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Toyota 1ZZ-FTE Manuals
Manuals and User Guides for Toyota 1ZZ-FTE. We have
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Toyota 1ZZ-FTE manual available for free PDF download: Installation Instructions Manual
Toyota 1ZZ-FTE Installation Instructions Manual (64 pages)
LHD/RHD TURBO KIT
Brand:
Toyota
| Category:
Automobile Parts
| Size: 3.06 MB
Table of Contents
Instruction Manual
1
Table of Contents
3
Precautions
6
Preparation
7
SST (Special Service Tools)
7
Lubricants / Liquids
7
Vehicle Lift Locations
8
Parts
9
Location
9
Turbo Charger
9
Heat Shield
10
Exhaust Manifold
11
Intercooler
12
Air Intake
13
Oil Filter
14
Oil Pan and Brackets
15
Electric Components
16
Cooling Fan
17
Templates
18
Heat Insulation, Stickers and Sparkplugs
19
Parts List
20
Specified Torque
24
Installation Procedures
26
Introduction
26
Si Unit
26
Caution * Notice * Hint
26
Definition of Symbols
26
Water Hose and Clamp
26
Air Hose and Clamp
27
Oil and Coolant
27
Parts to be Removed (See Workshop Manual for Detailed Instructions)
28
Vehicle Preparation
30
Remove Carbon Canister
30
Remove Harness Clamps
30
Hole Preparation
31
Harness Fixation
31
Harness Grommet Hole.(Interior)
31
Airfilter Box Heat Shield Preparation
32
Preparation Heat Shield
32
Oil-Sump Preparation
33
Install Oil Return Adapter
33
Cleaning
33
Underbody Protection Preparation
34
Undercover Preparation
34
Engine Cover Preparation
37
Cooling Fan Preparation
38
Install Cooling-Fan
38
Install Bracket to Cover
38
Temperature Sensor
38
Inlet Pipe Preparation
39
Install Vacuum Hose Adapter
39
Preparation of VSV
39
Install VSV
39
Intercooler Preparation
40
Install Lower Bracket
40
Install Upper Bracket
40
Pre-Catalyser Heat Shield Preparation
41
Install Pre-Catalyser Heat Shield
41
Turbo Control System Preparation
42
Install Control-Unit Harness
42
Turbo Preparation
43
Turbo Protection
43
Remove Plate with Pressure Actuator
43
Turbo Lubrication
43
Install Water Adapters
43
Install Water Outlet Hose
44
Install Water Inlet Tube
44
Install Oil Pressure Tube
44
Install Plate with Pressure Actuator
44
Install Pressure Actuator Hose
45
Installation Engine Compartment
46
Install Exhaust Manifold Gasket
46
Install Exhaust Manifold
46
Position Turbo Charger
46
Install Turbo Charger
46
Install Turbo Charger Bracket
47
Tightening Turbo Charger
47
Install Water Inlet Connection
47
Install Water Outlet Connections
48
Waterhose Fixation
48
Install Protection Cap Throttle Body Housing
48
Installation Engine Compartment Lower
49
Apply Liquid Gasket to Oil Pan
49
Install Oil Pan
49
Install Oil Pressure Switch Extension
49
Install Oil Pressure Switch Extension Bolt
49
Install Oil Pressure Switch
50
Install Intercooler
50
Install Intercooler Inlet Pipe
50
Install Oil Pressure Tube
51
Install Intercooler Outlet Pipe
51
Installation Engine Compartment Upper
53
Install Turbo Inlet Pipe
53
Install Turbo Inlet Pipe Bracket
53
Install Water Hose Clamp
53
Install VSV T-Junction
53
Modify Engine Ventilation Hose
54
Install Engine Ventilation Hose Onto Engine
54
Install Engine Ventilation Hose Onto Turbo Inlet Pipe
54
Install VSV Connections
55
Install Air Filter
55
Prepare Air Filter Box Cover
55
Install Air Filter Box Cover
55
Install Exhaust Pipe Pre-Catalyser
56
Install Exhaust Pipe Bracket
56
Install Oil Return Pipe
56
Install Oil Return Hose
57
Install Wiring Harness
57
Install Cooling Fan Cover
58
Install Lambda Sensor No. 1
59
Install Exhaust Manifold Heat Shield
59
Install Lambda Sensor no
59
Spark Plug Exchange
60
Install Interior Compartment
61
Install Control-Unit Assembly. (Manual Transmission Only)
61
Remove Automatic Transmission Control-Unit (Automatic Transmission Only)
61
Install Control-Unit Assembly (Automatic Transmission Only)
61
Install Ground Connection
62
Connect Wiring Harness
62
Parts to be Installed (See Workshop Manual for Detailed Instructions)
63
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