Hydro Tilt Model
    22
  - Top Cowling Lock Lever(S) (Turn Type)
    22
  - Flushing Device
    22
  - Tachometer
    22
  - Digital Tachometer
    23
  - Low Oil Pressure Warning Indicator
    23
  - Overheat Warning Indicator
    24
  - Overheat Warning Indicator (Digital Type)
    24
  - Speedometer (Digital Type)
    24
  - Trim Meter
    25
  - Trim Meter (Digital Type)
    25
  - Hour Meter (Digital Type)
    25
  - Trip Meter
    26
  - Clock
    26
  - Fuel Gauge
    27
  - Fuel Warning Indicator
    27
  - Low Battery Voltage Warning Indicator
    27
- Warning System
  28
  - Overheat Warning
    28
  - Low Oil Pressure Warning
    28
Operation

30
- Installation
  30
  - Mounting the Outboard Motor
    30
- Breaking in Engine
  31
  - Procedure for 4-Stroke Models
    31
- Preoperation Checks
  31
  - Fuel
    31
  - Controls
    32
  - Engine
    32
  - Checking the Engine Oil Level
    32
- Filling Fuel
  32
  - Ring Free Fuel Additive
    33
- Operating Engine
  33
  - Feeding Fuel (Portable Tank)
    33
  - Starting Engine
    34
- Warming up Engine
  35
  - Manual Start and Electric Start Models
    35
- Shifting
  36
- Stopping Engine
  37
  - Procedure
    37
- Trimming Outboard Motor
  37
  - Adjusting Trim Angle
    38
  - Adjusting Boat Trim
    39
- Tilting up and down
  39
  - Procedure for Tilting up
    40
  - Procedure for Tilting down
    41
- Cruising in Shallow Water
  41
  - Power Trim and Tilt Models / Power Tilt Models
    41
- Cruising in Other Conditions
  42
Maintenance

43
- Specifications
  43
- Transporting and Storing Outboard Motor
  44
  - Storing Outboard Motor
    45
  - Procedure
    45
  - Lubrication (Except Oil Injection Models)
    46
  - Cleaning and Anticorrosion Measures
    46
  - Battery Care
    47
  - Flushing Power Unit
    47
  - Cleaning the Outboard Motor
    48
  - Checking Painted Surface of Motor
    48
- Periodic Maintenance
  48
  - Replacement Parts
    49
  - Maintenance Chart
    50
  - Maintenance Chart (Additional)
    51
  - Greasing
    52
  - Cleaning and Adjusting Spark Plug
    52
  - Checking Fuel System
    53
  - Inspecting Fuel Filter
    54
  - Cleaning Fuel Filter
    54
  - Inspecting Idling Speed
    55
  - Changing Engine Oil
    55
  - Checking Wiring and Connectors
    57
  - Exhaust Leakage
    57
  - Water Leakage
    57
  - Engine Oil Leakage
    57
  - Checking Power Trim and Tilt System
    57
    
    Checking Propeller
    58
    
    Removing the Propeller
    59
    
    Installing the Propeller
    59
    
    Changing Gear Oil
    60
    
    Cleaning Fuel Tank
    61
    
    Inspecting and Replacing Anode(S)
    61
    
    Checking Battery (for Electric Start Models)
    62
    
    Connecting the Battery
    63
    
    Disconnecting the Battery
    63
    
    Checking Top Cowling
    63
    
    Coating the Boat Bottom
    64
Trouble Recovery

65
- Troubleshooting
  65
- Temporary Action in Emergency
  68
  - Impact Damage
    68
  - Replacing Fuse
    68
  - Power Trim and Tilt will Not Operate
    69
  - Starter will Not Operate
    69
  - Emergency Starting Engine
    70
- Treatment of Submerged Motor
  71
  - Procedure
    71
Consumer Information

72

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More Yamaha Manuals

Yamaha F50D Manuals

Yamaha F50D Servise Manual (372 pages)

Table of Contents

Gen Info General Information

Safety While Working

How to Use this Manual

Sealant and Locking Agent

Special Service Tool

Spec Speciﬁcation

Model Features

Model Data

Electrical Technical Data

Fuel System Technical Data

Power Unit Technical Data

Lower Unit Technical Data

Bracket Unit Technical Data

Special Tightening Torque

General Tightening Torque

Tech Fea/Tech Fea

Technical Features and Description

Electronic Control System

Tech Fea

Fuel System

Lubrication System

PTT Unit

Rig Ging Rigging Information

Outboard Motor Installation

Rigging Information

Dimensions

Crate Top Cover Pictograph Description

Uncrate Procedure

Mounting the Outboard Motor

Tiller Handle Installation

Wiring Harness Connection

Control Cable Installation

Remote Control Box Installation

Installing the Battery

System Diagram

Rigging Recommendations

Propeller Selection

Elec Electrical System

Electrical Component and Wiring Harness Routing

Electrical System

Checking the Electrical Component

Ignition Unit and Components Checking the Ignition Spark

Starting Unit and Components Checking the Fuse

Starter Motor

Charging Unit and Components

Fuel Fuel System

Fuel System

Hose Routing

Fuel Filter

Fuel Pump

Intake Silencer

Carburetor Unit

Powr Power Unit

Power Unit

Power Unit (Check and Adjustment)

Flywheel Magnet

Power Unit Assembly

Starter Motor

Throttle Link and Throttle Cam

Timing Belt

Exhaust Cover

Cylinder Head

Camshaft and Valve

Cylinder Block

Lowr Lower Unit

Lower Unit (F50D)

Lower Unit

Propeller Shaft Housing (F50D)

Drive Shaft and Lower Case (F50D)

Shimming (F50D)

Lower Unit (FT50C)

Drive Shaft and Lower Case (FT50C)

Shimming (FT50C)

Mnt Maintenance

Outline

Maintenance

Predelivery Check